The hydraulic system plays an important role in supplying power and its transition to other working parts of a coal shearer machine. In this paper, the reliability of the hydraulic system of a drum shearer was analyze...The hydraulic system plays an important role in supplying power and its transition to other working parts of a coal shearer machine. In this paper, the reliability of the hydraulic system of a drum shearer was analyzed. A case study was done in the Tabas Coal Mine in Iran for failure data collection. The results of the statistical analysis show that the time between failures （TBF） data of this system followed the 3-parameters Weibull distribution. There is about a 54% chance that the hydraulic system of the drum shearer will not fail for the first 50 h of operation. The developed model shows that the reliability of the hydraulic system reduces to a zero value after approximately 1 650 hours of operation. The failure rate of this system decreases when time increases. Therefore, corrective maintenance （run-to-t^ailure） was selected as the best maintenance strategy for it.展开更多
The reliability and maintainability of electrical system of drum shearer at Parvade. 1 Coal Mine in central Iran was analyzed. The maintenance and failure data were collected during 19 months of shearer operation. Acc...The reliability and maintainability of electrical system of drum shearer at Parvade. 1 Coal Mine in central Iran was analyzed. The maintenance and failure data were collected during 19 months of shearer operation. According to trend and serial correlation tests, the data were independent and identically distributed （iid） and therefore the statistical techniques were used for modeling. The data analysis show that the time between failures （TBF） and time to repair （TTR） data obey the lognormal and Weibull 3 parameters distribution respectively. Reliability-based preventive maintenance time intervals for electrical system of the drum shearer were calculated with regard to reliability plot. The reliability-based maintenance intervals for 90%, 80%, 70% and 50% reliability level are respectively 9.91, 17.96, 27.56 and 56.1 h. Also the calculations show that time to repair （TTR） of this system varies in range 0.17-4 h with 1.002 h as mean time to repair （MTTR）. There is a 80% chance that the electrical system of shearer of Parvade. 1 mine repair will be accomplished within 1.45 h.展开更多
To solve the problem of a low coal-loading rate being exhibited by the drum shearer on Chinese thin coal seams,systematic tests and research were performed to study the pivotal factors’influences on drum coal-loading...To solve the problem of a low coal-loading rate being exhibited by the drum shearer on Chinese thin coal seams,systematic tests and research were performed to study the pivotal factors’influences on drum coal-loading rate using a model test method.The effects of the drum hub diameter,cutting depth,vane helix angle,drum rotation speed and hauling speed on drum coal-loading rate were determined under circumstances of coal-loading with drum ejection and pushing modes,and reasons for these phenomena were analyzed.The results indicate that the influence of the drum cutting depth on the drum coal-loading rate is the most significant.The parameters of hub diameter,drum rotation speed and hauling speed can influence the drum coal-loading rate by cutting the coals’filling rate in the drum.The parameters of vane helix angle and drum rotation speed can influence drum coal-loading rates by influencing the ratio of cutting coals’tangential and axial speed in the drum.The coal-loading rate with drum ejection is clearly higher than that observed with drum pushing.Research in this study can provide support to design the drum structure and select drum operational parameters for a thin coal seam shearer.展开更多
The impact of the load on the shearer is mainly transmitted through cutting part.In this paper,in order to get the vertical steering vibration characteristics of the cutting part of the drum shearer,the working condit...The impact of the load on the shearer is mainly transmitted through cutting part.In this paper,in order to get the vertical steering vibration characteristics of the cutting part of the drum shearer,the working condition of coal mining machine is simplified.A simplified vertical steering model and the simplified vibration model of the whole cutting part of shearer are established.The vertical steering vibration process of the cutting unit is simplified into a single freedom and one forced vibration system under harmonic excitation.The dynamic response of the cutting part under sine excitation is obtained by using Matlab/Simulink for modeling and simulation.The influence of the support rigidity and damping of the high oil cylinder on the vertical steering vibration characteristics of the cutting part is analyzed.The results show that the damping of the cylinder can reduce the vibration of the system and the stability of the swing process of cutting the part is improved.展开更多
On the basis of the model experiments, a software for optimum design of the shearer drum has been developed, and the main parameters of a shearer drum also have been optimized. The combination of the techniques of opt...On the basis of the model experiments, a software for optimum design of the shearer drum has been developed, and the main parameters of a shearer drum also have been optimized. The combination of the techniques of optimization with the mod el experiment makes the designing and theoretical systems of the shearer drum more perfect.展开更多
文摘The hydraulic system plays an important role in supplying power and its transition to other working parts of a coal shearer machine. In this paper, the reliability of the hydraulic system of a drum shearer was analyzed. A case study was done in the Tabas Coal Mine in Iran for failure data collection. The results of the statistical analysis show that the time between failures （TBF） data of this system followed the 3-parameters Weibull distribution. There is about a 54% chance that the hydraulic system of the drum shearer will not fail for the first 50 h of operation. The developed model shows that the reliability of the hydraulic system reduces to a zero value after approximately 1 650 hours of operation. The failure rate of this system decreases when time increases. Therefore, corrective maintenance （run-to-t^ailure） was selected as the best maintenance strategy for it.
