Fracture Characterization of High-Density Polyethylene Materials Using the Energetic Criterias

Impact behavior of polymers has received considerable attention in recent years,and much work based on fracture mechanic approaches has been carried out.In this paper,fracture behavior in large deformation of a high density polyethylene(HDPE)materials was investigated through experimental impact testing on single edge notched specimen(SENB)and by using theoretical and analytical fracture criteria concepts.Moreover,a review of the main fracture criteria is given in order to characterize the toughness of this polymer in the both cases(static and dynamic).The fractured specimens obtained from the Charpy impact test were characterized with respect to their fracture surfaces.Characteristic zones of the fracture surface can be assigned to different stages and mechanisms of the fracture process.Finally,for a better understanding of fracture and damage mechanisms and to provide the best estimation of fracture toughness in impact,an experimental approach based on microscopic observations(SEM)was used.

Micromechanical analysis on tensile properties prediction of discontinuous randomized zalacca fibre/high-density polyethylene composites under critical fibre length

In this research,the tensile properties'performance of compression moulded discontinuous randomized zalacca fibre/high-density polyethylene under critical fibre length was analysed by means of experimental method and micromechanical models.These investigations were used to verify the tensile properties models toward the effect of fibre length and volume fraction on the composites.The experimental results showed that the tensile properties of composites had significantly increased due to the enhancement of fibre length.On the contrary,a decline in the tensile properties was observed with the increase of volume fraction.A comparison was made between the available experimental results and the performances of Tsai-Pagano,Christensen and Cox-Krechel models in their prediction of composites elastic modulus.The results showed that the consideration of fibre's elastic anisotropy in the Cox-Krenchel model had yielded a good prediction of the composites modulus,nevertheless the models could not accurately predict the composites modulus for fibre length study.

Characterization and Comparison of Rheological Properties of Agro Fiber Filled High-Density Polyethylene Bio-Composites

The rheological behavior of composites made with high-density polyethylene (HDPE) and different agro fiber by-products such as corncob (CCF), Rice hull (RHF), Flax shives (FSF) and Walnut shell (WSF) flour of 60 - 100 mesh were studied. The experimental results were obtained from samples containing 65 vol.% agro fiber and 3 wt.% lubricant. Particle sizes distribution of the agro fibers was in the range of 0.295 mm to ?0.125 mm. SEM showed evidence of complete matrix/fiber impregnation or wetting. The melt rheological data in terms of complex viscosity (η*), storage modulus (G'), loss modulus (G"), and loss tangent (tanδ) were evaluated and compared for different samples. Due to higher probability of agglomeration formation in the samples containing 65 vol.% of agro fillers, the storage modulus, loss modulus and complex viscosity of these samples were high. The unique change in all the samples is due to the particle size distribution of the agro fibers. The storage and loss modulus increased with increasing shear rates for all the composites, except for Walnut shell composite which exhibited unusual decrease in storage modulus with increasing shear rate. Damping factor (tanδ) decreased with increasing shear rate for all the composites at 65 vol.% filler load although there were differences among the composites. Maximum torque tended to increase at the 65 vol.% agro fiber load for all composites. Corncob and Walnut shell composites gave higher torque and steady state torque values in comparison with Flax shives and Rice hull composites due to differences in particle sizes distribution of the agro fibers.

Decorative Wood Fiber/High-Density Polyethylene Composite with Canvas or Polyester Fabric

Wood-plastic composite is an environmentally friendly material,due to its use of recycled thermoplastics and plant fibers.However,its surface lacks attractive aesthetic qualities.In this paper,a method of decorating wood fiber/high-density polyethylene(WF/HDPE)without adding adhesive was explored.Canvas or polyester fabrics were selected as the surface decoration materials.The influence of hot-pressing temperature and WF/HDPE ratio on the adhesion was studied.The surface bonding strength,water resistance,and surface color were evaluated,and observation within the infrared spectrum and under scanning electron microscopy was used to analyze the bonding process.The results showed that the fabric and WF/HDPE substrate could be closely laminated together depending on the HDPE layer accumulated on the WF/HDPE surface.The molten HDPE matrix penetrates canvas more easily than polyester fabric,and the canvasveneered composite shows a greater bonding strength than does the polyester fabric-veneered composite.A higher proportion of the thermoplastic component in the substrate improved the bonding.When the hot-pressing temperature exceeded 160°C,the fabric-veneered WF/HDPE panels had greater water resistance,although the canvas fabric changed more obviously in terms of fiber shape and color,compared with the polyester fabric.For the canvas fabric,140°C–160°C was a suitable hot-pressing temperature,whereas 160°C–180°C was more suitable for polyester fabric.The proportion of the thermoplastic component in the composite should be not less than 30%to achieve adequate bonding strength.

