Dissimilar material joining of 6008 aluminum alloy to H220 YD galvanized high strength steel was performed by resistance spot welding with especial electrodes that were a flat tip electrode against the steel surface a...Dissimilar material joining of 6008 aluminum alloy to H220 YD galvanized high strength steel was performed by resistance spot welding with especial electrodes that were a flat tip electrode against the steel surface and a domed tip electrode upon the aluminum alloy surface. An intermetallic compound layer composed of Fe2Al5 and FeAl3 was formed at the steel/ aluminum interface in the welded joint. The thickness of the intermetallic compound layer increased with increasing welding current and welding time, and the maximum thickness being 7. 0 μm was obtained at 25 kA and 300 ms. The weld nugget diameter and tensile shear load of the welded joint had increased tendencies first with increasing welding current ( 18 -22 kA) and welding time ( 50 - 300 ms), then changed little with further increasing welding current ( 22 - 25 kA) and welding time (300 -400 ms). The maximum tensile shear load reached 5.4 kN at 22 kA and 300 ms. The welded joint fractured through brittle intermetallic compound layer and aluminum alloy nugget.展开更多
To avoid the angular deformation of aluminum alloy T-joint weldments, a new method named welding with auxiliary heat source is proposed. The welding simulation is performed with the commercial finite element software ...To avoid the angular deformation of aluminum alloy T-joint weldments, a new method named welding with auxiliary heat source is proposed. The welding simulation is performed with the commercial finite element software Abaqus and FORTRAN programme encoding a special conical heat source with Gaussian volumetric distribution of flux. The influence of the local model on the temperature, residual stress, and welding deformation distributions is investigated. The findings show that angular deformation achieved through numerical computation completely consists with the experimental result which has proved the effectiveness of the finite element methods developed. Various measurements performed on small-scale welded test specimens provide a data base of experimental results that serves as a bench mark for qualification of the simulation result. Finally, the residual stress and strain states in a T-joint are predicted.展开更多
20 mm thick plates of 2519-T87 high strength aluminum alloy have been welded.The effects of the compositions of filler wires,the heat input and the compositions of shielding gas on the mechanical properties and micros...20 mm thick plates of 2519-T87 high strength aluminum alloy have been welded.The effects of the compositions of filler wires,the heat input and the compositions of shielding gas on the mechanical properties and microstructure of the welded joint have been investigated.The results indicate that finer microstructure,better mechanical properties and higher value of hardness of HAZ can be obtained by using lower heat input.The use of Ar/He mixed shielding gas has several advantages over pure Ar shielding gas.With the increase of the proportion of He in the mixed shielding gas, the grain size of the weld metal as well as porosity susceptibility decreases.When the volume ratio of He to Ar reaches 7:3,the porosity and the grain size of weld metal reach the minimum,and the porosity can be further reduced by filling some CO2.展开更多
Al-8.5Fe-1.3V-1.7Si alloy was prepared by spray deposition and hot extrusion. The high temperature plastic deformation behavior of the spray deposited Al-8.5Fe-1.3V-1.7Si alloy was investigated in the strain rate rang...Al-8.5Fe-1.3V-1.7Si alloy was prepared by spray deposition and hot extrusion. The high temperature plastic deformation behavior of the spray deposited Al-8.5Fe-1.3V-1.7Si alloy was investigated in the strain rate range of 2.77×10-4-2.77×10-2 s-1 and temperature range of 350-550 ℃ by Gleebe-1500 thermomechanical simulator. The mechanism of the high temperature plastic deformation of the alloys was studied by TEM associated with the analysis of Rosler-Artz physical constitutive relationship based on the model of dislocation detaching from dispersion particles. The results show that Al-Fe-V-Si alloy has low strain hardening coefficient, and even exhibits work softening. Stress exponent n and activation energy Q were calculated based on Zener-Hollomon relation and Rosler-Artz physical model respectively. The Rosler-Artz physical model can give a good prediction for the abnormal behavior of high temperature deformation of spray deposited Al-Fe-V-Si alloy, that is, n larger than 8 and Q higher than 142 kJ/mol. However, because of the highly refined microstructure, the high temperature deformation behavior of spray deposited Al-Fe-V-Si alloy deviates more or less from the law predicted by using Rosler-Artz physical model.展开更多
