STUDY ON TEMPERATURE FIELD INDUCED IN HIGH FREQUENCY INDUCTION HEATING

A mathematical model was established for the temperature field developed during high frequency induction heating （HFIH） by Maxwell＇s equations. It required solving the coupled equations of the electromagnetic and temperature fields. The numerical simudation was performed using FEMLAB. The comparison of the calculations using the proposed model with experimental results showed a very good correlation. The effects of the heating parameters in high frequency induction such as the distance between the plate and the coil, the applied current, the frequency, and the turns of the coil on the temperature profiles developed in the plate were also discussed using the established model.

Study on GNi-WC25 Coating by High Frequency Induction Cladding

Process and mechanism of high frequency were studied in this paper by means of cold attachment for the preparation of GNi WC25 coating . The results show its special distribution law of eddy current while the magnetic transition temperature and electric resistivity of the coating have been measured .Wear resistance of the high frequency induction coating has an advantage over those of laser cladding coating and oxygen acetylene spraying fusing coating . Moreover , the GNi WC25 coating by high frequency induction cladding has smooth surface and even microstructure.

Nickel-coated Steel Stud to Aluminum Alloy Joints Made by High Frequency Induction Brazing

Nickel-coated 45 steel studs and 6061 aluminum alloy with 4047 A1 alloy foil as filler metal were joined by using high frequency induction brazing. The microstrueture of Fe/A1 brazed joint was studied by means of optical microscopy （OM）, scanning electron microscope （SEM）, energy dispersive X-ray （EDX）, and X-ray diffraction （XRD）. Results showed that 45 steel stud and 6061 aluminum alloy could be successfully joined by high frequency induction brazing with proper processing parameters. The bonding strength of the joint was of the order of 88 MPa. Ni coating on steel stud successfully avoided the generation of Fe-AI intermetallic compound which is brittle by blocking the contact between A1 and Fe. Intermetallic compounds, i e, AI3Ni2, AlmNi0.9 and A10.3Fe3Si0.7 presented in AI side, FeNi and Fe-A1-Ni ternary eutectic structure were formed in Fe side. The micro-hardness in intermetallic compound layer was 313 HV. The joint was brittle fractured in the intermetallic compounds layer of A1 side, where plenty of A13Ni2 intermetallie compounds were distributed continuously.

Interfacial characteristics of high frequency induction brazed Cu and pre-metalized graphite joints

Oxygen-free copper and pre-metalized graphite were brazed using CuNiSnP braze alloy by high frequency induction heating method. Interracial microstructures and reaction phases were analyzed by scanning electron microscopy （SEM） and energy dispersive X-ray spectroscopy （EDS）. The strength and resistance of the joints were tested. It is found that when the brazing parameters are optimized, the structures of the joints are graphite/（Cu,Ni）/Ni（s.s）＋NixPy/Cu3P＋Cu（s.s） （including Sn）＋eutectic structures （Cu3P＋Ni3P＋Cu（s.s）/Cu （s.s）/Cu）. When the temperature increases to 750℃ or the holding time prolongs to 300 s, the eutectie structures disappear and the amount of Cu3P increases. The maximum shear strength of the joints is 5.2 MPa, which fracture at the interface of graphite and metallization. The resistance of the joints is no more than 5 mΩ.

Heating and Life Problem of High Power Density Induction Motor

An induction motor with its speed modulated by frequency features wide transfer speed range, high systematie efficiency, simple structure and long life, and it therefore becomes one of the best driving motors used in electrical vehicles. The present research trend of it is high power, high speed, high efficiency and long life. How to meet the above requirements by using the electromagnetic design, structure design and beat design, becomes a matter that needs to be resolved now. In this paper, the characters of the motor in operation are analyzed, all kinds of factors that relate to life are laid out, its heating and loss are discussed and analyzed. The key reasons affecting the motor life are presented, and different characters of a high induction motor are compared with these of a general induction motor. A design idea is described, that is : we should consider how to improve the efficiency and reliability as well as bow to reduce the heating by changing the electromagnet, structure, dissipation and operation of the motor. How to reduce its losses and to improve its dissipation has been presented in the paper.

