This talk will summarize the recent work related to a kind of new nanomaterials produced by the SMAT (surface mechanical attrition treatment).The concept of surface nanocrystallization of materials will be presented.I...This talk will summarize the recent work related to a kind of new nanomaterials produced by the SMAT (surface mechanical attrition treatment).The concept of surface nanocrystallization of materials will be presented.In terms of the grain refinement mechanism induced by plastic deformation,a novel surface mechanical attrition(SMA) technique was developed for synthesizing a nanostructured surface layer on metallic materials in order to upgrade the overall properties and performance.The grain refinement mechanism of the surface layer during the SMA treatment will be analyzed in terms of the nanostructure observations in several typical materials.Very high yield stress(5 times of the base material) on the surface layer of the material obtained by the SMAT has been observed.The effect of surface nanostructures on the mechanical behavior and on the failure mechanism of metallic material shows the possibility to develop a new strength gradient composite using co-rolling and nitriding.The role of residual stress induced during the treatment will be investigated and discussed.The developed materials are also porosity free materials which can be used as reference material for the local mechanical behavior investigation technique such as the nanoindentation.A general concept for obtaining high strength and high ductility nanostructured materials will be presented.The exceptional high strength and high ductility steels have developed.The simulation of the mechanisms for improving ductility of high strength nanostructured materials will be presented.The potential applications for the land transportation vehicles(car,bus,train) and wind energy have been investigated.Some examples of concept design for the integration of the advanced nanostructured steels will be presented.展开更多
An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is the...An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is theoretically analyzed. The results show that the material removal mechanism and the surface roughness are chiefly related to the granularity of abrasives for brittle materials such as SiC ceramic. It is easily realized to machine SiC ceramic in the ductile mode using W3.5 grit and a high efficiency, low cost and smooth surface with a surface roughness of R_a 2.4?nm can be achieved.展开更多
In high-temperature applications,like exhaust manifolds,cast irons with a ferritic matrix are mostly used.However,the increasing demand for higher-temperature applications has led manufacturers to use additional expen...In high-temperature applications,like exhaust manifolds,cast irons with a ferritic matrix are mostly used.However,the increasing demand for higher-temperature applications has led manufacturers to use additional expensive materials such as stainless steels and Ni-resist austenitic ductile cast irons.Thus,in order to meet the demand while using low-cost materials,new alloys with improved high-temperature strength and oxidation resistance must be developed.In this study,thermodynamic calculations with Thermo-Calc software were applied to study a novel ductile cast iron with a composition of 3.5wt%C,4wt%Si,1wt%Nb,0‒4wt%Al.The designed compositions were cast,and thermal analysis and microstructural characterization were performed to validate the calculations.The lowest critical temperature of austenite to pearlite eutectoid transformation,i.e.,A1,was calculated,and the solidification sequence was determined.Both calculations and experimental data revealed the importance of aluminum addition,as the A1 increased by increasing the aluminum content in the alloys,indicating the possibility of utilizing the alloys at higher temperature.The experimental data validated the transformation temperature during solidification and at the solid state and confirmed the equilibrium phases at room temperature as ferrite,graphite,and MC-type carbides.展开更多
文摘This talk will summarize the recent work related to a kind of new nanomaterials produced by the SMAT (surface mechanical attrition treatment).The concept of surface nanocrystallization of materials will be presented.In terms of the grain refinement mechanism induced by plastic deformation,a novel surface mechanical attrition(SMA) technique was developed for synthesizing a nanostructured surface layer on metallic materials in order to upgrade the overall properties and performance.The grain refinement mechanism of the surface layer during the SMA treatment will be analyzed in terms of the nanostructure observations in several typical materials.Very high yield stress(5 times of the base material) on the surface layer of the material obtained by the SMAT has been observed.The effect of surface nanostructures on the mechanical behavior and on the failure mechanism of metallic material shows the possibility to develop a new strength gradient composite using co-rolling and nitriding.The role of residual stress induced during the treatment will be investigated and discussed.The developed materials are also porosity free materials which can be used as reference material for the local mechanical behavior investigation technique such as the nanoindentation.A general concept for obtaining high strength and high ductility nanostructured materials will be presented.The exceptional high strength and high ductility steels have developed.The simulation of the mechanisms for improving ductility of high strength nanostructured materials will be presented.The potential applications for the land transportation vehicles(car,bus,train) and wind energy have been investigated.Some examples of concept design for the integration of the advanced nanostructured steels will be presented.
文摘An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is theoretically analyzed. The results show that the material removal mechanism and the surface roughness are chiefly related to the granularity of abrasives for brittle materials such as SiC ceramic. It is easily realized to machine SiC ceramic in the ductile mode using W3.5 grit and a high efficiency, low cost and smooth surface with a surface roughness of R_a 2.4?nm can be achieved.
基金financial support given by Scientific Research Projects Coordination Unit of Kocaeli University under the project No. 2017/118
文摘In high-temperature applications,like exhaust manifolds,cast irons with a ferritic matrix are mostly used.However,the increasing demand for higher-temperature applications has led manufacturers to use additional expensive materials such as stainless steels and Ni-resist austenitic ductile cast irons.Thus,in order to meet the demand while using low-cost materials,new alloys with improved high-temperature strength and oxidation resistance must be developed.In this study,thermodynamic calculations with Thermo-Calc software were applied to study a novel ductile cast iron with a composition of 3.5wt%C,4wt%Si,1wt%Nb,0‒4wt%Al.The designed compositions were cast,and thermal analysis and microstructural characterization were performed to validate the calculations.The lowest critical temperature of austenite to pearlite eutectoid transformation,i.e.,A1,was calculated,and the solidification sequence was determined.Both calculations and experimental data revealed the importance of aluminum addition,as the A1 increased by increasing the aluminum content in the alloys,indicating the possibility of utilizing the alloys at higher temperature.The experimental data validated the transformation temperature during solidification and at the solid state and confirmed the equilibrium phases at room temperature as ferrite,graphite,and MC-type carbides.
基金The National Natural Science Foundation of China (No.51008071,51278097)the Natural Science Foundation of Jiangsu Province(No.BK2010413)+2 种基金Teaching & Research Excellence Grant for Young Faculty Member at Southeast Universitythe Program for Special Talents in Six Major Fields of Jiangsu Province(No.2011-JZ-011)the Scientific Research Innovation Project for College Graduates in Jiangsu Province(No.CXLX_0136)