Studies on the Effects of Bentonite (Nanoclay) on the Mechanical Properties of High-Density Polyethylene

In this work, the effect of Bentonite (Nanoclay) on the mechanical and mor-phology properties of HDPE/Nanoclay composite pipe material was investi-gated. This led to the development of a composite material with improved me-chanical properties. The HDPE/nanoclay composites were produced using an injection moulding machine at 200?C and rotor speed of 50 rpm. The compati-bilizer used in this study was Polyethylene-graft-Maleic Anhydride. Different compositions of nanoclay reinforcements were prepared and added to HDPE resin. A particle size of 425 μm was used in proportions of 0%, 5%, 10%, 15%, and 20% on weight fraction basis. All the composites samples were characterized by Zwick Roell tensile testing machine and Scanning Election Microscopy (SEM). Experimental results obtained showed improvements in the tensile strength, and modulus at the expense of elongation. The maximum tensile strength and modulus was obtained at 10% filler composition. These enhanced properties are due to the homogenous dispersion of nanoclay in HDPE matrix, which is evident from the structure that was evaluated using SEM.

High-Density Polyethylene Based on Exfoliated Graphite Nanoplatelets/Nano-Magnesium Oxide: An Investigation of Thermal Properties and Morphology

In this study, high-density polyethylene (HDPE)/exfoliated graphite nanoplatelet (xGnP) composites reinforced with a 2 wt.% concentration of nano-magnesia (n-MgO) were fabricated using an injection moulding machine. The thermal properties and morphological structures of the composites were investigated. The XRD results showed the peaks of xGnP and n-MgO, where the intensity of the xGnP peaks became stronger with adding increasing amounts of xGnP into the polymermatrix. In terms of morphology, some agglomeration of particles was observed within the matrix, and the agglomeration decreased the thermal properties of the composites. The nanocomposites showed less thermal stability than the pristine polymer. The reduction in the onset temperature compared to that of neat HDPE was attributed to less adhesion between the fillers and the matrix. In addition, the crystallinity was reduced by the addition of fillers.

EFFECT OF PAN-MILLING STRESS ON CRYSTAL STRUCTURES OF HIGH DENSITY POLYETHYLENE

A detailed study was performed on the crystal structures of pan-milled high-density polyethylene (HDPE) using differential scanning calorimetry (DSC) and X-ray diffraction. The crystallinity of HDPE first decreased slightly, followed by a gradual increase with increasing milling times. Monoclinic crystals appeared after 4 cycles of milling. With increasing times of milling, the proportion of monoclinic crystals increased significantly while the proportion of orthorhombic crystals decreased gradually. With increasing times of milling, the crystallite size of orthorhombic form decreased greatly, while the size of monoclinic crystallites kept almost constant during milling.

Effect of substrates on crystallization of high density polyethylene

The experimental observations about remarkable influence of the substrates on the isothermal crystallization rate of a high density polyethylene(HDPE) were presented.Two methods were used to characterize the crystallization rate:the change of turbidity of the HDPE specimen and the changes of the complex viscosity and storage modulus measured by a rotational rheometer,which gave consistent results showing that the isothermal crystallization rate decreased in sequence as the specimen contacted with aluminum,brass and stainless steel plates,respectively.As to the dominant influence factor,the chemical composition of the substrates can be excluded via insulating the plate by an aluminum foil.Instead,we propose the plate's ability of removing the latent heat of crystallization from the specimen.Rheological measurement is sensitive to the crystallization process.The colloid like model proposed by BOUTAHAR et al for the crystallization of HDPE gives reasonable predictions of the crystallized fraction from the measured storage modulus.

