Fatigue Life Estimation of High Strength 2090-T83 Aluminum Alloy under Pure Torsion Loading Using Various Machine Learning Techniques

The ongoing effort to create methods for detecting and quantifying fatigue damage is motivated by the high levels of uncertainty in present fatigue-life prediction approaches and the frequently catastrophic nature of fatigue failure.The fatigue life of high strength aluminum alloy 2090-T83 is predicted in this study using a variety of artificial intelligence and machine learning techniques for constant amplitude and negative stress ratios(R?1).Artificial neural networks(ANN),adaptive neuro-fuzzy inference systems(ANFIS),support-vector machines(SVM),a random forest model(RF),and an extreme-gradient tree-boosting model(XGB)are trained using numerical and experimental input data obtained from fatigue tests based on a relatively low number of stress measurements.In particular,the coefficients of the traditional force law formula are found using relevant numerical methods.It is shown that,in comparison to traditional approaches,the neural network and neuro-fuzzy models produce better results,with the neural network models trained using the boosting iterations technique providing the best performances.Building strong models from weak models,XGB helps to predict fatigue life by reducing model partiality and variation in supervised learning.Fuzzy neural models can be used to predict the fatigue life of alloys more accurately than neural networks and traditional methods.

Microstructure evolution of an ultra-high strength metal alloy with tempering temperature

Optical microscopy (OM) and transmission electron microscopy (TEM) were used to investigate the effect of tempering temperature on the experimental extra-high carbon steels. It is found that tempering reaction can reduce austenite content and influence the stability of the austenite. As-normalized microstructure is a mixture of twinned martensite and retained austenite. Tempered at 250 °C for 2 h, lath martensite can occasionally be found nearby the diffusionally decomposed austenite area. It also is found that tempering at 650 °C for 2 h, nanoparticles of carbides precipitate in the martensite and decomposed austenite. © The Nonferrous Metals Society of China and Springer-Verlag Berlin Heidelberg 2012.

Study on non-metallic inclusions in Al killed high strength alloy steel refined by high basicity and high Al_2O_3 content slag

Laboratory and industrial studies were carried out to investigate non-metallic inclusions in high strength alloy steel refined by high basicity and high Al_2O_3 slag.It was found that the steel/slag reaction time largely affected non-metallic inclusions.With the reaction time increased from 30 min to 90 min in laboratory study,MgO-Al_2O_3 spinels were gradually changed into CaO-MgO-Al_2O_3 system inclusions surrounded by softer CaO-Al_2O_3 surface layers.By using high basicity slag which contained as much as 41%Al_2O_3 in the laboratory study,ratio of low melting temperature CaO-MgO-Al_2O_3 system inclusions was remarkably increased to above 80%.In the industrial experiment,during the secondary refining,the inclusions changed in order of 'Al_2O_3→MgO-Al_2O_3→CaO-MgO-Al_2O_3'.Through the LF and RH refining,most inclusions could be transferred to lower melting temperature CaO-Al_2O_3 and CaO-MgO-Al_2O_3 system inclusions.

Microstructure and mechanical properties of high-strength low alloy steel by wire and arc additive manufacturing

A high-building multi-directional pipe joint(HBMDPJ)was fabricated by wire and arc additive manufacturing using high-strength low-alloy(HSLA)steel.The microstructure characteristics and transformation were observed and analyzed.The results show that the forming part includes four regions.The solidification zone solidifies as typical columnar crystals from a molten pool.The complete austenitizing zone forms from the solidification zone heated to a temperature greater than 1100℃,and the typical columnar crystals in this zone are difficult to observe.The partial austenitizing zone forms from the completely austenite zone heated between Ac1(austenite transition temperature)and1100℃,which is mainly equiaxed grains.After several thermal cycles,the partial austenitizing zone transforms to the tempering zone,which consistes of fully equiaxed grains.From the solidification zone to the tempering zone,the average grain size decreases from 75 to20μm.The mechanical properties of HBMDPJ satisfies the requirement for the intended application.

