Interface characteristics and wear resistance of Ni-B_(4)C plated ZTA reinforced high chromium cast iron composite

A chemical composite plating of Ni-B_(4)C was used to prepare the surface-modified zirconia toughened alumina(ZTA)ceramic particles.The ceramic preforms were prepared by the plated ZTA and sodium silicate solution binder,followed by casting infiltration to prepare the ZTA particles reinforced high chromium cast iron(HCCI)composites.The result reveals that a distinct interface layer forms at the ZTA/HCCI interface,which consists of phases of ZrB_(2),FeB,Fe_(2)B,and NaSiO_(4).The interfacial wettability between ZTA and HCCI is improved by the diffusion and reaction of Ni and B_(4)C.The wear test reveals that the Ni-B_(4)C plated ZTA particles can effectively improve the wear resistance of the ZTA/HCCI composite,and the wear rate of the composite is decreased to 11.6%of HCCI.

Effect of Cryogenic Treatment on Property of 14Cr2Mn2V High Chromium Cast Iron Subjected to Subcritical Treatment

Effect of cryogenic treatment on the microstructure, hardening behavior and abrasion resistance of 14Cr2Mn2V high chromium cast iron （HCCI） subjected to subcritical treatment was investigated. The results show that cryogenic treatment after subcritical treatment can obviously improve the hardness and abrasion resistance of HCCI because abundant retained austenite is transformed into martensite and fine secondary carbides E（Fe, Cr）23 C6 ] precipitate. The amount of martensite and precipitated secondary carbide in HCCI experiencing subcritical treatment followed by cryogenic treatment was more than that experiencing the subcritical treatment followed by air cooling. When the abrasion resistance of HCCI reaches the maximum, its microstructure contains about 15 % retained austenite. Cryogenic treatment can further reduce the austenite content but the retained austenite cannot be transformed in to martensite completely.

Effect of Hot Deformation on Formation and Growth of Thermal Fatigue Crackin Chromium Wear Resistant Cast Iron

The formation and growth of thermal fatigue crack in chromium wear resistant cast iron was investigated, and the effect of hot deformation on the crack was analyzed by means of optical microscope and scanning electron microscope and high frequency induction thermal fatigue tester. The results show that eutectic carbide is the main location and passage for initiation and extension of thermal fatigue cracks, hot deformation can improve the eutectic carbiders morphology and distribution, inhibit the generation and propagation of thermal fatigue cracks. In the experiment, the propagation rate of thermal fatigue crack reduces with the quantity of hot deformation increasing, which was analyzed in the point view of the activation energy of crack propagation.

Influence of vanadium and chromium additions on the wear resistance of a gray cast iron

A low-alloy gray cast iron containing hard carbide-forming elements, such as vanadium and chromium, was cast by sand mould casting. Its wear resistance was compared with that of an untreated gray cast iron. Three different loading conditions were tested under a con- stant speed. It was observed that this alloy could reduce the wear loss of standard gray cast iron by up to 89%, which was much greater than what was achieved in previous reports. Scanning electron microscopy （SEM） was used to determine the predominant wear mechanism of both the alloys. In a mild wear regime, the oxidative mechanism was predominant; however, in a severe wear regime, this mechanism was not predominant and the adhesive mechanism was involved. EDX analysis was conducted to evaluate the quantitative amounts of elements in the tribochemical films formed on the wear tracks.

Effects of Rare Earths and Al on Structure and Performance of High Chromium Cast Iron Containing Wolfram

Effects of RE and Al on the structure, impact toughness, hardness, and wear resistance of high chromium cast iron containing wolfram were investigated. The results show that without modification the volume fraction of austenite is high and the carbide appears to be thick lath and the grain size is relatively large; proper modification using RE combined with Al can reduce volume fraction of residual austenite in the as-cast structure obviously, refine grain size of primary austenite notably, and make the morphology of carbide changing from thick lath to thin lath, rosette, and feather-like modification can also increase hardness, wear resistance and impact toughness of cast iron.

