Authors produced rapidly solidified T15 high speed steel powders by high pressure(5~ 6MPa) N_a atomization and liquid N_2 cooling,observed and analyzed the morphology and structure of the powders;at the same time,prep...Authors produced rapidly solidified T15 high speed steel powders by high pressure(5~ 6MPa) N_a atomization and liquid N_2 cooling,observed and analyzed the morphology and structure of the powders;at the same time,prepared bulk microcrystalline T15 high speed steel materials by hot extruding or HIPing and hot rolling of the powders,observed and measured the microstructure and performance of the bulk materials.It was shown that rapid solidification may change the solidification characteristics and structure of T15 high speed steel powder and improve the qualities and properties of T15 high speed steel materials.展开更多
In this study, the microstructure evolution of rapidly solidified ASP30 high-speed steel particles was predicted using a simulation method based on the cellular automaton-finite element (CAFE) model. The dendritic g...In this study, the microstructure evolution of rapidly solidified ASP30 high-speed steel particles was predicted using a simulation method based on the cellular automaton-finite element (CAFE) model. The dendritic growth kinetics, in view of the characteristics of ASP30 steel, were calculated and combined with macro heat transfer calculations by user-defined functions (UDFs) to simulate the microstructure of gas-atomized particles. The relationship among particle diameter, undercooling, and the convection heat transfer coefficient was also inves- tigated to provide cooling conditions for simulations. The simulated results indicated that a columnar grain microstructure was observed in small particles, whereas an equiaxed microstructure was observed in large particles. In addition, the morphologies and microstructures of gas-atomized ASP30 steel particles were also investigated experimentally using scanning electron microscopy (SEM). The experimental re- suits showed that four major types ofmicrostructures were formed: dendritic, equiaxed, mixed, and multi-droplet microstructures. The simu- lated results and the available experimental data are in good agreement.展开更多
Effects of N and Zr on the as-cast microstructure and properties after annealing of high-speed steel (HSS) were investigated by using electronic probe micro-analysis, Rockwell hardness test, X-ray diffractometry and...Effects of N and Zr on the as-cast microstructure and properties after annealing of high-speed steel (HSS) were investigated by using electronic probe micro-analysis, Rockwell hardness test, X-ray diffractometry and differential scanning calorimetry with combination of microstructure analysis. The results indicate that the addition of N and Zr will refine the eutectic structures and enhance the stability of carbides which are mainly MC, M2C and M7C3. The coarse dendritic structures decrease significantly and most of the carbides are distributed in the microstructure uniformly. Moreover, a kind of Zr-Si compound which only exists in VC is discovered, and this new phase is speculated to be related with the spheroidization of VC. The annealing process is set up to 6 different time periods which are 1, 3, 6, 10, 15 and 20 h, respectively. In different annealing processes at 750 ℃ which is lower than austenitizing temperature, the addition of N and Zr makes the decrease of hardness more obvious and restrains the precipitation of secondary carbides with the extension of time. Moreover, when the annealing time reaches 20 h, some clusters appear in the matrix of the two samples, and the density of clusters in HSS1 is lower, but the matrix of HSS1 contains more C and alloying elements which indicate more carbides precipitate.展开更多
The evolution in type, size and shape of carbides in as-cast American Iron and Steel Institute (AISI) M2 high-speed steel before and after annealing were investigated. The micromechanism which was responsible for th...The evolution in type, size and shape of carbides in as-cast American Iron and Steel Institute (AISI) M2 high-speed steel before and after annealing were investigated. The micromechanism which was responsible for those changes was also analyzed and discussed. At the initial stage of reheating, metastable M2C-type carbide decomposed continuously. M6C-type carbide nucleated at the interface of M2C/γ firstly and grow from surface to center. Then MC-type carbide nucleated at both surface of M6C/M6C and inner of M6C. With the increasing decomposition of the metastable M2C-type carbide, the rod-shaped construction of eutectic carbide began neck- ing, fracturing and spheroidizing gradually. Held enough time or reheated at higher temperature, particle-shaped product aggregated and grew up apparently, while secondary carbide precipitated in cell and grew up less sig- nificantly than the former. Based on the above microstructural observation, the thermodynamic mechanism for decomposition of M2C carbide, for spheroidization of products, and for the growth of particles were analyzed. The rate equations of carbides evolution were derived, too. It shows that the evolving rate is controlled by diffusion coefficients of alloy atoms, morphology of eutectic carbides and heating temperature.展开更多
文摘Authors produced rapidly solidified T15 high speed steel powders by high pressure(5~ 6MPa) N_a atomization and liquid N_2 cooling,observed and analyzed the morphology and structure of the powders;at the same time,prepared bulk microcrystalline T15 high speed steel materials by hot extruding or HIPing and hot rolling of the powders,observed and measured the microstructure and performance of the bulk materials.It was shown that rapid solidification may change the solidification characteristics and structure of T15 high speed steel powder and improve the qualities and properties of T15 high speed steel materials.