The effects of the pre-deformation on the microstructure, mechanical properties and corrosion resistance of Al–Cu–Mg–Ag alloys were investigated by means of hardness tests, tensile tests, intergranullar corrosion(I...The effects of the pre-deformation on the microstructure, mechanical properties and corrosion resistance of Al–Cu–Mg–Ag alloys were investigated by means of hardness tests, tensile tests, intergranullar corrosion(IGC) tests and transmission electron microscopy(TEM), respectively. The results show that with the increase of deformation amount, the aging hardening rate increases while the strength of the alloy decreases and then increases. The sample with a pre-deformation of 6% possesses the highest tensile strength due to the refinedly and homogeneously distributed precipitations. The pre-deformation aging accelerates the heterogeneous nucleation of ? and θ′ phases at dislocations, and also refines the precipitations both in the grains and along the grain boundaries. The precipitation of ? phase is restrained while that of θ′ phase is accelerated in pre-deformed Al–Cu–Mg–Ag alloy compared with the sample without pre-deformation. In addition, the width of the precipitate free zone decreases with increasing the pre-deformation amount, leading to a narrower IGC passageway. This results in an enhanced IGC resistance of Al–Cu–Mg–Ag alloy treated by pre-deformation aging.展开更多
The dissimilar material resistance spot welding of galvanized high strength steel and aluminum alloy had been conducted. The welded joint exhibited a thin reaction layer composed of Fe2Al5 and Fe4Al13 phases at steel/...The dissimilar material resistance spot welding of galvanized high strength steel and aluminum alloy had been conducted. The welded joint exhibited a thin reaction layer composed of Fe2Al5 and Fe4Al13 phases at steel/aluminum interface. The welded joint presented a tensile shear load of 3.3 kN with an aluminum alloy nugget diameter of 5.7 mm. The interfacial failure mode was observed for the tensile shear specimen and fracture occurred at reaction layer and aluminum alloy fusion zone beside the interface. The reaction layer with compounds was the main reason for reduction of the welded joint mechanical property.展开更多
In this paper, the composition, two-dimensional and three-dimensional microstructure of heat-resistant wrought aluminum alloy with strong oxidation resistance, heat resistance and easy processing are analyzed by using...In this paper, the composition, two-dimensional and three-dimensional microstructure of heat-resistant wrought aluminum alloy with strong oxidation resistance, heat resistance and easy processing are analyzed by using direct reading spectrometer, metallographic microscope and scanning electron microscope. The main alloy elements of heat-resistant forging aluminum alloy include Cu, Mg, Si, Ni and Fe. The α solid solution of each element in aluminum consists of S phase (Al<sub>2</sub>CuMg), Mg<sub>2</sub>Si phase, bright gray Al<sub>2</sub>CuNi phase and dark brown Al<sub>9</sub>FeNi phase. The distribution of each phase in the aluminum alloy is determined by the three-dimensional energy spectrum analysis of the microstructure, and the distribution of each phase in the crystal position is analyzed. The mechanism of heat resistance, easy processing type and wear resistance is obtained, which provides the theoretical basis for the development and use of heat-resistant forged aluminum alloy.展开更多
The independently designed and manufactured ultra-high-strength aluminum alloy Al-12.18 Zn-3.31 Mg-1.43 Cu-0.20 Zr-0.04 Sr was investigated via scanning electron microscopy observations, X-ray diffraction analysis, ha...The independently designed and manufactured ultra-high-strength aluminum alloy Al-12.18 Zn-3.31 Mg-1.43 Cu-0.20 Zr-0.04 Sr was investigated via scanning electron microscopy observations, X-ray diffraction analysis, hardness tests, electrical conductivity tests, tensile tests, intergranular corrosion tests, and exfoliation corrosion tests. The effect of pre-recovery on the microstructure and mechanical properties of this aluminum alloy was also studied. The results show that the pre-recovery heat treatment releases deformation energy, inhibits recrystallization, and decreases the dislocation density. Although the pre-recovery heat treatment has little effect on the hardness, electrical conductivity, and elongation of this aluminum alloy, it can dramatically improve the alloy's tensile strength(the maximum tensile strength increased from 785.0 MPa to 809.2 MPa). Moreover, the tensile properties of this aluminum alloy have a certain degree of isotropy, and the pre-recovery heat treatment does not affect this property. In addition, the rolled aluminum alloy exhibits good corrosion resistance, but the effect of the pre-recovery heat treatment on the alloy's resistance to intergranular and exfoliation corrosion is negligible.展开更多
