The Fe-based coating was produced on the surface of the column substrate with a Al2O3 cylindrical sleeve by high frequency induction cladding, microstructure of the coating was investigated with scanning electron micr...The Fe-based coating was produced on the surface of the column substrate with a Al2O3 cylindrical sleeve by high frequency induction cladding, microstructure of the coating was investigated with scanning electron microscope (SEM), the crystal structure was characterized by X-ray diffractometer (XRD), the microhardness and wear resisitance of the coating were evaluated. The results show that a metallurgical bond between coating and substrate was obtained during the rapid solidification, the phases of the coating were composed of austenite and the eutectic of γ-Fe + (Cr, Fe)7(C, B)3. Compared with the substrate, the microhardness and wear resistance of the coating improved apparently, solid-solution strengthening and second-phase particle hardening led to these results.展开更多
Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic...Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic transition temperature and electric resistivity of the coating have been measured .Wear resistance of the high frequency induction coating has an advantage over those of laser cladding coating and oxygen acetylene spraying fusing coating . Moreover , the GNi WC25 coating by high frequency induction cladding has smooth surface and even microstructure.展开更多
Al2O3-13%TiO2 (mass fraction) coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and cer...Al2O3-13%TiO2 (mass fraction) coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating: one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.展开更多
文摘The Fe-based coating was produced on the surface of the column substrate with a Al2O3 cylindrical sleeve by high frequency induction cladding, microstructure of the coating was investigated with scanning electron microscope (SEM), the crystal structure was characterized by X-ray diffractometer (XRD), the microhardness and wear resisitance of the coating were evaluated. The results show that a metallurgical bond between coating and substrate was obtained during the rapid solidification, the phases of the coating were composed of austenite and the eutectic of γ-Fe + (Cr, Fe)7(C, B)3. Compared with the substrate, the microhardness and wear resistance of the coating improved apparently, solid-solution strengthening and second-phase particle hardening led to these results.
文摘Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic transition temperature and electric resistivity of the coating have been measured .Wear resistance of the high frequency induction coating has an advantage over those of laser cladding coating and oxygen acetylene spraying fusing coating . Moreover , the GNi WC25 coating by high frequency induction cladding has smooth surface and even microstructure.
基金Project (59975046) supported by the National Natural Science Foundation of China
文摘Al2O3-13%TiO2 (mass fraction) coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating: one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.