Advanced test methods of material property characterization:high strain-rate testing and experimental simulation of multiaxial stress states

Optimum utilization of the loading capability of engineering materials is an important and active contribution to protect nature's limited resources,and it is the key for economic design methods.In order to make use of the materials' resources,those must be known very well;but conventional test methods will offer only limited informational value.The range of questions raised is as wide as the application of engineering materials,and partially they are very specific.The development of huge computer powers enables numeric modelling to simulate structural behaviour in rather complex loading environments-so the real material behaviour is known under the given loading conditions.Here the art of material testing design starts.To study the material behaviour under very distinct and specific loading conditions makes it necessary to simulate different temperature ranges,loading speeds, environments etc.and mostly there doesn't exist any commonly agreed test standard.In this contribution two popular,non-standard test procedures and test systems will be discussed on the base of their application background,special design features as well as test results and typically gained information:The demand for highspeed tests up to 1000 s^(-1) of strain rate is very specific and originates primarily in the automotive industry and the answers enable CAE analysis of crashworthiness of vehicle structures under crash conditions.The information on the material behaviour under multiaxial loading conditions is a more general one.Multiaxial stress states can be reduced to an equivalent stress,which allows the evaluation of the material's constraint and criticality of stress state.Both discussed examples shall show that the open dialogue between the user and the producer of testing machines allows custom-tailored test solutions.

Design and Research of High-throughput Automation System for Food Testing Laboratory

In the process of food testing,human operation is an important variable affecting the experimental results.In order to reasonably avoid the influence of human subjective operation behavior on the accuracy of detection results,the laboratory information management system was used as the information platform to design a high-throughput laboratory automation pre-treatment system based on the deep integration of mechanical principles,visual analysis,high-speed conduction,intelligent storage and other technical systems.The experimental results showed that the system could shorten the sample circulation cycle,effectively improve the laboratory biosafety,and meet the requirements of high-throughput processing of samples.

Mechanical Analysis of a Multi-Test String in High-Temperature and High-Pressure Deep Wells

The mechanical behavior of the test string in deep wells is generally relatively complex as a result of the high temperature and high pressure,severe dogleg and buckling effects,which in some circumstances can even lead to string failure.Traditional computational methods for the analysis of these behaviors are often inaccurate.For this reason,here a more accurate mechanical model of the test string is introduced by considering variables such as temperature,pressure,wellbore trajectory,and buckling,as well as combining them with the deformation and string constraint conditions brought in by changes in temperature and pressure during the tripping,setting,and test operations.The model is validated by applying it to a specific high-pressure gas well(located in Northeast Sichuan).

Fabrication,tuning,and high-gradient testing of an X-band traveling-wave accelerating structure for VIGAS

X-band high-gradient linear accelerators are a challenging and attractive technology for compact electron linear-accelerator facilities.The Very Compact Inverse Compton Scattering Gamma-ray Source(VIGAS)program at Tsinghua University will utilize X-band high-gradient accelerating structures to boost the electron beam from 50 to 350 MeV over a short distance.A constant-impedance traveling-wave structure consisting of 72 cells working in the 2π/3 mode was designed and fabricated for this project.Precise tuning and detailed measurements were successfully applied to the structure.After 180 h of conditioning in the Tsinghua high-power test stand,the structure reached a target gradient of 80 MV/m.The breakdown rate versus gradient of this structure was measured and analyzed.

High Heat Flux Testing of B_4C/Cu and SiC/Cu Functionally Graded Materials Simulated by Laser and Electron Beam

B4C, SiC and C, Cu functionally graded-materials (FGMs) have been developed by plasma spraying and hot pressing. Their high-heat flux properties have been investigated by high energy laser and electron beam for the simulation of plasma disruption process of the future fusion reactors, And a study on eroded products of B4C/Cu FGM under transient thermal load of electron beam was performed. In the experiment, SEM and EDS analysis indicated that B4C and SiC were decomposed, carbon was preferentially evaporated under high thermal load, and a part of Si and Cu were melted, in addition, the splash of melted metal and the particle emission of brittle destruction were also found. Different erosive behaviors of carbon-based materials (CBMs) caused by laser and electron beam were also discussed.

Manufacturing and High Heat Flux Testing of Brazed Flat-Type W/CuCrZr Plasma Facing Components

Water-cooled flat-type W/Cu Cr Zr plasma facing components with an interlayer of oxygen-free copper（OFC） have been developed by using vacuum brazing route.The OFC layer for the accommodation of thermal stresses was cast onto the surface of W at a temperature range of 1150oC-1200 oC in a vacuum furnace.The W/OFC cast tiles were vacuum brazed to a Cu Cr Zr heat sink at 940 oC using the silver-free filler material Cu Mn Si Cr.The microstructure,bonding strength,and high heat flux properties of the brazed W/Cu Cr Zr joint samples were investigated.The W/Cu joint exhibits an average tensile strength of 134 MPa,which is about the same strength as pure annealed copper.High heat flux tests were performed in the electron beam facility EMS-60.Experimental results indicated that the brazed W/Cu Cr Zr mock-up experienced screening tests of up to 15 MW/m^2 and cyclic tests of 9 MW/m^2 for 1000 cycles without visible damage.

