A novel process was proposed for synergistic extraction and separation of valuable elements from high-alumina fly ash.A thermodynamic analysis revealed that to achieve effective carbochlorination,it is crucial to cond...A novel process was proposed for synergistic extraction and separation of valuable elements from high-alumina fly ash.A thermodynamic analysis revealed that to achieve effective carbochlorination,it is crucial to conduct carbochlorination of the fly ash within the temperature range from 700 to 1000℃.The experimental results demonstrated that under the optimal conditions,the carbochlorination efficiency for Al,Si,Ca,Ti,and Mg exceeded 81.18%,67.62%,58.87%,82.15%,and 59.53%,respectively.The XRD patterns indicated that Al and Si in the mullite phase(Al_(6)Si_(2)O_(13))were chlorinated during the carbochlorination process,resulting in the formation of mullite mesophases(Al_(4.75)Si_(1.25)O_(9.63) and Al_(1.83)Si_(1.08)O_(4.85)).After the carbochlorination process,Al was accumulated as AlCl_(3) in the condenser,while SiCl_(4) and TiCl_(4) were enriched in the exhaust gas,and CaCl_(2),MgCl_(2),and unreacted oxides remained in the residue for further recycling.展开更多
High alumina fly ash(FAHAl)is a kind of bulk solid waste unique to China,whose availability of high-value aluminum and the threat to the environment makes its high-value utilization urgent.In this work,the alumina con...High alumina fly ash(FAHAl)is a kind of bulk solid waste unique to China,whose availability of high-value aluminum and the threat to the environment makes its high-value utilization urgent.In this work,the alumina containing leaching solution obtained from Na_(2)CO_(3) roasting and HCl leaching of FAHAl was used as the mother liquor to prepare layered boehmite in situ.The preparation process with AlCl_(3) as the raw material was also compared.The formation process and mechanism of boehmite,the choice of solvent,along with the adsorption capability of Congo red were analyzed by X-ray diffraction,scanning electron microscopy,Fourier transform infrared spectroscopy,Brunauer-Emmett-Teller method and adsorption experiments.Results showed that during the preparation of layered boehmite,the precursor Al(OH)_(3) from the reaction of Al^(3+) and OH-is transformed into boehmiteγ-AlOOH.The existence of ethanol is beneficial to regulate and promote the growth of boehmite crystal effectively.When water and ethanol are mixed with a volume ratio of 2:1 and used as the solvent,the maximum specific surface area of the boehmite is obtained at 135.7 m^(2)·g^(-1),and 99.16%of Congo red can be absorbed after 10 min when AlCl3 is used as a raw material.As purified leaching solution is used as the mother liquid,the crystallinity of boehmite decreases slightly when the pH value decreases from 12.5 to 11.When pH is 11,the removal efficiency of Congo red reaches a maximum of 72.25%.This process not only achieves the extraction of aluminum and high-value utilization of FAHAl but also provides a thought to prepare layered boehmite with adsorption properties.展开更多
The microstructure and phase composition of high-alumina,chromic oxide,and AZS/Cr refractories containing 30%and 60%(by mass)Cr_(2)O_(3) after exposure to aluminaboronsilicate glasses and basalt melts depending on the...The microstructure and phase composition of high-alumina,chromic oxide,and AZS/Cr refractories containing 30%and 60%(by mass)Cr_(2)O_(3) after exposure to aluminaboronsilicate glasses and basalt melts depending on the type of melts and temperature have been studied.The mechanisms of refractory corrosion by the used melts and the factors contributing to the inhibition of corrosion development have been investigated by the method of petrographic analysis.On the basis of obtained results,the use of high-alumina,chromic oxide,and AZS/Cr refractories in the sections of glass furnace linings,experiencing the intensive impact of aluminaboronsilicate glasses and basalt melts,has been confirmed and scientifically substantiated.展开更多
In this paper, an experimental study was conducted in order to test the feasibility of sintering mullite directly from the high-alumina fly ash, without adding any extra material. The results show that the mullite con...In this paper, an experimental study was conducted in order to test the feasibility of sintering mullite directly from the high-alumina fly ash, without adding any extra material. The results show that the mullite contents in most sintered samples are over 70%. The samples sintered from the beneficiated fly ash have a higher content of mullite than those from the as-received fly ash under the same synthetic conditions. To obtain an equal amount of mullite, a higher sintering temperature is needed for the beneficiated fly ash than for the as-received fly ash. Considering the physical properties of sintered mullite, the favorable sintering temperature is 1400℃ for the as-received fly ash and 1500℃ for the beneficiated fly ash. A higher sintering temperature and a shorter holding time are profitable to sintering mullite. The orthogonal test confirmed that the dominant factor affecting mullite synthesis is sintering temperature, and that the most profitable matching conditions are 200 MPa-1500℃-3 h for the as-received fly ash and 200 MPa-1500 ℃-4 h for the beneficiated fly ash.展开更多
基金the National Natural Science Foundation of China (Nos.52304364,U1710257)the financial support of the National Key Research and Development Program of China (No.2022YFB3504502)。
文摘A novel process was proposed for synergistic extraction and separation of valuable elements from high-alumina fly ash.A thermodynamic analysis revealed that to achieve effective carbochlorination,it is crucial to conduct carbochlorination of the fly ash within the temperature range from 700 to 1000℃.The experimental results demonstrated that under the optimal conditions,the carbochlorination efficiency for Al,Si,Ca,Ti,and Mg exceeded 81.18%,67.62%,58.87%,82.15%,and 59.53%,respectively.The XRD patterns indicated that Al and Si in the mullite phase(Al_(6)Si_(2)O_(13))were chlorinated during the carbochlorination process,resulting in the formation of mullite mesophases(Al_(4.75)Si_(1.25)O_(9.63) and Al_(1.83)Si_(1.08)O_(4.85)).After the carbochlorination process,Al was accumulated as AlCl_(3) in the condenser,while SiCl_(4) and TiCl_(4) were enriched in the exhaust gas,and CaCl_(2),MgCl_(2),and unreacted oxides remained in the residue for further recycling.
