Influences of the tank liquid lateral sloshing and mass time-varying on high clearance self-propelled sprayer ride comfort

To explore the influence of the lateral sloshing and the time-varying mass of the liquid in the tank on the ride comfort of the high-clearance sprayer,a spring-mass-damping equivalent mechanics that can describe the lateral sloshing of the liquid under different filling ratios was constructed based on the equivalent criterion.The Fluent was used to simulate the moment acting on the wall of the tank by the lateral sloshing of the liquid,and then the parameters of the equivalent mechanical model are obtained by fitting and solving.Comparative analysis of Fluent simulation and bench test on lateral sloshing of tank liquid under different filling ratios.The results show that the lateral sloshing trend of the tank liquid level obtained from the Fluent simulation and the bench test was consistent,which proved the accuracy of the Fluent fluid simulation process and the correctness of the required equivalent mechanical model parameters.Incorporating a liquid sloshing equivalent model,a four-degree-of-freedom vertical dynamic model of the sprayer half-car was established.Subsequently,the performance of the sprayer was systematically analyzed and compared under the excitation of a bump road and a random E-level road.This investigation took into account varying liquid filling ratios of 10%,50%,and 90%.The focus lay on evaluating the vertical acceleration of the sprayer body,dynamic deflection of the suspension,and dynamic load on the tires in response to these road conditions.This analysis is conducted independently of the liquid sloshing factor.The results show that the lateral sloshing of the liquid medicine significantly reduces the ride smoothness of the machine,and makes the vibration response of the machine produce a certain hysteresis effect.With the reduction of the quality of the liquid medicine in the spray tank,the vibration amplitude of the sprayer body gradually decreases,the hysteresis effect is also gradually weakened.The results presented in this study offer a theoretical foundation for the analysis of ride comfort and the optimization of chassis structure in high-clearance sprayers.

Punchability and Punching Fracture Behavior of High Silicon Steel Sheets

The 0.2-0.3mm thick cold-rolled sheets and annealed sheets of high silicon steel were produced by rolling process,then punching tests were carried out at room temperature to 150℃.The punchability and punching fracture behavior were investigated by means of scanning electron microscope（SEM）and electron back-scattered diffraction（EBSD）.It is found that cold-rolled sheets of high silicon steel show good punchability under the condition of 0.01 mm punch-die clearance and at the temperature of 100℃;the punchability of annealed sheets with fine grain size is better than that of annealed sheets with coarse grain size;the punching temperature of 150℃is suitable for annealed high silicon steel sheets especially with coarse grain size on account of punching edge quality.The major cleavage planes of annealed high silicon steel sheets are{100}crystallographic planes on which brittle fracture occurs at low temperatures.The cleavage systems include{100}〈110〉and{100}〈100〉,and cleavage fracture is completed by one or both of them.The punchability of high silicon steel sheets is related with punching temperature,grain size and ordering degree.Reducing ordering degree,increasing punching temperature,as well as refining grain size can improve the ductility and punchability of high silicon steel sheets.

Height stability control of a large sprayer body based on air suspension using the sliding mode approach

When a high clearance self-propelled sprayer sprays,the sprung mass varies with the amount of liquid in the tank,which causes a change in the height of the sprayer body.This change not only is harmful to the sprayer ride comfort,but also has a greater impact on the sprayer application quality.In this paper,a large-scale high clearance self-propelled sprayer with air suspension was taken as the research object.Based on vehicle dynamics and air thermodynamics theory,a mathematical model of air spring inflation/deflation was established,then a 3 degree of freedom(3-dof)vertical dynamics model of sprayer air suspension was built.On this basis,the height control strategy of the sprayer body was formulated.Due to the nonlinear characteristics of air suspension,two control algorithms,namely sliding mode control and the on-off control,were used to design the suspension height stability controller,respectively.A simulation experiment was carried out by using the sprayer spraying crops as an example.The simulation experiment results showed that sliding mode control and on-off control could track and stabilize the height of the sprayer body when it changed under no excitation and D-grade road random excitation.However,due to strong nonlinearity and hysteresis of the pneumatic system,on-off control precision was poor.With the on-off control method,further reduction of the sprung mass would change the internal parameters of the pneumatic system,cause the air spring over deflation,even worse,the over deflation phenomenon presented a serious trend and cause system instability under random road excitation.Compared with on-off control method,sliding mode control approach had good control ability and precision due to its robustness to change in model parameters.The research will provide a reference for the height stability adjustment of large high clearance self-propelled sprayers during spraying and dosing operations.