A new measuring technique in detecting of high voltage three phase induction motor for single phasing

Open phase in three phase induction motors is a common fault that can occur as a result of a fuse blowing or a pro- tective device failing on one phase of the motor. This paper introduces a new method,which is based on the transient mea- surement and can distinguish the fault of one phase connecting ground. The method has been proved to be in correspondence with the simulation results by Matlab and LabVIEW in practice, The method has merits of simplicity, accuracy and ease of USe.

Determination of trace elements in high purity nickel by high resolution inductively coupled plasma mass spectrometry

The contents ofMg, Al, Si, Ti, Cr, Mn, Fe, Co, Cu, Ga, As, Se, Cd, Sb, Pb and Bi in high purity nickel were determined by high resolution inductively coupled plasma mass spectrometry （HR-ICP-MS）. The sample was dissolved in HNO3 and HCI by microwave digestion. Most of the spectral interferences could be avoided by measuring in the high resolution mode. The matrix effects because of the presence of excess HC1 and nickel were evaluated. Correction for matrix effects was made using Sc, Rh and T1 as internal standards. The optimum conditions for the determination were tested and discussed. The detection limits range from 0.012 to 1.76 ~tg/g depending on the type of elements. The applicability of the proposed method is also validated by the analysis of high purity nickel reference material （NIST SRM 671）. The relative standard deviation （RSD） is less than 3.3%. Results for determination of trace elements in high purity nickel were presented.

Quantification of trace amounts of impurities in high purity cobalt by high resolution inductively coupled plasma mass spectrometry

A An analytical method using high resolution inductively coupled plasma mass spectrometry （HR-ICP-MS） for rapid simultaneous determination of 24 elements （Be, Mg, A1, Ti, V, Cr, Mn, Fe, Ni, Cu, Zn, Ga, Ge, As, Se, Mo, Ag, Cd, Sn Sb, Ba, Pt, Au, and Pb） in high purity cobalt was described. Sample digestions were performed in closed microwave vessels using HNO3 and HCI. The matrix effects because of the presence of excess HCI and Co were evaluated. The usefulness of high mass resolution for overcoming some spectral interference was demonstrated. The optimum conditions for the determination were tested and discussed. The standard addition method was employed for quantitative analysis. The detection limits were 0.016-1.50 ].tg·g^-1, the recovery ratios were 92.2%-111.2%, and the RSD was less than 3.6%. The method was accurate, quick, and convenient. It was applied to the determination of trace impurities in high purity cobalt with satisfactory results.

Quantification of Trace Amounts of Impurities in High Purity Cobalt by High Resolution Inductively Coupled Plasma Mass Spectrometry

An analytical method using high resolution inductively coupled plasma mass spectrometry （HR-ICP-MS） for rapid simultaneous determination of Be, Mg, Al, Ti, V, Cr, Mn, Fe, Ni, Cu, Zn, Ga, Ge, As, Se, Mo, Ag, Cd, Sn, Sb, Ba, Pt, Au and Pb in high purity cobalt was described. Sample digestions were performed in closed microwave vessels using HNO3 and HCl. The matrix effects due to the presence of excess HCl and Co were evaluated. The usefulness of high mass resolution for overcoming some spectral interference was demonstrated. The optimum conditions for the determination was tested and discussed. Correction for matrix effects, Sc, Rh and Bi were used as internal standards. The detection limits is 0.003-0.57 μg/g, the recovery ratio is 92.2%-111.2%, and the RSD is less than 3.6%. The method is accurate, quick and convenient. It has been applied to the determination of trace impurities in high purity cobalt with satisfactory results.

Direct Determination of Trace Impurities in High Purity Zinc Oxide by High Resolution Inductively Coupled Plasma Mass Spectrometry

The determination of trace impurities in high purity zinc oxide by high resolution inductively coupled plasma mass spectrometry （ HR-ICP-MS ） was investigated. To overcome some poteutially problematic spectral iuterference, measurements were acquired in both middle and high resolution modes. The matrix effects due to the presence of excess HCl and zinc were evaluated. The optimum conditions for the determination were tested and discussed. The standard addition method was employed for quantitative analysis. The detection limits ranged from 0.02μg/ g to 6 μg/ g depending on the elements. The experimental resalts for the determination of Na, Mg, Ca, Cr, Mn, Fe, Co, Ni, Cu, Mo, Cd, Sb and Pb in several high purity zinc oxide powders were presented.