Selection of Thickness of High Density Polyethylene Film for Mulching in Paddy Rice

In water deficit area, judicious use of water is essential for increasing area under crop production with limited water supply. Film Mulching has been advocated as an effective means for conserving soil moisture in rice production. The effects of high density polyethylene (HDPE) film on increasing rice production, controlling weeds and residue amount of plastic were studied under five treatments, including 5, 10, 15 and 20 μm thickness as well as bare cultivation (CK). The results indicated that the HDPE film mulching mode had significant effects on weed control, soil temperature, soil moisture, photosynthetic rate, seedling biomass, yield and residues of plastic film. Combined with economic effect, it showed that the HDPE film of 10 μm is the best option for rice production.

Physical and Thermo-Oxidative Characterization of Asphalt Modified with High Density Polyethylene and Recycled Engine Oil

Modification of asphalt using polymers, oils and other additives has been an option to improve asphalt pavement performance and extend its lifespan. The present work aims to evaluate the influence of the addition of engine oil on the consistency and thermal properties of HDPE-modified asphalt. For this study, compositions containing asphalt, engine oil and high-density polyethylene (HDPE) were prepared, varying the concentration of engine oil by 2.5 wt%, 5 wt%, 7.5 wt% and 10 wt% and keeping the concentration of HDPE at 5 wt%. The samples were characterized by conventional tests of penetration, softening point and viscosity, aging in a Rotational Thin Film Oven (RTFO), Thermogravimetric Analysis (TGA). According to the results, the addition of HDPE to virgin asphalt causes an increase in the consistency of the virgin asphalt, which then decreases linearly as the engine oil is added into the matrix. Conventional tests showed improvements in the applicability of the asphalt in terms of resistance to cracks and permanent deformation. TGA showed a slight increase in stability for the modified asphalt samples at elevated temperatures. The RTFO showed mass gain and loss for samples with and without engine oil, respectively.

双峰乙烯/1-辛烯共聚物的制备及其性能

制备了4种结构不同的茂金属催化剂,通过将两种茂金属催化剂复合的方法制备了分子量双峰分布的乙烯/1-辛烯共聚物,利用GPC,DSC,^(13)C NMR等方法分析了分子量双峰分布对共聚物性能的影响。实验结果表明,通过将茂金属催化剂M1与M4复合或M2与M3复合可成功制备出分子量双峰分布的乙烯/1-辛烯共聚物,所得双峰分布共聚物中1-辛烯富集序列很少,较低的熔体流动速率使其加工性能良好,密度、结晶态与非晶态性质接近低共聚能力催化剂所制备共聚物,具有高拉伸强度、高断裂伸长率及良好的弹性恢复性能。

SYNTHESIS OF BIMODAL POLYETHYLENE WITH UNSYMMETRICAL α-DIIMINE NICKEL COMPLEXES: INFLUENCE OF LIGAND BACKBONE AND UNSYM-SUBSTITUTED ANILINE MOIETY

A series of unsymmetrical a-diimine nickel complexes with various backbones and substituted aniline moieties were synthesized and characterized. The crystallographic analysis of the nickel complexes confirmed the existence of meso-and rac-configuration in solid structure. Nickel complexes after activation by MAO were screened for ethylene polymerization to evaluate backbone substituent effect on synthesis of bimodal PE. Acenaphthyl nickel complex with planar backbone afforded a bimodal PE with a broad polydispersity, whereas camphyl nickel complex with rigid and bulky backbone afforded a monomodal PE with a narrow polydispersity. Steric effect of aniline moiety for acenaphthyl nickel complex was also examined, and bimodal PE with dominant high-molecular-weight fraction was obtained by modifying substituents on aniline moiety.