Effect of Ti-V-Nb-Mo addition on microstructure of high chromium cast iron

The effects of trace additions of multi-alloying elements （Ti, Nb, V, Mo） on carbides precipitation and ascast microstructure of eutectic high chromium cast iron containing 2.85wt.%C and 31.0wt.%Cr were investigated from thermodynamic and kinetic considerations. The thermodynamic calculations show that Ti and Nb exist in the multi-alloying system in the forms of TiC and NbC. The formation of VC during the solidification is not feasible from the thermodynamic consideration. XRD analysis shows that the V exists in alloy compounds （VCr2C2, VCrFes）. The first precipitated high melting point particles （TIC, NbC） can act as the heterogeneous substrate of M7C3 carbides, which results in significant refinement of the M7C3 carbides. After the addition of alloying elements, C atom diffusion is hindered due to the strong affinities of the strong carbide forming elements for carbon, which decreases the growth rate of carbides. The combined roles of the increase of nucleation rate and the decrease of carbides growth rate lead to the finer microstructure.

Catalysis of Dissolved and Adsorbed Iron in Soil Suspension for Chromium(VI) Reduction by Sulfide

The kinetics of Cr（Ⅵ） reduction by sulfide in soil suspensions with various pHs, soil compositions, and Fe（Ⅱ） concentrations was examined using batch anaeroblc experimental systems at constant temperature. The results showed that the reaction rate of Cr（Ⅵ） reduction was in the order of red soil 〈 yellow-brown soil 〈 chernozem and was proportional to the concentration of HCl-extractable iron in the soils. Dissolved and adsorbed iron in soil suspensions played an important role in accelerating Cr（Ⅵ） reduction. The reaction involved in the Cr（Ⅵ） reduction by Fe（Ⅱ） to produce Fe（ⅡI）, which was reduced to Fe（Ⅱ） again by sulfide, could represent the catalytic pathway until about 70% of the initially present Cr（Ⅵ） was reduced. The catalysis occurred because the one-step reduction of Cr（Ⅵ） by sulfide was slower than the two-step process consisting of rapid Cr（Ⅵ） reduction by Fe（Ⅱ） followed by Fe（Ⅲ） reduction by sulfide. In essence, Fe（Ⅱ）/Fe（Ⅲ） species shuttle electrons from sulfide to Cr（Ⅵ）, facilitating the reaction. The effect of iron, however, could be completely blocked by adding a strong Fe（Ⅱ）-complexing ligand, 1,10-phenanthroline, to the soil suspensions. In all the experiments, initial sulfide concentration was much higher than initial Cr（Ⅵ） concentration. The plots of In e[Cr（Ⅵ）] versus reaction time were linear up to approximately 70% of Cr（Ⅵ） reduction, suggesting a first-order reaction kinetics with respect to Cr（Ⅵ）. Elemental sulfur, the product of sulfide oxidation, was found to accelerate Cr（Ⅵ） reduction at a later stage of the reaction, resulting in deviation from linearity for the In c[Cr（Ⅵ）] versus time plots.

Microstructure and wear resistance of highchromium cast iron containing niobium

In the paper, the effect of niobium addition on the microstructure, mechanical properties and wear resistance of high chromium cast iron has been studied. The results show that the microstructure of the heattreated alloys is composed of M7C3 and M23C6 types primary carbide, eutectic carbide, secondary carbide and a matrix of martensite and retained austenite. NbC particles appear both inside and on the edge of the primary carbides. The hardness of the studied alloys maintains around 66 HRC, not significantly affected by the Nb content within the selected range of 0.48%-0.74%. The impact toughness of the alloys increases with increasing niobium content. The wear resistance of the specimens presents little variation in spite of the increase of Nb content under a light load of 40 N. However, when heavier loads of 70 and 100 N are applied, the wear resistance increases with increasing Nb content.