The roller is one of the main parts of a high-pressure grinding roller, which is a type of highly efficient ore crushing equipment. Its working life is strongly affected by the materials used. In this paper, a new kin...The roller is one of the main parts of a high-pressure grinding roller, which is a type of highly efficient ore crushing equipment. Its working life is strongly affected by the materials used. In this paper, a new kind of roller material, the high-vanadium alloy steel (HVAS), was investigated. The results showed that the as-cast microstructures of the HVAS roller contained martensite, residual austenite, and alloy carbides. The HVAS sample quenched at 1,080 ℃ had a high hardness, and it had much higher compressive strength and abrasive wear resistance after tempering at 560 ℃ for 30 rain. The mechanical properties of the HVAS are more sufficient than the existing roller materials, which are feasible for larger machine design.展开更多
Al-Mg-Si alloys with high strength and good corrosion resistance are regarded as desirable materials for all-aluminum vehicles.However,the traditional trial-and-error experimental methods are insufficient to address t...Al-Mg-Si alloys with high strength and good corrosion resistance are regarded as desirable materials for all-aluminum vehicles.However,the traditional trial-and-error experimental methods are insufficient to address the trade-offbetween strength and corrosion resistance.In this work,a non-dominated sorting genetic machine-learning algorithm(NSGA-II)was employed to optimize the chemical composition,so as to simultaneously improve the strength and corrosion resistance.Three high-performance Al-Mg-Si alloys with low Mg,Si,and Cu contents were successfully developed,where the yield strength(YS),ultimate tensile strength(UTS),and the elongation(δ)reached 375-380 MPa,410-416 MPa,and 13.7%-15.2%,re-spectively.Compared with higher-Cu-content 6013 alloy,the YS and UTS of the present alloys increase by about 60 MPa,and the intergranular corrosion resistance is also significantly improved.Microstruc-ture characterization demonstrated thatβ’’and QP phases introduced a significant synergistic precipita-tion strengthening effect;the dispersoids formed by trace Mn,Cr,Fe,Zr,and Ti contributed dispersion strengthening effect;and the good pitting corrosion resistance is attributed to lower Mg and Si contents.展开更多
文摘Dissimilar material joining of 6008 aluminum alloy to H220 YD galvanized high strength steel was performed by resistance spot welding with especial electrodes that were a flat tip electrode against the steel surface and a domed tip electrode upon the aluminum alloy surface. An intermetallic compound layer composed of Fe2Al5 and FeAl3 was formed at the steel/ aluminum interface in the welded joint. The thickness of the intermetallic compound layer increased with increasing welding current and welding time, and the maximum thickness being 7. 0 μm was obtained at 25 kA and 300 ms. The weld nugget diameter and tensile shear load of the welded joint had increased tendencies first with increasing welding current ( 18 -22 kA) and welding time ( 50 - 300 ms), then changed little with further increasing welding current ( 22 - 25 kA) and welding time (300 -400 ms). The maximum tensile shear load reached 5.4 kN at 22 kA and 300 ms. The welded joint fractured through brittle intermetallic compound layer and aluminum alloy nugget.
基金This work was supported by the National Natural Science Foundation of China ( Grant No. 50305035 ).
文摘To avoid the angular deformation of aluminum alloy T-joint weldments, a new method named welding with auxiliary heat source is proposed. The welding simulation is performed with the commercial finite element software Abaqus and FORTRAN programme encoding a special conical heat source with Gaussian volumetric distribution of flux. The influence of the local model on the temperature, residual stress, and welding deformation distributions is investigated. The findings show that angular deformation achieved through numerical computation completely consists with the experimental result which has proved the effectiveness of the finite element methods developed. Various measurements performed on small-scale welded test specimens provide a data base of experimental results that serves as a bench mark for qualification of the simulation result. Finally, the residual stress and strain states in a T-joint are predicted.