Stability of fiber laser-MIG hybrid welding of high strength aluminum alloy

The effect of fiber laser on MIG arc was investigated with 8 mm 7075-T6 high strength aluminum alloy as base material.The arc shape,droplet transfer form and electrical signal in the process of MIG welding and laser-MIG hybrid welding were analyzed.The stability of the hybrid welding process was evaluated by standard deviation analysis.The results show that with the increase of laser power,a large number of laser-induced plasma enters the arc column area,providing more conductive channels,which makes the heat of MIG arc more concentrated and the short circuit transition disappear.Due to the continuous effect of laser,the keyhole becomes a continuous electron emission source,and a stable cathode spot will be formed near the keyhole,which enhances the stability of MIG arc at the base current state.By using the method of standard deviation analysis,the voltage standard deviation of single MIG welding arc and laser-MIG hybrid arc within 4 seconds was calculated.The standard deviation of single MIG arc voltage was 1.05,and the standard deviation of MIG arc voltage in laser-MIG hybrid welding was 0.71–0.86,so the hybrid welding process was more stable.

The welding application of high strength steels used in engineering machinery

With the rapid development of low alloy steel strength level,more problems caused by welding are exposed day by day.Recently,the efforts have been paid to improve or enchance the low toughness of heated affected zone and welded metal which can enchance the comprehensive mechanical properties that is the core scientific problems of its safe operation by researching crack initiation and crack propragation attracted a rapidly growing interest.This article focuses on the research status and progress of welding technology and joint microstructure and properties of advanced steel materials.The influence of shielding gas on the microstructure evolution of deposited metals,the effect heat input of welded joint performance,interpass temperature and alloy elements on welded joints microstructure and M-A constituent evolution and properties are reviewed in detail.And for the heat affected zone,the grain size and microstructure as well as the shape,size,and distribution of M-A constituent,have a significant impact on the impact toughness.This paper is an attempt to review the effect of different welding process parameters on welded metal and HAZ of HSLA steels.

Numerical Simulation of Warm Forming Behavior of High Strength Aluminum Alloy 7075

Numerical analysis is critically important to understanding the complex deformation mechanics that occur during sheet forming processes.It has been widely used in simulation of sheet metal forming processes at room temperature in the automotive industry.However,material at elevated temperature behaves more differently than at room temperature and specific material parameters and models need to be developed for the simulation of warm forming.Based on the experimental investigation of material behavior of high strength aluminum alloy 7075(AA7075),constitutive equations with strain rate sensitivity at 140,180 and 220 ℃ are developed.Anisotropic yield criterion Barlat 89 is used in the simulation.Warm forming of limit dome height tests and limit drawing ratio tests of AA7075 at 140,180 and 220℃are performed.Forming limit diagrams developed from experiment at several elevated temperatures in the previous study are used to predict the failure in the simulation results.Punch force and displacement predicted from simulation are compared with the experimental data.Simulation results agree with experimental results,so the developed material model can be used to accurately predict material behavior during isothermal warm forming of the AA7075-T6 alloy.

Numerical simulation of residual stress and deformation for submerged arc welding of Q690D high strength low alloy steel thick plate

The finite element simulation software SYSWELD is used to numerically simulate the temperature field,residual stress field,and welding deformation of Q690D thick plate multi-layer and multi-pass welding under different welding heat input and groove angles.The simulation results show that as the welding heat input increases,the peak temperature during the welding process is higher,and the residual stress increases,they are all between 330–340 MPa,and the residual stress is concentrated in the area near the weld.The hole-drilling method is used to measure the actual welding residual stress,and the measured data is in good agreement with the simulated value.The type of post-welding deformation is angular deformation,and as the welding heat input increases,the maximum deformation also increases.It shows smaller residual stress and deformation when the groove angle is 40°under the same heat input.In engineering applications,under the premise of guaranteeing welding quality,smaller heat input and 40°groove angle should be used.