TENSILE TESTING OF C/C COMPOSITES AT HIGH TEMPERATURES

The tensile properties of three different carbonfiberreinforced carbon composites (C/C), mat C/C, 2D laminate and 4D C/C, were investigated under the combined influence of temperature and loading rate. From the experiments the following could be concluded: loading rate between 10-1-10 mm/min was valid; the fracture stress of the three kinds of C/C composites increased with increasing temperature in the range from room temperature to 1900, and the initial modulus of 2D laminate C/C composites increased with the increase of temperature up to 2000.

Effects of Calcium and Yttrium on Microstructure and Mechanical Properties of High Strain-Rate Rolled AZ91D Magnesium Alloy

Effects of calcium( Ca) and yttrium( Y) on microstructure and mechanical properties of high strain-rate rolled AZ91 D magnesium alloy were studied. High strain-rate rolling can improve the strength and plasticity of magnesium alloy sheets.Additions of Ca and Y into AZ91 D can refine grains and modify the size and the distribution of the precipitated phases. After solution treatment( 418 ℃ and 20 h) and high strain-rate rolling( heating at420 ℃ for 10 min firstly and then rolling from 10 mm to 2 mm in thickness via a single pass),the tensile strength of the AZ91 D-0. 2%Ca alloy was 1. 3% higher than that of the AZ91 D-0. 4 D%Y alloy,and the tensile strength of the AZ91 D-0. 2%Ca-0. 4%Y alloy was about 8. 3% and 6. 9% higher than those of the AZ91 D-0. 4%Y and the AZ91 D-0. 2%Ca alloys respectively.

Energy Absorption of Pultruded Glass-Graphite/Epoxy Hybrid Composites under High Strain-Rate Induced Transverse Tension

This paper focuses on the dynamic tensile response of glass-graphite/epoxy composites illustrating improvement in energy absorption through hybridization. The dynamic response and energy absorption characteristics of pultruded hybrid combinations of glass and graphite fibers in an epoxy matrix subjected to induced transverse tension at high strain-rate in a modified Split Hopkinson Pressure Bar (SHPB) apparatus, are presented. Transverse tensile strength was determined by diametral compression of disc samples (Brazilian indirect tensile test method). Diametral crack initiation and strain to failure were monitored with a Shimadzu HPV-2 high-speed video camera at a recording speed of 500,000 fps and Digital Image Correlation (DIC). Adequate measures were taken to ensure that initiation of specimen failure occurred at the exact center of the disc specimen, and propagated through the diameter along the compressive loading axis, for the induced transverse tension tests to be valid. A study of the strength and specific energy absorption demonstrates the benefits of hybridization. Under induced transverse tensile loading condition, the pure glass/epoxy (GL60) exhibited higher strength than pure graphite/epoxy (GR60). Pure graphite/epoxy (GR60) has higher specific energy absorption capacity than pure glass/epoxy (GL60) in transverse tension. Among all hybrids, GR30 has the highest specific energy absorption under transverse tension. Overall, hybrid GL48, with 48% low-cost glass fibers in the inner core and 12% high-cost graphite fibers in outer shell, was found to exhibit better performance under induced transverse tension at high strain-rates, showing the benefits of hybridization.

Dynamic Response of Pultruded Glass-Graphite/Epoxy Hybrid Composites Subjected to Transverse High Strain-Rate Compression Loading

In a previous study, the energy absorption and dynamic response of different combinations of cylindrical fiber-reinforced pultruded hybrid composite samples made of unidirectional glass and graphite fiber/epoxy, were investigated under longitudinal compression loading. It was found that placing glass fibers in the inner core of composites resulted in a higher ultimate compressive strength and specific energy absorption. In this study, the dynamic responses of pultruded glass-graphite/epoxy hybrid specimens with rectangular cross-section subjected to transverse compression loading are reported. Crack initiation and propagation was monitored using a high-speed video camera, and the effects of hybridization were analyzed. It was found that the location of glass or graphite fibers inside the pultruded composites has no significant effect on the ultimate compressive strength under such transverse compression loading. The energy absorption in all the hybrid specimens was almost identical. Graphite/epoxy composite showed higher specific energy absorption due to its lower density, and glass/epoxy composite had the lowest specific energy absorption.