基金This project is supported by National Hi-tech Research and Development Program of China(863 Program,No.2002AA305402).
文摘20 mm thick plates of 2519-T87 high strength aluminum alloy have been welded.The effects of the compositions of filler wires,the heat input and the compositions of shielding gas on the mechanical properties and microstructure of the welded joint have been investigated.The results indicate that finer microstructure,better mechanical properties and higher value of hardness of HAZ can be obtained by using lower heat input.The use of Ar/He mixed shielding gas has several advantages over pure Ar shielding gas.With the increase of the proportion of He in the mixed shielding gas, the grain size of the weld metal as well as porosity susceptibility decreases.When the volume ratio of He to Ar reaches 7:3,the porosity and the grain size of weld metal reach the minimum,and the porosity can be further reduced by filling some CO2.
文摘Al-8.5Fe-1.3V-1.7Si alloy was prepared by spray deposition and hot extrusion. The high temperature plastic deformation behavior of the spray deposited Al-8.5Fe-1.3V-1.7Si alloy was investigated in the strain rate range of 2.77×10-4-2.77×10-2 s-1 and temperature range of 350-550 ℃ by Gleebe-1500 thermomechanical simulator. The mechanism of the high temperature plastic deformation of the alloys was studied by TEM associated with the analysis of Rosler-Artz physical constitutive relationship based on the model of dislocation detaching from dispersion particles. The results show that Al-Fe-V-Si alloy has low strain hardening coefficient, and even exhibits work softening. Stress exponent n and activation energy Q were calculated based on Zener-Hollomon relation and Rosler-Artz physical model respectively. The Rosler-Artz physical model can give a good prediction for the abnormal behavior of high temperature deformation of spray deposited Al-Fe-V-Si alloy, that is, n larger than 8 and Q higher than 142 kJ/mol. However, because of the highly refined microstructure, the high temperature deformation behavior of spray deposited Al-Fe-V-Si alloy deviates more or less from the law predicted by using Rosler-Artz physical model.
基金Project(E2013402056)supported by the Natural Science Foundation of Hebei Province,ChinaProject(QN2014002)supported by the Science and Technology Research Foundation of Hebei Education Department for Young Teachers in University,ChinaProject(51601053)supported by the National Natural Science Foundation of China
文摘The effects of the pre-deformation on the microstructure, mechanical properties and corrosion resistance of Al–Cu–Mg–Ag alloys were investigated by means of hardness tests, tensile tests, intergranullar corrosion(IGC) tests and transmission electron microscopy(TEM), respectively. The results show that with the increase of deformation amount, the aging hardening rate increases while the strength of the alloy decreases and then increases. The sample with a pre-deformation of 6% possesses the highest tensile strength due to the refinedly and homogeneously distributed precipitations. The pre-deformation aging accelerates the heterogeneous nucleation of ? and θ′ phases at dislocations, and also refines the precipitations both in the grains and along the grain boundaries. The precipitation of ? phase is restrained while that of θ′ phase is accelerated in pre-deformed Al–Cu–Mg–Ag alloy compared with the sample without pre-deformation. In addition, the width of the precipitate free zone decreases with increasing the pre-deformation amount, leading to a narrower IGC passageway. This results in an enhanced IGC resistance of Al–Cu–Mg–Ag alloy treated by pre-deformation aging.
文摘The dissimilar material resistance spot welding of galvanized high strength steel and aluminum alloy had been conducted. The welded joint exhibited a thin reaction layer composed of Fe2Al5 and Fe4Al13 phases at steel/aluminum interface. The welded joint presented a tensile shear load of 3.3 kN with an aluminum alloy nugget diameter of 5.7 mm. The interfacial failure mode was observed for the tensile shear specimen and fracture occurred at reaction layer and aluminum alloy fusion zone beside the interface. The reaction layer with compounds was the main reason for reduction of the welded joint mechanical property.