基金supported by the National Natural Science Foundation of China(52174277,52204309 and 52374300).
文摘High alumina fly ash(FAHAl)is a kind of bulk solid waste unique to China,whose availability of high-value aluminum and the threat to the environment makes its high-value utilization urgent.In this work,the alumina containing leaching solution obtained from Na_(2)CO_(3) roasting and HCl leaching of FAHAl was used as the mother liquor to prepare layered boehmite in situ.The preparation process with AlCl_(3) as the raw material was also compared.The formation process and mechanism of boehmite,the choice of solvent,along with the adsorption capability of Congo red were analyzed by X-ray diffraction,scanning electron microscopy,Fourier transform infrared spectroscopy,Brunauer-Emmett-Teller method and adsorption experiments.Results showed that during the preparation of layered boehmite,the precursor Al(OH)_(3) from the reaction of Al^(3+) and OH-is transformed into boehmiteγ-AlOOH.The existence of ethanol is beneficial to regulate and promote the growth of boehmite crystal effectively.When water and ethanol are mixed with a volume ratio of 2:1 and used as the solvent,the maximum specific surface area of the boehmite is obtained at 135.7 m^(2)·g^(-1),and 99.16%of Congo red can be absorbed after 10 min when AlCl3 is used as a raw material.As purified leaching solution is used as the mother liquid,the crystallinity of boehmite decreases slightly when the pH value decreases from 12.5 to 11.When pH is 11,the removal efficiency of Congo red reaches a maximum of 72.25%.This process not only achieves the extraction of aluminum and high-value utilization of FAHAl but also provides a thought to prepare layered boehmite with adsorption properties.
文摘The microstructure and phase composition of high-alumina,chromic oxide,and AZS/Cr refractories containing 30%and 60%(by mass)Cr_(2)O_(3) after exposure to aluminaboronsilicate glasses and basalt melts depending on the type of melts and temperature have been studied.The mechanisms of refractory corrosion by the used melts and the factors contributing to the inhibition of corrosion development have been investigated by the method of petrographic analysis.On the basis of obtained results,the use of high-alumina,chromic oxide,and AZS/Cr refractories in the sections of glass furnace linings,experiencing the intensive impact of aluminaboronsilicate glasses and basalt melts,has been confirmed and scientifically substantiated.
基金This work was financed by the National Natural Science Foundation of China （Grant No. 40672103 , 40575065） the Program for New Century Excellent Talents in University of the Chinese Ministry of Education. The authors sincerely thank Professor Li Kaiqi for his constructive suggestions and useful discussions.
文摘In this paper, an experimental study was conducted in order to test the feasibility of sintering mullite directly from the high-alumina fly ash, without adding any extra material. The results show that the mullite contents in most sintered samples are over 70%. The samples sintered from the beneficiated fly ash have a higher content of mullite than those from the as-received fly ash under the same synthetic conditions. To obtain an equal amount of mullite, a higher sintering temperature is needed for the beneficiated fly ash than for the as-received fly ash. Considering the physical properties of sintered mullite, the favorable sintering temperature is 1400℃ for the as-received fly ash and 1500℃ for the beneficiated fly ash. A higher sintering temperature and a shorter holding time are profitable to sintering mullite. The orthogonal test confirmed that the dominant factor affecting mullite synthesis is sintering temperature, and that the most profitable matching conditions are 200 MPa-1500℃-3 h for the as-received fly ash and 200 MPa-1500 ℃-4 h for the beneficiated fly ash.