Progress and Development Direction of “Three-High” Oil and Gas Well Testing Technology

By reviewing the development of “three-high” oil and gas well testing technology of Sinopec in recent years, this paper systematically summarizes the application of “three-high” oil and gas well testing technology of Sinopec in engineering optimization design technology, and high temperature and high pressure testing technology, high pressure and high temperature transformation completion integration technology. Major progress has been made in seven aspects: plug removal and re-production technology of production wells in high acid gas fields;wellbore preparation technology of ultra-deep, high-pressure, and high-temperature oil and gas wells;surface metering technology;and supporting tool development technology. This paper comprehensively analyzes the challenges faced by the “three-high” oil and gas well production testing technology in four aspects: downhole tools, production testing technology, safe production testing, and the development of low-cost production test tools. Four development directions are put forward: 1) Improve ultra-deep oil and gas testing technology and strengthen integrated geological engineering research. 2) Deepen oil and gas well integrity evaluation technology to ensure the life cycle of oil and gas wells. 3) Carry out high-end, customized, and intelligent research on oil test tools to promote the low-cost and efficient development of ultra deep reservoirs. 4) Promote the fully automatic control of the surface metering process to realize the safe development of “three-high” reservoirs.

test252 kV三相机械联动GIS用断路器的T100s合并试验

交流高压断路器标准GB/T 1984—2014中规定了中性点有效和非有效接地系统的合并试验,但是不涉及60Hz的工况,对应STL导则中针对IEC 62271-100有50/60Hz合并试验的描述,但是国内厂家50/60Hz通常是分开试验的。文章通过介绍252kV断路器T100s的多参数的合并试验,提供了一种可以多参数试验的试验方法,指出了多参数合并试验的利弊,对后续其他类似多参数合并试验提供了有效参考。

From concept to reality-A review to the primary test stand and its preliminary application in high energy density physics

Pulsed power technology,whereas the electrical energy stored in a relative long period is released in much shorter timescale,is an efficient method to create high energy density physics(HEDP)conditions in laboratory.Around the beginning of this century,China Academy of Engineering Physics(CAEP)began to build some experimental facilities for HEDP investigations,among which the Primary Test Stand(PTS),a multi-module pulsed power facility with a nominal current of 10 MA and a current rising time~90 ns,is an important achievement on the roadmap of the electro-magnetically driven inertial confinement fusion(ICF)researches.PTS is the first pulsed power facility beyond 10 TW in China.Therefore,all the technologies have to be demonstrated,and all the engineering issues have to be overcome.In this article,the research outline,key technologies and the preliminary HEDP experiments are reviewed.Prospects on HEDP research on PTS and pulsed power development for the next step are also discussed.

Design,fabrication,and cold test of an S-band high-gradient accelerating structure for compact proton therapy facility

An S-band high-gradient accelerating structure is designed for a proton therapy linear accelerator(linac)to accommodate the new development of compact,singleroom facilities and ultra-high dose rate(FLASH)radiotherapy.To optimize the design,an efficient optimization scheme is applied to improve the simulation efficiency.An S-band accelerating structure with 2856 MHz is designed with a low beta of 0.38,which is a difficult structure to achieve for a linac accelerating proton particles from 70 to 250 MeV,as a high gradient up to 50 MV/m is required.A special design involving a dual-feed coupler eliminates the dipole field effect.This paper presents all the details pertaining to the design,fabrication,and cold test results of the S-band high-gradient accelerating structure.

Vibration test of micro machined gyroscope based on high speed photography and SURF

Based on three kinds of dynamic test of MEMS, a dynamic system for the vibration test of micro machined gyroscope based on high speed photography is introduced. Firstly, the architecture of the system hardware is introduced. Secondly, the image tracking performance is compared by the test using the template matching algorithm, the mean shift algorithm and the SURF algorithm. The vibration curve shows that high speed photograph combined with SURF algorithm is faster, more ac- curate, and more suitable for the vibration test of micro machined gyroscope. After the frequency a- nalysis and related interpolation, more characteristics of micro gyroscope can be obtained.

Life test research of a high specific impulse Hall thruster HEP-140MF

In this study,a high specific impulse Hall thruster,HEP-140 MF,having a high discharge voltage,was used to accelerate ions.We aimed to obtain a high specific impulse and an acceleration zone moving downstream toward the channel exit to reduce wall sputtering erosion of the walls of the discharge channel,hence ensuring an enhanced lifetime.To study the lifetime characteristics of the high specific impulse Hall thruster,a life test was performed on the HEP-140 MF thruster for the first time,and performance parameters,such as thrust,specific impulse,and efficiency,were measured.Changes in the performance parameters and evolutions in the surface profiles of the discharge channel wall were summarized.The reasons contributing to these changes during the life test were analyzed.Moreover,the accelerated life test method was validated on the HEP-140 MF.

Mechanical properties of high-strength concrete subjected to high temperature by stressed test

Recently, the effects of high temperature on compressive strength and elastic modulus of high strength concrete were experimentally investigated. The present study is aimed to study the effect of elevated temperatures ranging from 20 ℃ to 700 ℃ on the material mechanical properties of high-strength concrete of 40, 60 and 80 MPa grade. During the strength test, the specimens are subjected to a 25% of ultimate compressive strength at room temperature and sustained during heating, and when the target temperature is reached, the specimens are loaded to failure. The tests were conducted at various temperatures (20-700 ℃) for concretes made with W/B ratios of 46%, 32% and 25%, respectively. The results show that the relative values of compressive strength and elastic modulus decrease with increasing compressive strength grade of specimen.

Thermal Performance Test of the Hot Gas Duct of 10MW High Temperature Reactor Test Module

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