Thermo-mechanical,Wear and Fracture Behavior of High-density Polyethylene/Hydroxyapatite Nano Composite for Biomedical Applications:Effect of Accelerated Ageing

The objective of this work is to demonstrate how the viscoelastic, thermal, rheological, hardness, wear resistance and fracture behavior of bioinert high-density polyethylene （HDPE） can be changed by the addition of hydroxyapatite （HAP） nano particles. Also the effects of accelerated thermal ageing on the composite properties have been investigated. Different weight fractions of HAP nano particles up to 30 wt% have been incorporated in HDPE matrix by using melt blending in co-rotating intermeshing twin screw extruder. The fracture toughness results showed a remarkable decrease in proportion to the HAP content. The differential scanning calorimetry results indicated that the melting temperature and crystallinity were affected by the addition of HAP nano particles into the matrix. The complex viscosity increased as the percentage of HAP increased due to the restriction of the molecular mobility. The dynamic mechanical analysis results revealed that higher storage modulus （8.3 1011 Pa） could be obtained in the developed HDPE/HAP in 30 wt% compared to neat HDPE （5.1 1011 Pa）. Finally, the hardness and wear resistance of HDPE were improved significantly due to the addition of HAP nano particles. The changes in the HDPE and its nano composite properties due to ageing showed that the HDPE and its nano composites crystallinity increased while the fracture toughness, hardness, wear resistance, storage and loss modulus decreased.

The Influence of Ethyl Branch on Formation of Shish-Kebab Crystals in Bimodal Polyethylene under Shear at Low Temperature

Formation of shish-kebab crystals using a bimodal polyethylene system containing high molecular weight(HMW)component with different ethyl branch contents was investigated.In situ small-angle X-ray scattering(SAXS)and wide-angle X-ray diffraction(WAXD)techniques were used to monitor the formation and evolution of shish-kebab structure sheared at low temperature in simple shear mode and low rate.Only the bimodal PE with no branch formed shish-kebab crystals at the shear temperature of 129℃,and the shish length increased with the crystallization time,while bimodal PE with branch has no observable shish under the same conditions.The degree of crystallization for bimodal PE with no branch increased with time up to above 7%,while those with ethyl branch increased continually up to above 23%.Furthermore,bimodal PE's Hermans orientation factor with no branch increased to 0.60,while those with ethyl branch only increased to a value below 0.15.This study indicated that the shish-kebab crystal formed at the low temperature of 129℃is due to the stretch of entangled chains under shear for the bimodal PE with no branch.Only partly oriented lamellar crystals were formed for the bimodal PE with ethyl branch.All the results at the shear temperatures higher,closed to,and lower than the melting point,the modulation of shish crystals formation owing to different mechanisms of the coil-stretch transition and the stretched network by changing shear temperature was achieved in the bimodal PE samples.

Infusing High-density Polyethylene with Graphene-Zinc Oxide to Produce Antibacterial Nanocomposites with Improved Properties

Nanocomposites of high-density polyethylene(HDPE)modified with 0.2 phr graphene-zinc oxide(GN-ZnO)exhibited optimal mechanical properties and thermal stability.Two other nano-materials—GN and nano-ZnO—were also used to compare them with GN-ZnO.increasing the content of GN-ZnO gradually enhanced the antibacterial and barrier properties,but the addition of 0.3 phr GN-ZnO led to agglomeration that caused defects in the nanocomposites.Herein,we investigated the antibacterial and barrier properties of HDPE nanocomposites infused with different nanoparticles(GN,ZnO,GN-ZnO)of varying concentrations.HDPE and the nanoparticles were meltblended together in a Haake-Buchler Rheomixer to produce a new environment-friendly nano-material with improved physical and chemical properties.The following characterizations were conducted:tensile test,thermogravimetric analysis,morphology,differential scanning calorimetry,X-ray diffraction,antibacterial test,and oxygen and water vapor permeation test.The results showed that the crystallinity of HDPE was affected with the addition of GN-ZnO,and the nanocomposites had effective antibacterial capacity,strong mechanical properties,high thermal stability,and excellent barrier performance.This type of HDPE nanocomposites reinforced with GN-ZnO would be attractive for packaging industries.