基金the National Basic Research Program of China (No. 2011CB012902) for their continuing support to this research
文摘In this study, the microstructure evolution of rapidly solidified ASP30 high-speed steel particles was predicted using a simulation method based on the cellular automaton-finite element (CAFE) model. The dendritic growth kinetics, in view of the characteristics of ASP30 steel, were calculated and combined with macro heat transfer calculations by user-defined functions (UDFs) to simulate the microstructure of gas-atomized particles. The relationship among particle diameter, undercooling, and the convection heat transfer coefficient was also inves- tigated to provide cooling conditions for simulations. The simulated results indicated that a columnar grain microstructure was observed in small particles, whereas an equiaxed microstructure was observed in large particles. In addition, the morphologies and microstructures of gas-atomized ASP30 steel particles were also investigated experimentally using scanning electron microscopy (SEM). The experimental re- suits showed that four major types ofmicrostructures were formed: dendritic, equiaxed, mixed, and multi-droplet microstructures. The simu- lated results and the available experimental data are in good agreement.
文摘Effects of N and Zr on the as-cast microstructure and properties after annealing of high-speed steel (HSS) were investigated by using electronic probe micro-analysis, Rockwell hardness test, X-ray diffractometry and differential scanning calorimetry with combination of microstructure analysis. The results indicate that the addition of N and Zr will refine the eutectic structures and enhance the stability of carbides which are mainly MC, M2C and M7C3. The coarse dendritic structures decrease significantly and most of the carbides are distributed in the microstructure uniformly. Moreover, a kind of Zr-Si compound which only exists in VC is discovered, and this new phase is speculated to be related with the spheroidization of VC. The annealing process is set up to 6 different time periods which are 1, 3, 6, 10, 15 and 20 h, respectively. In different annealing processes at 750 ℃ which is lower than austenitizing temperature, the addition of N and Zr makes the decrease of hardness more obvious and restrains the precipitation of secondary carbides with the extension of time. Moreover, when the annealing time reaches 20 h, some clusters appear in the matrix of the two samples, and the density of clusters in HSS1 is lower, but the matrix of HSS1 contains more C and alloying elements which indicate more carbides precipitate.
基金the National Natural Science Foundation of China(No.50675133)the National Basic Research Program(973) of China(No.2006CB705401)
文摘The evolution in type, size and shape of carbides in as-cast American Iron and Steel Institute (AISI) M2 high-speed steel before and after annealing were investigated. The micromechanism which was responsible for those changes was also analyzed and discussed. At the initial stage of reheating, metastable M2C-type carbide decomposed continuously. M6C-type carbide nucleated at the interface of M2C/γ firstly and grow from surface to center. Then MC-type carbide nucleated at both surface of M6C/M6C and inner of M6C. With the increasing decomposition of the metastable M2C-type carbide, the rod-shaped construction of eutectic carbide began neck- ing, fracturing and spheroidizing gradually. Held enough time or reheated at higher temperature, particle-shaped product aggregated and grew up apparently, while secondary carbide precipitated in cell and grew up less sig- nificantly than the former. Based on the above microstructural observation, the thermodynamic mechanism for decomposition of M2C carbide, for spheroidization of products, and for the growth of particles were analyzed. The rate equations of carbides evolution were derived, too. It shows that the evolving rate is controlled by diffusion coefficients of alloy atoms, morphology of eutectic carbides and heating temperature.