文摘In this paper, the composition, two-dimensional and three-dimensional microstructure of heat-resistant wrought aluminum alloy with strong oxidation resistance, heat resistance and easy processing are analyzed by using direct reading spectrometer, metallographic microscope and scanning electron microscope. The main alloy elements of heat-resistant forging aluminum alloy include Cu, Mg, Si, Ni and Fe. The α solid solution of each element in aluminum consists of S phase (Al<sub>2</sub>CuMg), Mg<sub>2</sub>Si phase, bright gray Al<sub>2</sub>CuNi phase and dark brown Al<sub>9</sub>FeNi phase. The distribution of each phase in the aluminum alloy is determined by the three-dimensional energy spectrum analysis of the microstructure, and the distribution of each phase in the crystal position is analyzed. The mechanism of heat resistance, easy processing type and wear resistance is obtained, which provides the theoretical basis for the development and use of heat-resistant forged aluminum alloy.
基金financially supported by the Jiangsu Provincial Industrial Science and Technology Support Program (No. BE2008118)the Basic Research on Isotropic Ultra-high Strength Aluminum Matrix Composite (No. 6140922010201)
文摘The independently designed and manufactured ultra-high-strength aluminum alloy Al-12.18 Zn-3.31 Mg-1.43 Cu-0.20 Zr-0.04 Sr was investigated via scanning electron microscopy observations, X-ray diffraction analysis, hardness tests, electrical conductivity tests, tensile tests, intergranular corrosion tests, and exfoliation corrosion tests. The effect of pre-recovery on the microstructure and mechanical properties of this aluminum alloy was also studied. The results show that the pre-recovery heat treatment releases deformation energy, inhibits recrystallization, and decreases the dislocation density. Although the pre-recovery heat treatment has little effect on the hardness, electrical conductivity, and elongation of this aluminum alloy, it can dramatically improve the alloy's tensile strength(the maximum tensile strength increased from 785.0 MPa to 809.2 MPa). Moreover, the tensile properties of this aluminum alloy have a certain degree of isotropy, and the pre-recovery heat treatment does not affect this property. In addition, the rolled aluminum alloy exhibits good corrosion resistance, but the effect of the pre-recovery heat treatment on the alloy's resistance to intergranular and exfoliation corrosion is negligible.
基金supported by the National High Technology Research and Development Program (No. 2012AA03A508)Project of Science and Technology Plan of Shenyang City (No. F12-027-2-00)Project of Science and Technology Plan of Liaoning Province (No. LNSBQ4-2010921055)
文摘The roller is one of the main parts of a high-pressure grinding roller, which is a type of highly efficient ore crushing equipment. Its working life is strongly affected by the materials used. In this paper, a new kind of roller material, the high-vanadium alloy steel (HVAS), was investigated. The results showed that the as-cast microstructures of the HVAS roller contained martensite, residual austenite, and alloy carbides. The HVAS sample quenched at 1,080 ℃ had a high hardness, and it had much higher compressive strength and abrasive wear resistance after tempering at 560 ℃ for 30 rain. The mechanical properties of the HVAS are more sufficient than the existing roller materials, which are feasible for larger machine design.
基金supported by the Key Scientific and Technologi-cal Project of Foshan City(No.1920001000409).
文摘Al-Mg-Si alloys with high strength and good corrosion resistance are regarded as desirable materials for all-aluminum vehicles.However,the traditional trial-and-error experimental methods are insufficient to address the trade-offbetween strength and corrosion resistance.In this work,a non-dominated sorting genetic machine-learning algorithm(NSGA-II)was employed to optimize the chemical composition,so as to simultaneously improve the strength and corrosion resistance.Three high-performance Al-Mg-Si alloys with low Mg,Si,and Cu contents were successfully developed,where the yield strength(YS),ultimate tensile strength(UTS),and the elongation(δ)reached 375-380 MPa,410-416 MPa,and 13.7%-15.2%,re-spectively.Compared with higher-Cu-content 6013 alloy,the YS and UTS of the present alloys increase by about 60 MPa,and the intergranular corrosion resistance is also significantly improved.Microstruc-ture characterization demonstrated thatβ’’and QP phases introduced a significant synergistic precipita-tion strengthening effect;the dispersoids formed by trace Mn,Cr,Fe,Zr,and Ti contributed dispersion strengthening effect;and the good pitting corrosion resistance is attributed to lower Mg and Si contents.