Determination of Trace Elements in High Purity Gold by High Resolution Inductively Coupled Plasma Mass Spectrometry

Trace elements were determined in high purity gold by high resolution inductively coupled plasma mass spectrometry （HR-ICP-MS）. Sample were decomposed by aqua regia. To overcome some potentially problematic spectra/ interference, measurements were acquired in both medium and high resolution modes. The matrix effects due to the presence of excessive HCl and Au were evaluated. The optimum conditions for the determination was tested and discussed. The standard addition method was employed for quantitative analysis. The detection limits range from 0.01ug/g to 0.28ug/g depending on the elements. The method is accurate, quick and convenient. It has been applied to the determination of trace elements in high purity gold with satisfactory results.

A Novel Soft Start Method of Super Large Capacity High Voltage Motor

The large current generated by starting directly of super large capacity and high voltage induction motor would have a huge impact on the grid as well as the motor itself.The variation of the power factor and electromagnetic torque during direct start of motors with different capacity and voltage levels are obtained.Aiming at the problem that the secondary impact of auto-transformer starter is too large and the cost of magnetic control starter is too high,the auto-transformer and magnetic control soft start method of super large capacity and high voltage motor is proposed and the basic working principle is analyzed.The calculation formula of cost for magnetic control soft starter and auto-transformer and magnetic control soft starter is deduced,and specific examples are analyzed and compared.It is concluded that the choice of auto-transformer with appropriate tapping ratio can greatly reduce the cost of auto-transformer and magnetic control soft starter compared with the other one.Finally,the simulation and experiment results show that the start method can effectively avoid secondary current impact and constrain the motor starting current to less than 2.5 times the rated current.

Interface characteristics of Al_2O_3－13%TiO_2 ceramic coatings prepared by laser cladding

Al2O3-13%TiO2 （mass fraction） coatings, prepared by laser cladding on nickel-based alloy, were heated using high frequency induction sources. The coating microstructure and the interface between bond coating and ceramic coating were characterized by SEM, XRD and EDS. The results show that two-layer substructure exists in the ceramic coating： one layer evolving from fully melted region where the sintered grains grow fully; another layer resembling the liquid-phase-sintered structure consisting of three-dimensional net where the melted Al2O3 particles are embedded in the TiO2-rich matrix. The mechanism of the two-layer substructure formation is also explained in terms of the melting and flattening behavior of the powders during laser cladding processing. The spinel compounds NiAl2O4 and acicular compounds Cr2O3 are discovered in the interface between bond coating and ceramic coating. It proves that the chemical reactions in the laser cladding process will significantly enhance the coating adhesion.

TIG welding-brazing joint of aluminum to stainless steel with hot wire

TIG welding-brazing process with high frequency induction hot wire technology was presented to create joints between 5A06 aluminum alloy and SUS32! stainless steel using ER1100 filler wire with different temperature. The joints were evaluated by mechanical test and microstructural analyses. The welding procedure using hot fiUer wire （400 ℃ ） significantly increases strength stability by 71% and average value of tensile strength by 30. 8 % of the joints, compared with cold wire. The research of microstructures in interfaces and welded seams reveals that using 400 ℃ hot filler wire can decrease the thickness of intermetallic compounds （ IMCs ） from 6 to 3.5 txm approximately, which is the main reason of mechanical property improvement.

Analytical Case Study on a Dedicated Pigment in Recycling Processes of Polyethylene

The ability to track & trace materials is a key feature in the entire chain, and it ensures circularity principles. Examples from plastic recycling show the enormous added value that analytical technology can have for the circular economy. During polymer production and recycling processes, pigments can be added for different purposes;e.g. as colouring agent of the polymeric product but also as tracer for tracking process development and control in the final recycle products versus possible by-products. An analytical method for tracking the pigment Solvent Blue 15 in input materials, in intermediates as well as in recyclates was developed by tracing and quantifying an indicator metal which is copper (Cu). Therefore, suitable digestion procedures and a quantification method by high resolution inductively coupled plasma mass spectrometry (HR-ICP-MS) were developed and used for measuring the polymeric digests. The method was tested on relevant samples from chemical recycling processes. The background concentrations in base/raw material are in the range of 0.05 - 0.1 mg·kg-1 Cu. The processing concentrations are in the range of 4.2 to 28 mg·kg-1 Cu, while the pigment starting material (polyethylene, PE) has a concentration of around 50 mg·kg-1 Cu.