Rare earth permanent magnets Sm_2(Co, Fe, Cu, Zr)_17 for high temperature applications

Sintered Sm（Coba1FexCu0.1Zr0.03）7.5 （x=0.09-0.21） permanent magnets with higher Fe content were found to have higher remanence Br and maximum energy product （BH）max at room temperature. Br and （BH）max reached maximum of 0.96 T and 176.7 kJ/m^3, respectively at room temperature when the Fe content x reached 0.21. However, the intrinsic coercivity Hci at room temperature increased gradually when the Fe content x increased from 0.09 to 0.15, but when x further increased to 0.21, Hcidecreased. Hci attained its peak value of 2276.6 kA/m with Fe content x=0.15 at room temperature. For magnets with x=0.15, Br, （BH）max and Hc1 reached 0.67 T, 81.2 kJ/m^3 and 509.4 kA/m at 500 ℃, respectively, showing good high temperature stability, which could be used in high temperature applications.

Microstructure of Surface Layer Formed at Low Temperature and High Carbon Concentration Carburizing with Rare Earth Element

A suitable carburized microstructure with fine granular dispersed carbides in hypereutectoid zone,ultra fine martensite in matrix and recrystallized austenite to be refined to the grain size of 12～14 has been obtained by a new process,which is a high carbon concentration carburizing with rare earth element at low temperature(860～880℃)in a discontinuous gas carburization furnace.There was not much difference for the microstructure in eutectic zone between this and conventional process.Forming mechanism of granular carbides has been also studied in this paper.

Effects of flaky rare earth oxide additives on the high temperature performance of nickel electrodes

Effects of flaky rare earth oxide additives including Er2O3,Tm2O3,and Yb2O3,Lu2O3 on high temperature and high rate discharge performance of nickel electrodes were investigated.The discharge efficiency at 0.2C reached 96% at 60 oC for electrodes with 1 at.% flaky rare earth oxides.The high rate discharge performance for electrodes with flaky rare earth oxides were improved significantly,for example,discharge efficiency at 5C improved from 50% to 70%.The results showed that the end charging potential of the ...

Advance in the chemical synthesis and magnetic properties of nanostructured rare-earth-based permanent magnets

Rare-earth-based permanent magnets are one of the most important magnets in both scientific and industrial fields. With the development of technology, nanostructured rarearth-based permanent magnets with high energy products are highly required. In this article, we will review the progress in chemical synthetic strategies of nanostructured rare-earth-based permanent magnets.

High Temperature Gaseous Rare-Earth Permeation of Polyoxotungstates: An New Effective Method for the Preparation of Tungsten Bronzes

New polyoxometalate α-K 12H 3[Y(BW 11O 39) 2]·25H 2O was synthesized and treated by high temperature gaseous rare earth permeation to prepare tungsten bronze K 0.475WO 3. XRD, TG-DTA, XPS, 183W-NMR,CV and AC impedance spectra were used to characterize the resulting material. The results of XPS indicate that La has permeated and diffused into the body of the sample and exists in the forms of binding with other components. The crystal structure parameters of K 0.475WO 3 were obtained by the analysis of XRD, which shows tetragonal crystal system with lattice parameters: a=12 28 nm, c=3.833 nm, V=578.48 nm -3. The conductivities calculated from the results of AC impedance spectra of the material increase with the increasing of temperature, which shows a semiconductor character.

Application of high-temperature permanent magnets Sm(Co, Fe, Cu, Zr)_Z in PPM focusing system

Rare earth permanent magnets Sm（Co, Fe, Cu, Zr）z with outstanding performance and high-temperature thermal stability were fabricated. Optimized by Fe content and process, Sm（Co0.72Fe0.15Cu0.1Zr0.03）7.5 magnet with B1〉0.75 T and Hci〉1300 kA/m at 300 ℃ can be obtained. According to the performance data of Sm（Co0.72Fe0.15Cu0.1Zr0.03）7.5, the magnetic field along central axis Bz in periodic permanent magnet （PPM） focusing system was simulated using electromagnetic field analysis software Maxwell 2D/3D. The Bz exhibited typical cosine curve along central axis, and the peak value of Bz was high enough to meet the demand of PPM focusing system at room temperature even at 200±20 ℃. Additionally, a kind of simple cooling structure for PPM focusing system was designed by setting cooling pipe between polepieces. Simulated results showed that smooth cosine curve of Bz was successfully achieved with good control of the thickness of cooling pipe.

Permanent Rare-Earth Magnets—The Need to Protect Them against Corrosion

The RE-Fe-B permanent magnets have a complex microstructure and they are susceptible to corrosion process. In this paper, the commercial nickel coatings adhesion was investigated. The microstructure of the RE-Fe-B without coating was analyzed by scanning electronic microscopy and electrochemical techniques. The interface magnet/coating was studied by scanning electron microscopy and the nickel-plated Nd-Fe-B commercial magnets were tested in a salt spray chamber. The ferromagnetic and RE-rich phases were observed. After the anodic polarization curve, a strong intergranular corrosion was observed and the RE-rich phase was preferentially attacked. The interface magnet/Ni coating presented inter-granular corrosion that can affect the nickel coating adherence. This attack had probably occurred during the electrodeposition process. Not all the samples suffered localized corrosion during the salt spray tests and the Ni triple-layer coating presented a few corrosion points. RE-Fe-B alloy magnets need to be protected with appropriate coatings to each environment to which they will be exposed and the protective coating must not be damaged.

