A new thermal model with triangular heat flux distribution is given in high-efficiency deep grinding. The mathematical expressions are driven to calculate the surface temperature. The transient behavior of the maximum...A new thermal model with triangular heat flux distribution is given in high-efficiency deep grinding. The mathematical expressions are driven to calculate the surface temperature. The transient behavior of the maximum temperature on contact area is investigated in different grinding conditions with a J-type thermocouple. The maximum contact temperatures measured in different conditions are found to be between 1 000 ℃ and 1 500 ℃ in burn-out conditions. The experiment results show good agreement with the new thermal model.展开更多
On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable...On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable achievement as yet. The essential reason is that the common foundation of all these models was based on the actual measurement of specific wheel topography. So it didn’t have universal applicability. Considering that the absolute irregular distribution of grains is not the requirement of the grinding process, contrarily it will bring much negative influence to grinding process. By conversely reasoning, a new conception on the relatively regular and reasonable distribution of grains on the wheel surface in accordance with different machining demands is put forward in this paper, and furthermore a creative idea of optimization design of grinding wheel topography in accordance with machining demands and grinding parameters as well as the optimization of grinding parameters in accordance with machining demands and grinding wheel topography is proposed. In the light of this idea, not only the modeling and simulation of grinding process can be really carried out, but also the optimization of grinding process and the estimation of grinding results can be realized straightway. In conclusion, a superabrasive slotted grinding wheel is designed as a practical application of the optimization model and a creep feed deep grinding experiment is carried out to verify the optimization results.展开更多
High-efficiency abrasive process with CBN grinding wheel is one of the important techniques of advanced manufacture. Combined with raw and finishing machining, it can attain high material removal rate like turning, mi...High-efficiency abrasive process with CBN grinding wheel is one of the important techniques of advanced manufacture. Combined with raw and finishing machining, it can attain high material removal rate like turning, milling and planning. The difficult-to-grinding materials can also be ground by means of this method with high performance. In the present paper, development status and latest progresses on high-efficiency abrasive machining technologies with CBN grinding wheel relate to high speed and super-high speed grinding, quick point-grinding, high efficiency deep-cut grinding, creep feed deep grinding, heavy-duty snagging and abrasive belt grinding were summarized. The efficiency and parameters range of these abrasive machining processes were compared. The key technologies of high efficiency abrasive machining, including grinding wheel, spindle and bearing, grinder, coolant supplying, installation and orientation of wheel and workpiece and safety defended, as well as intelligent monitor and NC grinding were investigated. It is concluded that high efficiency abrasive machining is a promising technology in the future.展开更多
In accordance with the difficult problems of belt cross vibrations and effects of belt tension on machine spindle precision in abrasive belt grinding, a new soft grinding wheel is put forward, which is provided with t...In accordance with the difficult problems of belt cross vibrations and effects of belt tension on machine spindle precision in abrasive belt grinding, a new soft grinding wheel is put forward, which is provided with the advantages of belt grinding and can he installed directly on the grinding machine spindle substituting for common grinding wheels. The new soft grinding wheel does not need any ancillary facilities and dressing devices in banding. With analyzing error of wheel and grinding experiment, the high-efficiency grinding characteristics grinding hard-brittle materials has been obtained.展开更多
On the basis of research on the thermal effect in grinding contact zone during high effi-ciency grinding, an idea of enhancing heat transfer in contact zone using high pressure water jetimpinging is advanced. Fundamen...On the basis of research on the thermal effect in grinding contact zone during high effi-ciency grinding, an idea of enhancing heat transfer in contact zone using high pressure water jetimpinging is advanced. Fundamental heat transfer experiments on enhancing heat transfer withhigh pressure water jet impinging were completed. The maximum speed of jet impinging reaches110m/s. The experimental results of transient and steady-state experiment prove that the criticalheat flux and the heat-transfer coefficient of water jet impinging are 70 and 30 times those of thepool boiling, respectively. Furthermore, a new grinding fluid supply system was employed to en-hance heat transfer in grinding zone by high-pressure water jet impingement during creep feedgrinding. The experimental results show that high-pressure water jet impinging has remarkablecooling effect. The temperature of the workpiece surface can be steadily kept below 100℃, whilethe workpiece is badly burnt with conventional coolant supply. The study will exploit an importantresearch orientation that has great potentialities in the high efficiency grinding. Further perfectionof this study will not only enable us to increase the available material removal rate to a new levelbut also solve the workpiece burn problem of the difficult-to-machining materials in high efficiencygrinding,展开更多
On the basis of reviewing the progress in the high efficient enrichment from secondary resources of low grade precious metals at home and abroad, a process route of the high efficient enrichment precious metals from s...On the basis of reviewing the progress in the high efficient enrichment from secondary resources of low grade precious metals at home and abroad, a process route of the high efficient enrichment precious metals from secondary resources of low-grade metals by adding iron oxide as the trapping agent, reducing agent, additive, mixing uniformly and grinding, pelletizing, reduction, grinding and separation, and selectively acid leaching iron has been put forward in this paper. The experiments of reduction, grinding and separation, and selectively acid leaching iron were carried out mainly. Under the decided experiment parameters and conditions, iron generated during the reduction can trap precious metals during reduction, high active alloy powders were obtained from the reduced products by grinding and separation, the concentration of precious metals was obtained by acid leaching high active alloy powders. The better enrichment effect was obtained by adopting the technical route of processing. Other low grade noble metal materials and enrichment ratio of precious metals from the materials to acid products was high through acid leaching. This process has the advantages of simple process, environmental-friendly, strong adaptability of raw materials, high concentration ratio, which was regarded as a kind of the general efficient enrichment technology of low grade precious metal materials.展开更多
基金This project is supported by National Natural Science Foundation of China (No.50475052)Provincial Natural Science Foundation of Liaoning (No.20022161)Provincial Scientific Research Plan of Education Office of Uaoning(No.202223206).