METAL INERT GAS WELDING OF 2519-T87 HIGH STRENGTH ALUMINUM ALLOY

20 mm thick plates of 2519-T87 high strength aluminum alloy have been welded.The effects of the compositions of filler wires,the heat input and the compositions of shielding gas on the mechanical properties and microstructure of the welded joint have been investigated.The results indicate that finer microstructure,better mechanical properties and higher value of hardness of HAZ can be obtained by using lower heat input.The use of Ar/He mixed shielding gas has several advantages over pure Ar shielding gas.With the increase of the proportion of He in the mixed shielding gas, the grain size of the weld metal as well as porosity susceptibility decreases.When the volume ratio of He to Ar reaches 7：3,the porosity and the grain size of weld metal reach the minimum,and the porosity can be further reduced by filling some CO2.

Simulation on the deformation controlling of T-joint LBW with auxiliary heat source for high strength aluminum alloy

To avoid the angular deformation of aluminum alloy T-joint weldments, a new method named welding with auxiliary heat source is proposed. The welding simulation is performed with the commercial finite element software Abaqus and FORTRAN programme encoding a special conical heat source with Gaussian volumetric distribution of flux. The influence of the local model on the temperature, residual stress, and welding deformation distributions is investigated. The findings show that angular deformation achieved through numerical computation completely consists with the experimental result which has proved the effectiveness of the finite element methods developed. Various measurements performed on small-scale welded test specimens provide a data base of experimental results that serves as a bench mark for qualification of the simulation result. Finally, the residual stress and strain states in a T-joint are predicted.

FEATURE OF SERRATED YIELDING IN HIGH STRENGTH Al-Zn-Mg-Cu ALLOY

The temperature dependence of critical strain for serrated yielding in high strength A1-Zn-Mg-Cu alloy may be divided into two temperature regions.Their temperature coefficients of critical strain will be negative and positive,respectively.

Thermal Activation Analyses of Dynamic FractureToughness of High Strength Low Alloy Steels

A formula is derived for determining the influence of temperature and loading rate on dynamic fracture toughness of a high strength low alloy steel (HQ785C) from thermal activation analysis of the experimental results of three-point bend specimens as well as introducing an Arrhenius formula. It is shown that the results obtained by the given formula are in good agreement with the experimental ones in the thermal activation region. The present method is also valuable to describe the relationship between dynamic fracture toughness and temperature and loading rate of other high strength low alloy steels.

Low temperature impact toughness of laser hybrid welded joint of high strength low alloy steel

High strength low alloy steel with 16 mm thickness was welded by using high power laser hybrid welding. Microstrueture was characterized by using optical microscopy, scanning electron microscopy （ SEM ） , transmission electron microscopy （TEM） and selected area electron diffraction （SAED）. Low temperature impact toughness was estimated by using Charpy V-notch impact samples selected from the upper part and the lower part at the same heterogeneous joint. Results show that the low temperature impact absorbed energies of weld metal are （202,180,165 J） of upper samples and （178,145,160 J） of lower samples, respectively. All of them increase compared to base metal. The embrittlement of HAZ does not occur. Weld metal primarily consists of refined carbide free bainite and a little granular bainite since laser hybrid welding owns the character of low heat input. Retained austenite constituent film ＂locates among the lath structure of bainitie ferrite. Refined bainitic ferrite lath and retained austenite constituent film provide better low temperature impact toughness compared to base metal.

Effect of Notch Location on Fatigue Life Prediction of Strength Mismatched HSLA Steel Weldments

Welding of high strength low alloy steels (HSLA) involves usage of low, even and high strength filler materials (electrodes) than the parent material depending on the application of the welded structures and the availability of the filler material. In the present investigation, the fatigue crack growth behaviour of weld metal (WM) and heat affected zone (HAZ) regions of under matched (UM), equal matched (EM) and over matched (OM) joints has been studied. The base material used in this investigation is HSLA-80 steel of weldable grade. Shielded metal arc welding (SMAW) process has been used to fabricate the butt joints. Centre cracked tension (CCT) specimen has been used to evaluate the fatigue crack growth behaviour of the welded joints. Fatigue crack growth experiments have been conducted using servo hydraulic controlled fatigue testing machine at constant amplitude loading (R=0).A method has been proposed to predict the fatigue life of HSLA steel welds using fracture mechanics approach by incorporating influences of mismatch ratio (MMR) and notch location.