Molecular Dynamics-Based Simulation of Polyethylene Pipe Degradation in High Temperature and High Pressure Conditions

High-density polyethylene(HDPE)pipes have gradually become the first choice for gas networks because of their excellent characteristics.As the use of pipes increases,there will unavoidably be a significant amount of waste generated when the pipes cease their operation life,which,if improperly handled,might result in major environmental contamination issues.In this study,the thermal degradation of polyethylene materials is simulated for different pressures(10,50,100,and 150 MPa)and temperatures(2300,2500,2700,and 2900 K)in the framework of Reactive Force Field(ReaxFF)molecular dynamics simulation.The main gas products,density,energy,and the mean square displacement with temperature and pressure are also calculated.The findings indicate that raising the temperature leads to an increase in the production of gas products,while changing the pressure has an impact on the direction in which the products are generated;the faster the temperature drops,the less dense the air;both temperature and pressure increase impact the system’s energy conversion or distribution mechanism,changing the system’s potential energy as well as its total energy;the rate at which molecules diffuse increases with temperature,and decreases with pressure.The results of this investigation provide a theoretical basis for the development of the pyrolytic treatment of polyethylene waste materials.

双峰PE100级管材专用树脂的结构与性能

采用差示扫描量热法分析、核磁共振碳谱、连续自成核退火热分级、高压毛细管流变、旋转流变等研究了国内外三种PE100级管材专用双峰(即相对分子质量分布呈双峰)聚乙烯(PE)的结构与性能。结果表明:三种双峰PE片晶厚度分布指数接近,易形成较厚片晶;属于假塑性流体,剪切黏度对剪切速率变化敏感;熔体强度高,抗熔垂性能好,适宜高速挤出成型,制作大口径、尺寸稳定性产品。PE100级管材专用树脂P6006熔体强度和零剪切黏度较高,推断P6006相对分子质量高,且高相对分子质量部分含量高;3490LS剪切黏度对剪切速率变化最敏感,剪切变稀明显;3490LS相对分子质量分布较宽,具有较好的加工性能。

双峰聚乙烯粉料结构形态及粉体流动性对比分析

采用差示扫描量热分析、扫描电子显微镜、比表面积分析、凝胶渗透色谱分析、正己烷提取物等方法对比分析了三种Hostalen淤浆工艺生产双峰聚乙烯粉料的结构、形态,并研究了聚乙烯粉料粉体流动性的影响因素。结果表明,三种粉料的流动性顺序依次为HDPE-1>HDPE-2>HDPE-3;进一步研究发现,HDPE-3粉料颗粒的外表面有大量毛线状聚合物聚集分布,内部微观结构更为致密,且正己烷提取物含量较高,是致使其流动性差的主要原因。

环管双峰聚乙烯工艺及其催化剂的研究进展

介绍了环管淤浆法用于生产双峰高密度聚乙烯的工艺技术特点,包括Chevron Phillips公司的MarTECH^(■)ADL工艺、INEOS公司的Innovene-S工艺和Borealis公司的Borstar工艺技术特点。根据环管淤浆法装置生产情况,总结了应用于3种工艺的钛系催化剂、铬系催化剂和茂金属催化剂的研究进展,并对我国环管淤浆工艺聚乙烯催化剂的研究和应用提出了建议。

国产BCL和SEL催化剂在高密度聚乙烯双峰产品生产中的性能评价

Innovene S高密度聚乙烯(HDPE)装置在使用进口MT钛催化剂期间,装置存在反应器轴流泵功率快速增加、生产周期短以及无法提高生产负荷等问题。通过试用国内外钛系催化剂,研究国内外钛系催化剂在高密度聚乙烯双峰产品中的应用,比较国内外钛系催化剂的活性和对反应器操作条件、产品性能的影响。试验结果表明,BCL和SEL国产催化剂的活性比进口催化剂高约60%~80%,聚合物粉料粒径分布窄,流动性更好,生产的树脂力学性能与进口催化剂相当,有利于装置更高的负荷稳定生产;使用国产催化剂可以延长袋式过滤器使用周期,轴流泵功率稳定,提高经济效益,很好地解决了进口MT钛系催化剂目前存在的问题。