Effect of Rare Earths on Solidification Microstructure and High Temperature Mechanical Property of Sn60-Pb40 Solder alloy

Trace rare earth elements were used in order to strengthen the Sn60 Pb40 solder alloy. The experimental results show that the high temperature tensile strength of near eutectic Sn60 Pb40 solder alloy is increased by about 70% after adding trace rare earth elements. Analysis shows that the high affinity between rare earth element and Sn leads to the variation of contact angle at the three phase junction of S/L interface during eutectic growth and further changes the Pb concentration at the S/L interface needed for coupled eutectic growth. Thus the eutectic microstructure can directly grow upon the primary Pb rich phase and the formation of coarse Sn rich halo is suppressed. Therefore homogeneous metallurgical microstructure can be obtained.

Effect of the Rare Earths on the High Temperature Properties of Deformed Leaded-Brasses

The effect of the rare earths on the high temperature properties of deformed leaded-brasses has been stu- died with the high temperature tensile test.The results show that the rare earth additives can increase elongation of alloys at high temperature,but they had little effect on the maximum flow stress.With the help of SEM. X-ray diffraction instrument,quantitative metallography analysis instrument,etc.,the effect of the rare earth elements on the mierostrueture of alloys has also been examined.

Effect of Rare Earth Elements on Low Frequency Fatigue of Hot Rolled Steel 60CrMnMo at High Temperature

The effect of rare earth(RE) on low frequency high temperature fatigue strength of hot rolled steel 60CrMnMo was investigated. The results show that by adding a certain amount of RE in steel 60CrMnMo, its serviceable life during low frequency fatigue test at high temperature can be improved.The number of cycles for fracture was increased by 18.5%～28.8%. The number of large inclusion particleswas reduced and the composition of inclusions and their shape were changed as well. The strip distances on fatigue fracture surface were decreased. It is concluded that the optimum amount of RE addtion is about 0.05 wt%～0. 10 wt%.

The Stability of Rare Earth-Iron-Nitrides Sm_2(Fe,M)_(17)N_y,Permanent Magnets

The effects of the partial substitution of element M(M=Cr,V,Mn,x=0.05;Zr,Ga,x=0.017; Si,x=0.15;Co,x=0.10)for Fe in samarium-iron-nitride Sm_2(Fe_(1-x)M_x)_(17)N_y compounds on their stabilities and Curie temperatures have been studied.It is found that Co,Ga can raise the Curie temperature of the compounds.The initial decomposition temperatures cannot be raised significantly by all the studied elements except Co.The result contradicts the formation enthalpy consideration.The final decomposition tempera- tures can be raised by all of the substitution elements.The effects of atmospheres on their decomposition be- havior were also studied.The results show that oxidation is the major reason for magnetic deterioration of the powder heated in air.Compared with nitrogen atmosphere,argon or vacuum helps to delay the decompo- sition of the compounds.

Study on Low Temperature Coefficient Rare-Earth Magnets

The rare-earth hard magnets with lower temperature coefficient, including Nd_2Fe_ 14B/Fe_3B-ferrite compound bonded magnets and Sm_ 0.8RE_ 0.2 (Co_ balFe_ 0.22Cu_ 0.06Zr_ 0.03)_ 7.4(RE=Gd, Er) sintered magnets, were studied. The result shows that the addition, that dope ferrite magnetic powder to double-phase nanocomposite Nd_2Fe_ 14B/Fe_3B magnetic powder, can make β_ jH_c to be obviously decreased. Similarly, the effect of homogeneous heating treatment on magnetic properties was studied. Doping heavy rare earth elements to the 2∶17-type SmCo magnet material powders shows that the sintered magnets obtained lower temperature coefficient, and enhanced magnets temperature stability.

Layer Structure Analysis of Low-Carbon Steel Containing Rare Earth by High-Temperature Carburizing of Liquid Cast-Iron

The layer structure of low-carbon steel containing RE by high-temperature (T>1200 ℃) carburizing of liquid cast-iron was studied and the diffusion activation energy of carbon was calculated by metallographic microscpe, chemical analysis etc. The result shows that the technology of carburizing in liquid cast-iron can expedite caburization distinctly and changes the carburizing layer structure. The carburizing rate is 60～80 times of that of the traditional technology, and there is about 43% decrease in the activation energy compared with gas-carburization. In outer structure layer, cementite is formed simultaneously both on the crystal boundary reticularly and inside the crystal grains stripedly. In inner carburizing layer, there is undissolved blocky ferrite in reticular cementite. Besides, rare earth element can expedite carburization process.