High strength Al-Cu-Mg based alloy with synchronous improved tensile properties and hot-cracking resistance suitable for laser powder b e d fusion

In present work,a novel crack-free Al-Cu-Mg-Si-Ti alloy with synchronous improved tensile properties and hot-cracking resistance was proposed and successfully manufactured by laser powder bed fusion(LPBF).The microstructure evolution behaviors and the corresponding strengthening mechanisms were investigated in detail.The LPBF-processed Al-Cu-Mg-Si-Ti alloy presents a heterogeneous microstructure consisting of ultrafine equiaxed grains(UFGs)at the boundary and coarse columnar grains(CGs)at the center of the single molten pool.Pre-precipitated D022-Al 3 Ti particles were found to act as the nuclei to refine the grains at the boundary of the molten pool during solidification process,which is attributed to the low cooling rate providing the sufficient incubation time for the precipitation of D022-Al 3 Ti.There are two orientation relationships(ORs)betweenα-Al and D022-Al 3 Ti,i.e.[001]α-Al//[001]D022-Al3Ti,(200)α-Al//(200)D022-Al3Ti and[1¯1¯2]α-Al//[¯111]D022-Al3Ti,(1¯11)α-Al//(¯11¯2)D022-Al3Ti,which are two of the eight ORs predicted with the E2EM model.Refined grains in present alloy,no matter for UFGs or CG,exhibited high critical hot-cracking stress,which means a strong hot-cracking resistance.Dual-nanoprecipitation of Cu-,Mg-,and Si-rich Q’and S’phases was introduced to enhance the mechanical performance ofα-Al matrix.The as-built sample exhibits superior tensile properties,with the yield strength(YS)of 473±8 MPa,ultimate tensile strength(UTS)of 541±2 MPa and elongation(EI)of 10.9%±1.2%.

Ultrafine-grained Ti6Al7Nb-xCu alloy with ultrahigh strength and exceptional biomedical properties

Grain refinement has been found to be able to improve the strength of metals without reducing their plasticity or ductility.In this work,ultrafine-grained Ti6Al7Nb-xCu(x=0,3 wt%,6 wt%,9 wt%)alloys were fabricated based on the clinically used Ti6Al7Nb alloy via Cu alloying fabrication strategy combined with dynamic recrystallization(DRX)from martensite during hot work.Our results indicate that Cu alloying is not only effective in reducing the width of martensite laths after quenching in theβphase region but also increases the nucleation rate of DRX during the high-temperature deformation.Additionally,the Ti2Cu phase that precipitates from the matrix can pin the grain boundaries and inhibit their growth during the high-temperature deformation.The optimal Cu concentration of Ti6Al7Nb-xCu alloy is determined to be 6 wt%,and the optimal deformation temperature is determined to be 750°C.At this Cu content and deformation temperature,the grain size is only 270 nm,the tensile strength is up to 1266±10 MPa,and the elongation is 17%.Compared with the commercial Ti6Al7Nb alloy,the ultrafine-grained Ti6Al7Nb-6Cu alloy has better overall mechanical properties,good biocompatibility,and unique antibacterial properties.This work provides a theoretical basis for fabricating the new antibacterial titanium-based alloys with high strength.

Spreading Behavior and Hot Cracking Mechanism of Single Tracks in High Strength Al–Cu–Mg–Mn Alloy Fabricated by Laser Powder Bed Fusion