A Study of Chromium Adsorption on Natural Goethite Biomineralized with Iron Bacteria

Goethite, especially biogenic goethite, has high specific surface area and great capacity for the adsorption of many contaminants including metal ions and organic chelates. Chromium is a redox actively toxic metal ion that exists as either Cr^Ⅲ or Cr^Ⅵ in nature, and as such it is essential to understand its behavior of adsorption on natural goethite mineralized by iron bacteria, as Gallionella and Leptothrix in water body. The adsorption of Cr^3＋ and Cr^Ⅵ on naturally biomineralized goethite is studied in this paper. The results show that both Langmuir and Freundlich adsorption isothermal models are able to accurately describe the adsorption of these two ions. Investigation of SEM/EDS, TEM/EDS indicates that the two ions do not adsorb homogeneously on goethite owing to the different microstructures of goethite, and that the microspherical goethite has a greater adsorption capacity for chromium ions than the helical one. XPS data show that redox reaction of chromium on the surface of biomineralized goethite takes place in the adsorption of both Cr^3＋ and Cr^Ⅵ. The CrvI adsorbed on biogoethite is much easier to transform into CrIII than the oxidization of Cr^Ⅲ on the bio-goethite.

SPHERICAL MICROSTRUCTURE FORMATION OF THE SEMI-SOLID HIGH CHROMIUM CAST IRON Cr20Mo2

The nondendritic semi-solid slurry preparation of high chromium cast iron Cr20Mo2 has been studied in this paper. The experiments show that the proeutectic austenitic particles are more spherical under a larger stirring power condition, even if the stirring time is shorter, while the proeutectic austenitic particles are not very much spherical under a smaller stirring power condition and some proeutectic austenitic dendrites also exist, even if the stirring time is very long. The experiments also show that when stirred for 5-6 minutes under the test condition, the semi-solid slurry with 40vol.%-50vol.% solid fraction and spherical proeutectic austenite in the size of 50-80μm can be obtained.

Use of electron microscopy on microstructure characterization of high chromium cast irons

The physical metallurgy underlying the development of cast microstructures in abrasion resistant high chromium cast irons, and their structural modification by thermal treatments is relatively complex. Structural characterisation via electron microscopy therefore has a key role to play in furthering our understanding of the phase transformations that control the microstructures and hence the service performances of these irons as wear parts. This paper shows how both scanning and especially transmission electron microscopy can provide valuable information on the nature of eutectic and secondary carbides and on the matrix structures in these irons. Particular attention is given to current characterisation research on conventionally cast 30%Cr irons that are used for applications involving corrosive wear e.g. slurry pumps and on a semi-solid cast 27%Cr iron that has a potential for applications in industry.

Effect of vibration frequency on microstructure and performance of high chromium cast iron prepared by lost foam casting

In the present research, high chromium cast irons(HCCIs) were prepared using the lost foam casting(LFC) process. To improve the wear resistance of the high chromium cast irons(HCCIs), mechanical vibration was employed during the solidification of the HCCIs. The effects of vibration frequency on the microstructure and performance of the HCCIs under as-cast, as-quenched and as-tempered conditions were investigated. The results indicated that the microstructures of the LFC-produced HCCIs were refined due to the introduction of mechanical vibration, and the hardness was improved compared to that of the alloy without vibration. However, only a slight improvement in hardness was found in spite of the increase of vibration frequency. In contrast, the impact toughness of the as-tempered HCCIs increased with an increase in the vibration frequency. In addition, the wear resistance of the HCCIs was improved as a result of the introduction of vibration and increased with an increase in the vibration frequency.