文摘A new thermal model with triangular heat flux distribution is given in high-efficiency deep grinding. The mathematical expressions are driven to calculate the surface temperature. The transient behavior of the maximum temperature on contact area is investigated in different grinding conditions with a J-type thermocouple. The maximum contact temperatures measured in different conditions are found to be between 1 000 ℃ and 1 500 ℃ in burn-out conditions. The experiment results show good agreement with the new thermal model.
文摘On the basis of the measurement of grains distribution on the grinding wheel surface, many experiential models of the grinding wheel topography were set up. But it is pity that few of them yield practical and valuable achievement as yet. The essential reason is that the common foundation of all these models was based on the actual measurement of specific wheel topography. So it didn’t have universal applicability. Considering that the absolute irregular distribution of grains is not the requirement of the grinding process, contrarily it will bring much negative influence to grinding process. By conversely reasoning, a new conception on the relatively regular and reasonable distribution of grains on the wheel surface in accordance with different machining demands is put forward in this paper, and furthermore a creative idea of optimization design of grinding wheel topography in accordance with machining demands and grinding parameters as well as the optimization of grinding parameters in accordance with machining demands and grinding wheel topography is proposed. In the light of this idea, not only the modeling and simulation of grinding process can be really carried out, but also the optimization of grinding process and the estimation of grinding results can be realized straightway. In conclusion, a superabrasive slotted grinding wheel is designed as a practical application of the optimization model and a creep feed deep grinding experiment is carried out to verify the optimization results.
文摘High-efficiency abrasive process with CBN grinding wheel is one of the important techniques of advanced manufacture. Combined with raw and finishing machining, it can attain high material removal rate like turning, milling and planning. The difficult-to-grinding materials can also be ground by means of this method with high performance. In the present paper, development status and latest progresses on high-efficiency abrasive machining technologies with CBN grinding wheel relate to high speed and super-high speed grinding, quick point-grinding, high efficiency deep-cut grinding, creep feed deep grinding, heavy-duty snagging and abrasive belt grinding were summarized. The efficiency and parameters range of these abrasive machining processes were compared. The key technologies of high efficiency abrasive machining, including grinding wheel, spindle and bearing, grinder, coolant supplying, installation and orientation of wheel and workpiece and safety defended, as well as intelligent monitor and NC grinding were investigated. It is concluded that high efficiency abrasive machining is a promising technology in the future.
基金This project is supported by the foundation of State Key Lap. of Mechanical Transmition
文摘In accordance with the difficult problems of belt cross vibrations and effects of belt tension on machine spindle precision in abrasive belt grinding, a new soft grinding wheel is put forward, which is provided with the advantages of belt grinding and can he installed directly on the grinding machine spindle substituting for common grinding wheels. The new soft grinding wheel does not need any ancillary facilities and dressing devices in banding. With analyzing error of wheel and grinding experiment, the high-efficiency grinding characteristics grinding hard-brittle materials has been obtained.
基金This work was supported by the National Natural Science Foundation of China (Grant No.59675057) Aeronautic Foundation of China (Grant No. 97H52081) and Applied Fundamental Foundation of Jiangsu Province of China Grant No. BJ95052).
文摘On the basis of research on the thermal effect in grinding contact zone during high effi-ciency grinding, an idea of enhancing heat transfer in contact zone using high pressure water jetimpinging is advanced. Fundamental heat transfer experiments on enhancing heat transfer withhigh pressure water jet impinging were completed. The maximum speed of jet impinging reaches110m/s. The experimental results of transient and steady-state experiment prove that the criticalheat flux and the heat-transfer coefficient of water jet impinging are 70 and 30 times those of thepool boiling, respectively. Furthermore, a new grinding fluid supply system was employed to en-hance heat transfer in grinding zone by high-pressure water jet impingement during creep feedgrinding. The experimental results show that high-pressure water jet impinging has remarkablecooling effect. The temperature of the workpiece surface can be steadily kept below 100℃, whilethe workpiece is badly burnt with conventional coolant supply. The study will exploit an importantresearch orientation that has great potentialities in the high efficiency grinding. Further perfectionof this study will not only enable us to increase the available material removal rate to a new levelbut also solve the workpiece burn problem of the difficult-to-machining materials in high efficiencygrinding,
基金The National Basic Research Program( 973 Plan) of China(2012CB724201)
文摘On the basis of reviewing the progress in the high efficient enrichment from secondary resources of low grade precious metals at home and abroad, a process route of the high efficient enrichment precious metals from secondary resources of low-grade metals by adding iron oxide as the trapping agent, reducing agent, additive, mixing uniformly and grinding, pelletizing, reduction, grinding and separation, and selectively acid leaching iron has been put forward in this paper. The experiments of reduction, grinding and separation, and selectively acid leaching iron were carried out mainly. Under the decided experiment parameters and conditions, iron generated during the reduction can trap precious metals during reduction, high active alloy powders were obtained from the reduced products by grinding and separation, the concentration of precious metals was obtained by acid leaching high active alloy powders. The better enrichment effect was obtained by adopting the technical route of processing. Other low grade noble metal materials and enrichment ratio of precious metals from the materials to acid products was high through acid leaching. This process has the advantages of simple process, environmental-friendly, strong adaptability of raw materials, high concentration ratio, which was regarded as a kind of the general efficient enrichment technology of low grade precious metal materials.
