High Energy and High Coercivity Sintered NdFeB Magnets by Low Oxygen Process

Using ball milling and single direction pressing, we can produce high performance NdFeB sintered magnets. The oxygen content of sintered magnets can be controlled under 1500xl0^-6 and the magnetic performance can be improved by using low oxygen processing. The high preformance NdFeB sintered magnets with Br=(1.4 ± 0.2)T, iHc>796 kA/m and (BH)max=(390± 16) kJ/m^3, have been batch produced.

High Coercivity Sr-ferrite Magnetic Thin Films Induced by Various Underlayers

Three kinds of oxide underlayers, namely Si02, ZnO and Al2O3, were deposited prior to the sputtering of Sr-ferrite films, respectively, in order to induce the optimum grain morphology and the texture of the films. A Sr-ferrite film with an easy axis in-plane orientation was induced by SiO2 underlayer. In contrast, it prefers to be perpendicular to film plane for the cases of ZnO and Al2O3 underlayers. The optimum magnetic properties of the former film along film plane are: 4πMr=1.7 kG, iHc=5.35 kOe, and Sq=0.59, which are mainly dominated by the exchange coupling effect, determined by Wohlfarth's remanence analysis, among grains. While those for the films with an easy axis perpendicular to film plane can be as high as 4πMr=3.72 kG, iHc=6.42 kOe, and Sq=0.82, which are mainly dominated by the magnetostatic interaction among grains.

STUDIES ON PROCESS AND STABILITY OF BONDED Sm_2TM_(17)MAGNETS WITH HIGH COERCIVITY AND HIGH ENERGY PRODUCT

The process of the epoxy-bonded Sm_2TM_(17) magnets includes:(1)after melting,the ingots are treated by solid soluiion,and then aged and pulverized;(2)the obtained alloy powder is mixed with epoxy resin bind- er;(3)the mixture is pressed in a magnetic field;(4)the compacts are cured.When the SmCo_(4.9)Fe_(2.7)Cu_(0.54)Zr_(0.13) alloy is heat treated and pressed with optimum pressing parameters,the high quality bonded magnets with B_r=8250 G,_iH_c=13000 Oe,and(BH)_(max)=16MGOe can be obtained.The stability of the magnets is studied also.The irreversible loss of O.C.(open circuit)remanence B_r in the temperature range between 25 and 150℃,is less than 4%.The average temperature coefficient at temperatures between 25 and 70℃ is-0.03%/℃.The magnets obtained have heat resistance up to 130℃ even in long-term service, and have good corrosion resistance in acid,alkali and salt solutions.

High Coercive NdFeB Thin Film Obtained by Diffusion Annealing

The magnetic properties and microstructure of diffusion annealed [Ta/Nd/NdFeB/Nd/Ta]thin films have been investigated. The films were deposited on Si substrate with various thickness ratio of Nd/NdFeB layer (R=0～3.3), then diffused and crystallized by annealing at 650℃ for 10 min. The film without Nd layer showed soft magnetic behavior and high content of a-Fe phase. The films with R > =1 showed good hard magnetic properties with the high coercivity of about 20 kOe.

Rare earth permanent magnets prepared by hot deformation process

Hot deformation is one of the primary methods for fabricating anisotropic rare earth permanent magnets.Firstly,rapidly quenched powder flakes with a nanocrystal structure are condensed into fully dense isotropic precursors using the hot-pressing process.The prepared isotropic precursors are then hot-deformed to produce high-anisotropy uniaxial bulk rare earth permanent magnets and a highly textured structure is produced via this process.The resulting magnets possess many advantages such as near-net-shape,outstanding corrosion resistance,and ultrafine-grain structure.The influence of the preparation parameters utilized in the hot-pressing and deformation processes on the magnetic properties and microstructure of the permanent magnets are systemically summarized in this report.As a near-net-shape technique,the hot deformation process has notable advantages with regard to the production of irregular shapes,especially for radially oriented ringshaped magnets with high length-diameter ratios or thin walls.The difficulties associated with the fabrication of crack-free,homogeneous,and non-decentered ring-shaped magnets are substantially resolved through an emphasis on mold design,adjustment of deformation parameters,and application of theoretical simulation.Considering the characteristics of hotdeformed magnets which include grain shape and size,anisotropic distribution of intergranular phases,etc.,investigation and improvement of the mechanical and electric properties,in addition to thermal stability,with the objective of improving the application of hot-deformed magnets or ring-shaped magnets,is of practical significance.

Size- and shape-controlled synthesis of monodisperse Co nanoparticles from cobalt acetate by thermal decomposition

Monodisperse cobalt nanoparticles with relatively high coercivities were synthesized by thermal decomposition of cobalt acetate for the application of ultra-high density magnetic recording media. Without using any reducing agent, Co nanoparticles of 13.9-21.3 nm in size were prepared using various protecting agents and a high boiling point solvent trioctylamine. The Co nanoparticles prepared with the mixture of oleic acid, oleylamine, and polyvinylpyrrolidone （PVP） showed clear crystalline structure of face centered cubic, and their coercivity was measured to be 27.2 kA/m. PVP was effective in controlling particle growth while hindering agglomeration between the particles. The as-prepared Co nanoparticles with a moderate coercivity can be applicable to patterned media.

Tuning of magnetic properties of aluminium-doped strontium hexaferrite powders

M-type Al-doped strontium ferrite powders （SrA1xFe2n-xO19, n = 5.9） with nominal Al content of x = 0-2.0 are prepared by traditional ceramic technology. The phase identification of the powders, performed using x-ray diffraction, shows the presence of purity hexaferrite structure and absence of any secondary phase. The lattice parameters decrease with increasing x. The average grain size of the powders is about 300 nm-400 nm at Al3＋ ion content x = 0-2.0. The room- temperature hysteresis loops of the powders, measured by using vibrating sample magnetometer, show that the specific saturation magnetization （σs） value continuously decreases while the coercivity （Hc） value increases with increasing x, and He reaches to 9759 Oe （1 Oe = 79.5775 A/m） at x = 2.0. According to the law of approach saturation, Hc value increases with increasing Al3＋ ion content, which is attributed to the saturation magnetization （Ms） decreasing more rapidly than the magnetic anisotropy constant （Kl） obtained by numerical fitting of the hysteresis loops. The distribution of Al3＋ ions in the hexaferrite structure of SrAlxFe2n- xO19 is investigated by using 57Co Mtssbauer spectroscopy. The effect of Al3＋ doping on static magnetic properties contributes to the improvement of magnetic anisotropy field.