Laser powder bed fusion(LPBF)technology is a high-precision metal additive manufacturing(AM)technology.Due to the high specific strength of high strength aluminum alloys,high strength aluminum alloys fabricated by LPBF have broad application prospects in the field of light weighting.However,high strength aluminum alloys have high hot cracking susceptibility.In this study,an analysis of the hot cracking susceptibility as a function of processing parameters is presented for single tracks of LPBF processed(LPBFed)high strength Al–Cu–Mg–Mn alloy.The hot cracking in single tracks of LPBFed Al–Cu–Mg–Mn alloy is solidification cracking based on the experimental observations of microstructure.Combining Rosenthal simulations and spreading behavior of a single droplet,the critical scanning speed of single track with balling phenomenon was obtained.It was found that when the laser power was 200 W,the scanning speed exceeded 440.1 mm/s,the droplet will not be able to spread completely,which is consistent with the experimental result of 500 mm/s.Through the calculation and analysis of the microstructure and the existence time of the molten pool,it was pointed out that the reduction in the liquid phase caused by the high scanning speed,the shortening of the solidification time and the high stress caused by the high-temperature gradient promoted the generation of hot cracking.In summary,this work contains a practical guide to optimize processing parameters of LPBFed Al–Cu–Mg–Mn alloys,which provides a basis for fabricating thin walls and cubic samples without hot cracking.

Effect of lattice distortion on solid solution strengthening of BCC high-entropy alloys

An analytical model is established to study the influence of lattice distortion and fraction of Hf on the yield strength of the BCC TiNbTaZrHfx multi-component high entropy alloys （HEAs）. Meanwhile, the mechanism of solid solution strengthening caused by lattice distortion is also discussed in the HEA. The distorted unit cell is introduced to indicate the lattice distortion effects induced by the differences of the atomic size and shear modulus by doping other elements in Ti-based metal. The results show that the calculated values of the alloying yield strength considering the path of least resistance are obtained with regard to various grain sizes for the equiatomic TiNbTaZrHf HEA, which is well in line with the experimental results. Furthermore, it is predicted that the alloying yield strength is the largest value in the case of the same grain size for the Hf atomic fraction of 0.122. The meaningful modeling could provide a theoretical method to investigate the yield strength and alloying design of other BCC HEAs in the future.

Microstructural evolution and enhanced mechanical properties of Mg?Gd?Y?Zn?Zr alloy via centrifugal casting, ring-rolling and aging

A ring-shaped Mg?8.5 Gd?4 Y?1 Zn?0.4 Zr(wt%) alloy was manufactured via centrifugal casting and ring-rolling process. The effects of accumulative ring-rolling reduction amount on the microstructure, texture, and tensile properties of the alloy were investigated. The results indicate that the microstructure of centrifugal cast alloy consists of equiaxed grains and network-like eutectic structure present at grain boundaries. The ring-rolled alloy exhibits a characteristic bimodal microstructure composed of fine dynamic recrystallized(DRXed) grains with weak basal texture and coarse un-DRXed grains with strong basal texture, along with the presence of LPSO phase. With increasing amount of accumulative ring-rolling reduction, the coarse un-DRXed grains are refined via the formation of increasing amount of fine DRXed grains. Meanwhile, the dynamic precipitation of Mg5 RE phase occurs, generating a dispersion strengthening effect. A superior combination of strength and ductility is achieved in the ring-rolled alloy after an accumulative rolling reduction of 80%. The tensile strength of this ring-rolled alloy after peak aging is further enhanced, reaching 511 MPa, while keeping a reasonable ductility. The salient strengthening mechanisms identified include the grain boundary strengthening of fine DRXed grains, dispersion strengthening of dynamic precipitated Mg;RE phase, short fiber strengthening of LPSO lamellae/rods, and precipitation strengthening of nano-sized prismatic β precipitates and basal γ precipitates.

Study of rare earth element effect on microstructures and mechanical properties of an Al-Cu-Mg-Si cast alloy

The improvements of microstructures and properties of a high strength aluminum cast alloy were studied. The effects of rare earth elements on the microstructures and mechanical properties of the high strength cast alloy Al-Cu-Mg-Si were investigated. The result shows that the addition of rare earth elements can change the microstructures in refining the grain size of the alloy and making the needle-like and laminar eutectic Si to a granular Si. With the increase of the rare earth, the tensile strength and elongation of the alloy increase first and then fall down. The mechanical properties of the alloy will reach the highest value when the content of rare earth elements is about 0.7%.