文摘The reliability and maintainability of electrical system of drum shearer at Parvade. 1 Coal Mine in central Iran was analyzed. The maintenance and failure data were collected during 19 months of shearer operation. According to trend and serial correlation tests, the data were independent and identically distributed （iid） and therefore the statistical techniques were used for modeling. The data analysis show that the time between failures （TBF） and time to repair （TTR） data obey the lognormal and Weibull 3 parameters distribution respectively. Reliability-based preventive maintenance time intervals for electrical system of the drum shearer were calculated with regard to reliability plot. The reliability-based maintenance intervals for 90%, 80%, 70% and 50% reliability level are respectively 9.91, 17.96, 27.56 and 56.1 h. Also the calculations show that time to repair （TTR） of this system varies in range 0.17-4 h with 1.002 h as mean time to repair （MTTR）. There is a 80% chance that the electrical system of shearer of Parvade. 1 mine repair will be accomplished within 1.45 h.
基金Project(2012AA062104)supported by the National High Technology Research and Development Program of ChinaProject(51704178)supported by the National Natural Science Foundation of China+1 种基金Project(ZR2017MEE034)supported by Natural Science Foundation of Shandong Province,ChinaProject(2018T110700)supported by China Postdoctoral Science Foundation
文摘To solve the problem of a low coal-loading rate being exhibited by the drum shearer on Chinese thin coal seams,systematic tests and research were performed to study the pivotal factors’influences on drum coal-loading rate using a model test method.The effects of the drum hub diameter,cutting depth,vane helix angle,drum rotation speed and hauling speed on drum coal-loading rate were determined under circumstances of coal-loading with drum ejection and pushing modes,and reasons for these phenomena were analyzed.The results indicate that the influence of the drum cutting depth on the drum coal-loading rate is the most significant.The parameters of hub diameter,drum rotation speed and hauling speed can influence the drum coal-loading rate by cutting the coals’filling rate in the drum.The parameters of vane helix angle and drum rotation speed can influence drum coal-loading rates by influencing the ratio of cutting coals’tangential and axial speed in the drum.The coal-loading rate with drum ejection is clearly higher than that observed with drum pushing.Research in this study can provide support to design the drum structure and select drum operational parameters for a thin coal seam shearer.
基金Project (BK20160250) supported by the Natural Science Foundation of Jiangsu Province,ChinaProject (17XLR028) supported by the Natural Science Foundation of Jiangsu Normal University,China
文摘The impact of the load on the shearer is mainly transmitted through cutting part.In this paper,in order to get the vertical steering vibration characteristics of the cutting part of the drum shearer,the working condition of coal mining machine is simplified.A simplified vertical steering model and the simplified vibration model of the whole cutting part of shearer are established.The vertical steering vibration process of the cutting unit is simplified into a single freedom and one forced vibration system under harmonic excitation.The dynamic response of the cutting part under sine excitation is obtained by using Matlab/Simulink for modeling and simulation.The influence of the support rigidity and damping of the high oil cylinder on the vertical steering vibration characteristics of the cutting part is analyzed.The results show that the damping of the cylinder can reduce the vibration of the system and the stability of the swing process of cutting the part is improved.
文摘On the basis of the model experiments, a software for optimum design of the shearer drum has been developed, and the main parameters of a shearer drum also have been optimized. The combination of the techniques of optimization with the mod el experiment makes the designing and theoretical systems of the shearer drum more perfect.
