Microstructure and properties of electronic packaging box with high silicon aluminum-base alloy by semi-solid thixoforming

The electronic packaging box with high silicon aluminum-base alloy was prepared by semi-solid thixoforming technique.The flow characteristic of the Si phase was analyzed.The microstructures of different parts of the box were observed by optical microscopy and scanning electron microscopy,and the thermophysical and mechanical properties of the box were tested.The results show that there exists the segregation phenomenon between the primary Si phase and the liquid phase during thixoforming,the liquid phase flows from the box,and the primary Si phase accumulates at the bottom of the box.The volume fraction of primary Si phase decreases gradually from the bottom to the walls.Accordingly,the thermal conductivities of bottom center and walls are 107.6 and 131.5 W/（m·K）,the coefficients of thermal expansion（CTE） are 7.9×10-6 and 10.6×10-6 K-1,respectively.The flexural strength increases slightly from 167 to 180 MPa.The microstructures and properties of the box show gradient distribution overall.

Microstructure and properties of high silicon aluminum alloy with 2% Fe prepared by rheo-casting

The morphology changes of both Fe-containing intermetallic compounds and the primary Si phase of Al-20Si-2Fe- 2Cu-0.4Mg-1.0Ni-0.5Mn （mass fraction, %） alloy produced by semi-solid rheo-diecasting were studied. The semi-solid slurry of high silicon aluminum alloy was prepared by direct ultrasonic vibration （DUV） which was imposed on the alloy near the liquidus temperature for about 2 rain. Then, standard test samples of 6.4 mm in diameter were formed by semi-solid rheo-diecasting. The results show that the DUV treatment suppresses the formation of needle-like ,β-Al5（Fe,Mn）Si phase, and the Fe-containing intermetallic compounds exist in the form of fine Al4（Fe, Mn）Si2 particles. Additionally, the primary Si grows up as fine and round particles with uniform distribution in α（Al） matrix of this alloy under DUV treatment. The tensile strengths of the samples at the room temperature and 573 K are 230 MPa and 145 MPa, respectively. The coefficient of thermal expansion （CTE） between 25 ℃ and 300 ℃ is 16.052 8×10^-6 ℃^-1, and the wear rate is 1.55%. The hardness of this alloy with 2% Fe reaches HB146.3. It is discovered that modified morphology and uniform distribution of the Fe-containing intermetallic compounds and the primary Si phase are the main reasons for reducing the CTE and increasing the wear resistance of this alloy.

Modification Effect of P+Sr+Ce Compound on Microstructure and Properties of Cast High Silicon Heat-Resist Aluminum Alloy

The P ＋ Sr ＋ Ce compound modification technologies of as-cast Al-21Si-1.5Cu-1.5Ni- 2.5Fe- 0.5Mg alloy were investigated by means of orthogonal test. Orthogonal test results show that 3% （CaH2PO4 ＋ 2CASO4）＋ 0.2%Sr ＋ 0.2%Ce is the optimum additive of modification treatment which can fine eutectic and primary silicon also can change the form of rich-iron phase at same time. The needle form of rich-iron phase is Al9FeSi3, which is prored by X-ray diffraction analysis and X-ray energy spectrum analysis. After compound modification treatment, the needle form of rich-iron phase disappeared and the fish bone form of rich-iron and rich-Ce phase that is AlsCeFe emerged. Both at room temperature and at 300℃, the tensile strength of the alloy after the modification treatment with the optimum additive is 30% lager than that of the alloy unmodified. Observed by SEM, the brittle intercrystalline tensile fracture changed into a blended one in which has many dimples.

Microstructure and properties of a wear resistant Al-25Si-4Cu-1Mg coating prepared by supersonic plasma spraying

A high content silicon aluminum alloy(Al-25Si-4Cu-1Mg)coating was prepared on a 2A12 aluminum alloy by supersonic plasma spraying.The morphology and microstructure of the coating were observed and analyzed.The hardness,elastic modulus,and bonding strength of the coating were measured.The wear resistance of the coating and 2A12 aluminum alloy was studied by friction and wear test.The results indicated that the coating was compact and the porosity was only 1.5%.The phase of the coating was mainly composed ofα-Al andβ-Si as well as some hard particles(Al9Si,Al3.21Si0.47,and CuAl2).The average microhardness of the coating was HV 242,which was greater than that of 2A12 aluminum alloy(HV 110).The wear resistance of the coating was superior to 2A12 aluminum alloy.The wear mechanism of the 2A12 aluminum alloy was primarily adhesive wear,while that of the coating was primarily abrasive wear.Therefore,it is possible to prepare a high content silicon aluminum alloy coating with good wear resistance on an aluminum alloy by supersonic plasma spraying.

Mechanism of primary Si and Fe-segregation for a hypereutectic 90 wt.%Si-Ti alloy melt in directional solidification via electromagnetism

The electromagnetic directional solidification(DS)phase separation experiments of high silicon 90 wt.%Si–Ti alloy were performed under various pulling-down speeds.The results showed that Si enriched layer,Si+TiSi_(2)-rich layer and Si–Ti–Fe alloy layer appeared successively in axial direction of ingot after electromagnetic DS of 90 wt.%Si–Ti alloy melt at different pulling-down speeds.Separation of primary Si and segregation mechanism of metal impurities(Fe)during the electromagnetic DS process were controlled by pulling-down speed of ingot and electromagnetic stirring.When pulling-down speed was 5μm/s,minimum thickness of the Si enriched layer was 29.4 mm,and the highest content of primary Si in this layer was 92.46 wt.%;meanwhile,the highest removal rate of Fe as metal impurity was 92.90%.The type of inclusions in the Si enriched layer is determined by Fe content of segregated Si enriched layer.When the pulling-down speed was 5μm/s,the inclusions in the Si enriched layer were TiSi_(2).Finally,when the pulling-down speed reached greater than 5μm/s,the inclusions in the Si enriched layer evolved into TiSi_(2)+τ_(5).