Burnt lime and serpentine were incorporated into the sinter mix to improve high iron and low silica sinte-ring. Optimization of how to use burnt lime including dosage of burnt lime, moisture of sinter mix, hydrating a...Burnt lime and serpentine were incorporated into the sinter mix to improve high iron and low silica sinte-ring. Optimization of how to use burnt lime including dosage of burnt lime, moisture of sinter mix, hydrating andgranulation time was performed. Evaluations of sinter characteristics including sinter mineralogy, reducibility, lowtemperature reduction degradation, softening and melting down properties were carried out. Compared with the re-sults of traditional process in base case, the tumbling index (TI) is increased by 1.53%-2.33% through proportio-ning high ratio of burnt lime or adding serpentine in the sinter mix. It is shown that effective granulation, better per-meability and improved high temperature reactivity in the sinter bed are achieved, resulting in an increase in 3.13 %- 5.10% calcium ferrite occurring in acicular and columnar shape and decrease in glass phase, and with the reduc-ibility index(RI) being increased by 1.65%- 3.25%.展开更多
A new method of utilizing high-silica hematite to produce low-silicon molten iron was proposed.In this method,FASTMELT,which comprised direct reduction and melt separation processes,was applied,with highly reactive bi...A new method of utilizing high-silica hematite to produce low-silicon molten iron was proposed.In this method,FASTMELT,which comprised direct reduction and melt separation processes,was applied,with highly reactive biochar as the reductant in the direct reduction stage.The proposed method was experimentally investigated and the results show that the method is feasible.In the direct reduction stage,ore-char briquette could achieve a metallization rate of 84%-88% and residual carbon of 0.27-0.89mass% at temperature of 1373 K,biochar mixing ratio of 0.8-0.9,and reduction time of 15 min.Some silica particles remained embedded in the iron phase after the reduction.In the melting separation stage,molten iron with a carbon content of 0.02-0.03mass% and silicon content of 0.02-0.18mass%could be obtained from the metallic briquettes under the above-mentioned conditions;the iron recovery rate was83%-91% and impurities in the obtained metal were negligible.展开更多
Baivumebo iron ore is special magnetite containing fluorine,kalium and sodium elements,and the main raw material for ironmaking of Baotou Iron and Steel（Group） Co.The effects of basicity and ratio of Al2O3 to SiO2（...Baivumebo iron ore is special magnetite containing fluorine,kalium and sodium elements,and the main raw material for ironmaking of Baotou Iron and Steel（Group） Co.The effects of basicity and ratio of Al2O3 to SiO2（A/S） on the formation of silico-ferrite of calcium and aluminium（SFCA） in Baivumebo low silica sinters were studied by means of mini-sintering,XPF-500 optical mineralogical microscope and CSS-88000 electronic universal testing machine.The results show that it is beneficial to the formation of complex calcium ferrite to enhance the basicity of Baivumebo low silica sinters.The acicular SFCA-I was increased with the enhancing basicity and reached the peak at basicity 2.8,then the columnar or platy SFCA formed and the bonding strength decreased.Alumina is beneficial to the formation of acicular complex calcium ferrite in Baivumebo low silica sinters.But the residual unfused Al2O3 reagent came into being when A/S was 0.35,while complex calcium ferrite still remained to be acicular.There is a common rule about mineralogy components affected by basicity and ratio of A/S,that is,SFCA is increasing accompanied with hematite and porosity reduced,but the content of glass phase is stable展开更多
基金Project(2000-26) supported by the Foundation for the Teaching and Research Program for Outstanding Young Teachers in Higher Education Institutions of Education Ministry, China
文摘Burnt lime and serpentine were incorporated into the sinter mix to improve high iron and low silica sinte-ring. Optimization of how to use burnt lime including dosage of burnt lime, moisture of sinter mix, hydrating andgranulation time was performed. Evaluations of sinter characteristics including sinter mineralogy, reducibility, lowtemperature reduction degradation, softening and melting down properties were carried out. Compared with the re-sults of traditional process in base case, the tumbling index (TI) is increased by 1.53%-2.33% through proportio-ning high ratio of burnt lime or adding serpentine in the sinter mix. It is shown that effective granulation, better per-meability and improved high temperature reactivity in the sinter bed are achieved, resulting in an increase in 3.13 %- 5.10% calcium ferrite occurring in acicular and columnar shape and decrease in glass phase, and with the reduc-ibility index(RI) being increased by 1.65%- 3.25%.
基金the National Natural Science Foundation of China(Grant No.51144010)for the financial support
文摘A new method of utilizing high-silica hematite to produce low-silicon molten iron was proposed.In this method,FASTMELT,which comprised direct reduction and melt separation processes,was applied,with highly reactive biochar as the reductant in the direct reduction stage.The proposed method was experimentally investigated and the results show that the method is feasible.In the direct reduction stage,ore-char briquette could achieve a metallization rate of 84%-88% and residual carbon of 0.27-0.89mass% at temperature of 1373 K,biochar mixing ratio of 0.8-0.9,and reduction time of 15 min.Some silica particles remained embedded in the iron phase after the reduction.In the melting separation stage,molten iron with a carbon content of 0.02-0.03mass% and silicon content of 0.02-0.18mass%could be obtained from the metallic briquettes under the above-mentioned conditions;the iron recovery rate was83%-91% and impurities in the obtained metal were negligible.
基金Sponsored by Inner Mongolia Science Foundation of China(2009MS0702)
文摘Baivumebo iron ore is special magnetite containing fluorine,kalium and sodium elements,and the main raw material for ironmaking of Baotou Iron and Steel（Group） Co.The effects of basicity and ratio of Al2O3 to SiO2（A/S） on the formation of silico-ferrite of calcium and aluminium（SFCA） in Baivumebo low silica sinters were studied by means of mini-sintering,XPF-500 optical mineralogical microscope and CSS-88000 electronic universal testing machine.The results show that it is beneficial to the formation of complex calcium ferrite to enhance the basicity of Baivumebo low silica sinters.The acicular SFCA-I was increased with the enhancing basicity and reached the peak at basicity 2.8,then the columnar or platy SFCA formed and the bonding strength decreased.Alumina is beneficial to the formation of acicular complex calcium ferrite in Baivumebo low silica sinters.But the residual unfused Al2O3 reagent came into being when A/S was 0.35,while complex calcium ferrite still remained to be acicular.There is a common rule about mineralogy components affected by basicity and ratio of A/S,that is,SFCA is increasing accompanied with hematite and porosity reduced,but the content of glass phase is stable