Application of Iron Nanoparticles Synthesized by Green Tea for the Removal of Hexavalent Chromium in Column Tests

Nano zero valent iron particles (nZVI) are popular the last few years because of the numerous applications in remediation of a wide range of pollutants in contaminated soils and aquifers. The nZVI particles can be 10 - 1000 times more reactive than granular or micro-scale ZVI particles due to the small particle size, large specific surface area and high reactivity. An alternative green synthesis procedure was used for the production of nano zero valent iron particles (nZVI) using green tea (GT) extract, which is characterized by its high antioxidant content. Polyphenols in green tea extract possess double role in the synthesis of nZVI, because they not only reduce ferric cations, but also protect nZVI from oxidation and agglomeration as capping agents. The objective of current study was to simulate ata laboratory scale the attachment of GT-nZVI particles on soil material and study the effectiveness of attached nanoparticles for removing hexavalent chromium (Cr(VI)) from contaminated groundwater flowing through the porous soil bed. Column tests were carried out with various flowrates in order to examine the effect of contact time between the attached on porous medium nZVI and the flow-through solution on Cr(VI) reduction. After the completion of column tests the soil material in each column was split in 5 vertical sections, which were further subjected to chemical analyses and leaching tests. According to the results of the study increasing the contact time favors the reduction and removal of Cr(VI) from the aqueous phase. The reductive precipitation of Cr can be described as a reaction that follows a pseudo-first order kinetic law, with rate constant equal to k = 0.0243 ± 0.0011 min-1. Leaching tests indicated that precipitated chromium is not soluble. In the examined soil material, the total amount of precipitated Cr was found to range between 280 and 890 mg/(kg soil), while soluble Cr was less than 1.4 mg/kg and most probably it was due to the presence of residual Cr(VI) solution in the porosity of soil.

Efficient adsorption to hexavalent chromium by iron oxalate modified D301:Characterization,performance and mechanisms

Chromium is a common harmful pollutant with high toxicity and low bearing capacity of soil and water.Excellent salinity resistance,a wide pH range,and high regeneration capacity were essential for qualified adsorbents used in removing hexavalent chromium(Cr(VI))from polluted water.Herein,iron oxalate modified weak basic resin(IO@D301)for the removal of Cr(VI)was prepared by the impregnation method.The IO@D301 was characterized by scanning electron microscope(SEM),Fourier transform infrared spectroscopy(FTIR),X-Ray diffraction(XRD)and X-ray photoelectron spectroscopy(XPS).Owing to abundant amine,carboxyl groups and iron ions existing on the surface,IO@D301 possesses high adsorption and salinity resistance capacity for Cr(VI).The maximum adsorption capacity of IO301 towards Cr(VI)reached 201.30 mg·g^(-1) at 293 K and a pH of 5.The adsorption equilibrium was well fitted by the Freundlich model,and the adsorption process was described by the pseudofirst-order kinetics model as spontaneous and exothermic.The mechanism may be identified as electrostatic attraction,coordination,and reduction,which was confirmed by FT-IR and X-ray photoelectron spectroscopy.

Removal of hexavalent chromium from aqueous solution by iron nanoparticles

Groundwater remediation by nanoparticles has received increasing interest in recent years. This report presents a thorough evaluation of hexavalent chromium removal in aqueous solutions using iron (Fe0) nanoparticles. Cr(VI) is a major pollutant of groundwater. Zero-valent iron, an important natural reductant of Cr(VI), is an option in the remediation of contami- nated sites, transforming Cr(VI) to essentially nontoxic Cr(III). At a dose of 0.4 g/L, 100% of Cr(VI) (20 mg/L) was degraded. The Cr(VI) removal efficiency decreased significantly with increasing initial pH. Different Fe0 type was compared in the same con- ditions. The reactivity was in the order starch-stabilized Fe0 nanoparticles>Fe0 nanoparticles>Fe0 powder>Fe0 filings. Electro- chemical analysis of the reaction process led to the conclusion that Cr(OH)3 should be the final product of Cr(VI). Iron nanopar- ticles are good choice for the remediation of heavy metals in groundwater.

STUDY ON THE STRUCTURE AND PROPERTIES OF HIGH CHROMIUM WHITE CAST IRON AND ITS TEMPERING STANDARD

The structure and properties of high chromium white cast iron in different treatment states were studied. Using X ray diffraction method, observing their metallograph and measuring their microhardness, the phases involved in the iron were determined. The notch toughness, macrohardness and the fractograph of the samples are compared and their performance was determined, which mainly depends on the matrix structure. Relatively good comprehensive properties can be obtained in the tempering state. Improvements have been made on the commonly used tempering standard. Tempering for a short period at low temperature can improve the materials′ service performance obviously.