Recent progress in high temperature permanent magnetic materials

Permanent magnetic materials capable of operating at high temperature up to 500℃ have wide potential applications in fields such as aeronautics, space, and electronic cars. SmCo alloys are candidates for high temperature applications, since they have large magnetocrystalline anisotropy field （6-30 T）, high Curie temperature （720-920℃）, and large energy product （〉200 kJ.m-3） at room temperature. However, the highest service temperature of commercial 2：17 type SmCo magnets is only 300℃, and many efforts have been devoted to develop novel high temperature permanent magnets. This review focuses on the development of three kinds of SmCo based magnets： 2：17 type SmCo magnets, nanocrystalline SmCo magnets, and nanocomposite SmCo magnets. The oxidation protection, including alloying and surface modification, of high temperature permanent magnets is discussed as well.

Anisotropy of rare-earth magnets

Rare-earth intermetallics such as Nd2Fe14B and Sm-Co are widely used as high-performance permanent magnets, because they combine high magnetocrystalline anisotropy with reasonable magnetization and Curie temperature. The anisotropy is a combined effect of spin-orbit coupling and electrostatic crystal-field interactions. The main contribution comes from the rare-earth 4f electrons, which are well-screened from the crystalline environment but exhibit a strong spin-orbit coupling. In this limit, the magnetocrystalline anisotropy has a very transparent physical interpretation, the anisotropy energy essentially being equal to the energy of Hund＇s-rules 4f ion in the crystal field. The corresponding expression for the lowest-order uniaxial anisotropy constant K1 is used to discuss rare-earth substitutions, which have recently attracted renewed interest due to shifts in the rare-earth production and demand. Specific phenomena reviewed in this article are the enhancement of the anisotropy of Sm2Fe17 due to interstitial nitrogen, the use of Sm-Co magnets for high-temperature applications, and the comparison of rare-earth single-ion anisotropy with other single-ion and two-ion mechanisms.

Study on Key Techniques for Producing High Performance NdFeB Sintered Permanent Magnets

High energy products (BH) max of 365 and 310 kJ·m -3 with intrinsic coercivity iH c of 1640 kA·m -1 of NdFeB sintered magnets were produced. Some new techniques were applied, such as thin NdFeB ingot technique, narrow particle distribution on jet mill, low oxygen content control and high aligned magnetic field press. It is necessary to produce thin NdFeB ingot with fine flake crystal, narrow particle distribution, the average size of NdFeB powders less than 4.0 μm, uniform microstructure, high oriented Nd 2Fe 14B small grains, and finally high performance NdFeB sintered magnets were prepared.

Dependence of Magnetic Properties of Rapidly Quenching (Nd,Pr)_x (FeCoZr)_(94-x)B_6 Bonded Magnets on Rare Earths Content

By using sub-overquenching and annealing method which has a wide processing window, (Nd, Pr), ( Fe-CoZr)(94-x)B-6(x = 12, 10.5, 10, 9) bonded magnets were prepared and the effect of rare earths content on magnetic properties was investigated. Being spun at sub-ove.quenching speed the as-spun ribbons consist of amorphous phases mixed with fine crystallites. After crystallization under optimum annealing conditions and bonded with 3.25% (mass fraction) epoxy, the magnets obtained the optimum magnetic properties. The rare earths content directly determines the magnetic properties. With the reduction of rare earths content, B-r increases but H-ci and (BH)(max) decrease. x = 10 is the critical value for the magnetic proper-ties change. Below this value, Br increases slowly meanwhile H-ci and (BH)(max) decrease strongly because alloy contains extra fractions of soft magnetic phase which are not coupled with the hard magnetic phase.. This experimental result is consistent with the calculated results using the model of volume fraction of soft magnetic phase coupled completely suggested.

Numerical Simulation of the Demagnetization of a Permanent Magnet Retarder in High Temperature

As a auxiliary brake, Permanent Magnet Retarder （PMR） generates lots of energy and has greater temperature-rise when PMR works, so that it has a direct impact on PMR work performance and even causes demagnetization seriously. In order to analyze permanent magnet （PM） demagnetization in high-temperature in PMR, PMR mathematical model is established firstly, and the boundary conditions of finite element analysis are determined. Then the eddy current field distribution in the rotor is determined by solving eddy current demagnetization field, and PM dynamic permeance coefficient is obtained. Combined with PM demagnetization curve analysis, PMR permanent magnet demagnetization properties are analyzed. The analysis result is validated by the bench test. It shows that part of PM is demagnetized when PRM continues working for about 15 minutes, and the braking performance is declined. Finally, three PMR optimization design methods are proposed.

Research and Develop ment of Rare Earth Per manent Magnets in China

The research and development of RE magnets in China were briefly reviewed. The research achievements of RE magnets reach international level. The intermetallic nitrides with ThMn12-type structure of RFe series which possess Chinese proprietary were prepared. The output of RE magnets has ranked second in the world. The production of RE magnets will be steadily expanding with the expiration of NdFeB patent in 2003. Some related data were also presented.