Effect of surface Cr/C infiltration on microstructure,mechanical properties and wear resistance of high chromium cast iron

A new type of high chromium cast iron(HCCI)was prepared,and its microstructure,mechanical properties,and abrasion resistance were investigated systematically.Results showed that after surface carburizing and chromizing,the microstructure of HCCI mainly consists of martensite,boride(M_(2)B),and carbide(M_(7)C_(3)),accompanied with a large amount of secondary precipitations M_(23)C_(6).Moreover,the morphology and hardness of the carbide and boride in HCCI change little,while the volume fraction of carbide and boride increases from 16.23%to 23.16%.This effectively increases the surface hardness of HCCI from 64.53±0.50 HRC to 66.58±0.50 HRC,with the result that the surface of HCCI possesses a better abrasion resistance compared to the center position.Furthermore,the wear mechanism of HCCI changes from micro-plowing to micro-cutting with the increase of surface hardness.

Effect of Manganese on As-Cast Microstructure and Hardening Behavior of High Chromium White Cast Iron

The effect of manganese on the as-cast structure and hardening behavior of high chromium white cast iron subjected to sub-critical treatment was studied.The results indicate that the fraction of retained austenite and the manganese distribution in as-cast alloys are controlled by manganese content.The manganese distribution in as-cast alloys is not homogeneous.The manganese content in carbide is higher than that in matrix.Whether the secondary hardening occurs or not and the peak hardness of secondary hardening is controlled by manganese content in retained austenite in as-cast structure.Higher manganese content can cause more retained austenite.The secondary hardening occurs in sub-critical treating process if the fraction of retained austenite is high.

Effect of vanadium and chromium on the microstructural features of V–Cr–Mn–Ni spheroidal carbide cast irons

The objective of this investigation is to study the influence of vanadium（5.0wt%–10.0wt%） and chromium（0–9.0wt%） on the microstructure and hardness of Cr-V-Mn-Ni white cast irons with spheroidal vanadium carbides. The alloys＇ microstructural features are presented and discussed with regard to the distribution of phase elements. The structural constituents of the alloys are spheroidal VC, proeutectoid cementite, ledeburite eutectic, rosette-shaped carbide eutectic（based on M7C3）, pearlite, martensite, and austenite. Their combinations and area fraction（AF） ratios are reported to be influenced by the alloys＇ chemical composition. Spheroidized VC particles are found to be sites for the nucleation of carbide eutectics. Cr and V are shown to substitute each other in the VC and M7C3 carbides, respectively. Chromium alloying leads to the formation of a eutectic（γ-Fe ＋ М7С3）, preventing the appearance of proeutectoid cementite in the structure. Vanadium and chromium are revealed to increase the total carbide fraction and the amount of austenite in the matrix. Cr is observed to play a key role in controlling the metallic matrix microstructure.

Erosion-corrosion investigation of high chromium cast irons using newly designed jet type tester

A jet type erosion-corrosion tester was developed for the erosion-corrosion investigation of high-chromium cast irons. During tests the size and the shape of particles in the slurry can be maintained stable. The jet velocity and attack angle can be accurately controlled. The repeatability and ranking consistency of the test results are satisfactory. The test parameters can be adjusted in a wide range, so that the tester can simulate various practical working conditions. Electrochemical test data can be automatically collected and processed. Dynamic polarization curves can be obtained during erosion-corrosion test, which can be used to study the dynamic corrosion characteristics.Two high chromium cast irons were studied in hot concentrated alkaline slurry. The results show that the erosioncorrosion mass loss rate and dynamic corrosion rate of 295Cr26 iron is lower than that of 185Cr13 under the conditions similar to alumyte processing. The mechanism of erosion-corrosion of 295Cr26 and 185Cr13 was studied by using the tester. The interaction between erosion and corrosion was also quantitatively evaluated.