As valuable energy in iron-and steel-making process,by-product gas is widely used in heating and technical processes in steel plant.After being used according to the technical requirements,the surplus by-product gas i...As valuable energy in iron-and steel-making process,by-product gas is widely used in heating and technical processes in steel plant.After being used according to the technical requirements,the surplus by-product gas is usually used for buffer boilers to produce steam.With the rapid development of energy conservation technology and energy consumption level,surplus gas in steel plant continues to get larger.Therefore,it is significant to organize surplus gas among buffer boilers.A dynamic programming model of that issue was established in this work,considering the ramp rate constraint of boilers and the influences of setting gasholders.Then a case study was done.It is shown that dynamic programming dispatch gets more steam generation and less specific gas consumption compared with current proportionate dispatch depending on nominal capacities of boilers.The ignored boiler ramp rate constraint was considered and its contribution to the result validity was pointed out.Finally,the significance of setting gasholders was studied.展开更多
The present work investigates the hot-corrosion behavior of carbon nanotube(CNT)-reinforced chromium oxide coatings on boiler steel in a molten salt(Na_2SO_4–60 wt%V_2O_5) environment at 700°C under cyclic condi...The present work investigates the hot-corrosion behavior of carbon nanotube(CNT)-reinforced chromium oxide coatings on boiler steel in a molten salt(Na_2SO_4–60 wt%V_2O_5) environment at 700°C under cyclic conditions. The coatings were deposited via the high-velocity oxygen fuel process. The uncoated and coated steel samples were subjected to hot corrosion in a silicon tube furnace at 700°C for 50 cycles. The kinetics of the corrosion behavior was analyzed through mass-gain measurements after each cycle. The corrosion products were analyzed by X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray analysis techniques. The results revealed that uncoated steel suffered spallation of scale because of the formation of nonprotective Fe_2O_3 scale. The coated steel samples exhibited lower mass gains with better adhesiveness of oxide scale with the steel alloy until the end of exposure. The CNT-reinforced coatings were concluded to provide better corrosion resistance in the hot-corrosion environment because of the uniform dispersion of CNTs in the coating matrix and the formation of protective chromium oxides in the scale.展开更多
In this paper, we review the evolution of 12CrlMoV steel standards at home and abroad, analyze the effects of various elements and determine their optimal contents in steel. The influence of heat treatment and microst...In this paper, we review the evolution of 12CrlMoV steel standards at home and abroad, analyze the effects of various elements and determine their optimal contents in steel. The influence of heat treatment and microstructure on the creep strength of 12CrlMoV steel is investigated. Statistical results from conventional mechanical properties, ductile-brittle transition temperature, high temperature oxidation resistance, aging, instant high temperature properties, and creep are introduced. The results show that the chemical composition and heat treatment process of 12CrlMoVG steel identified in the GB 5310 - 2008 standard is appropriate, resulting in a steel with higher creep strength and good comprehensive properties.展开更多
The effect of revolution on inhomogeneous plastic deformation of HPT processed IF steel was investigated using experimental and simulation approaches. The results indicate that the degree of inhomogeneous plastic defo...The effect of revolution on inhomogeneous plastic deformation of HPT processed IF steel was investigated using experimental and simulation approaches. The results indicate that the degree of inhomogeneous plastic deformation increases as the revolutions increase along the radial direction on the transversal plane of disks. In addition, the hardness and the microstructure distributions verify the trend that the effective strain of the HPT processed disks at the early torsion stage is gradually deformed from the edge to the center with the revolutions increases.展开更多
The inhomogeneous hardness distribution of high pressure torsion (HPT) processed IF steel disks along different directions is investigated. The results indicated that there exists inhomogeneous distribution in HPT pro...The inhomogeneous hardness distribution of high pressure torsion (HPT) processed IF steel disks along different directions is investigated. The results indicated that there exists inhomogeneous distribution in HPT processed IF steel disks, giving lower hardness in the center and higher hardness in the edge regions. However, on the axisymmetrical section testing plane of the disks’ thickness direction, there is a soft zone near the surface of disks. Further results from radius testing plane of different depths from the surface of HPT processed disks show that the inhomogeneity rules of hardness distribution on the radius direction are similar to that on the thickness direction. Compared with the initial state, different stages of HPT (compression and compression + torsion) can both remarkably increase the hardness of IF steel disks. Microstructure investigation results can give a well support to verify the rules of hardness distribution, showing hardly no change of grains in center and sever plastic deformation in edge. The inhomogeneous distribution of stress and strain with the huge friction between anvil and disks in the process of HPT play an important role of hardness and microstructure distribution.展开更多
基金Project(L2012082)supported by the Science and Technology Research Funds of Liaoning Provincial Education Department,China
文摘As valuable energy in iron-and steel-making process,by-product gas is widely used in heating and technical processes in steel plant.After being used according to the technical requirements,the surplus by-product gas is usually used for buffer boilers to produce steam.With the rapid development of energy conservation technology and energy consumption level,surplus gas in steel plant continues to get larger.Therefore,it is significant to organize surplus gas among buffer boilers.A dynamic programming model of that issue was established in this work,considering the ramp rate constraint of boilers and the influences of setting gasholders.Then a case study was done.It is shown that dynamic programming dispatch gets more steam generation and less specific gas consumption compared with current proportionate dispatch depending on nominal capacities of boilers.The ignored boiler ramp rate constraint was considered and its contribution to the result validity was pointed out.Finally,the significance of setting gasholders was studied.
文摘The present work investigates the hot-corrosion behavior of carbon nanotube(CNT)-reinforced chromium oxide coatings on boiler steel in a molten salt(Na_2SO_4–60 wt%V_2O_5) environment at 700°C under cyclic conditions. The coatings were deposited via the high-velocity oxygen fuel process. The uncoated and coated steel samples were subjected to hot corrosion in a silicon tube furnace at 700°C for 50 cycles. The kinetics of the corrosion behavior was analyzed through mass-gain measurements after each cycle. The corrosion products were analyzed by X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray analysis techniques. The results revealed that uncoated steel suffered spallation of scale because of the formation of nonprotective Fe_2O_3 scale. The coated steel samples exhibited lower mass gains with better adhesiveness of oxide scale with the steel alloy until the end of exposure. The CNT-reinforced coatings were concluded to provide better corrosion resistance in the hot-corrosion environment because of the uniform dispersion of CNTs in the coating matrix and the formation of protective chromium oxides in the scale.
文摘In this paper, we review the evolution of 12CrlMoV steel standards at home and abroad, analyze the effects of various elements and determine their optimal contents in steel. The influence of heat treatment and microstructure on the creep strength of 12CrlMoV steel is investigated. Statistical results from conventional mechanical properties, ductile-brittle transition temperature, high temperature oxidation resistance, aging, instant high temperature properties, and creep are introduced. The results show that the chemical composition and heat treatment process of 12CrlMoVG steel identified in the GB 5310 - 2008 standard is appropriate, resulting in a steel with higher creep strength and good comprehensive properties.
文摘The effect of revolution on inhomogeneous plastic deformation of HPT processed IF steel was investigated using experimental and simulation approaches. The results indicate that the degree of inhomogeneous plastic deformation increases as the revolutions increase along the radial direction on the transversal plane of disks. In addition, the hardness and the microstructure distributions verify the trend that the effective strain of the HPT processed disks at the early torsion stage is gradually deformed from the edge to the center with the revolutions increases.
文摘The inhomogeneous hardness distribution of high pressure torsion (HPT) processed IF steel disks along different directions is investigated. The results indicated that there exists inhomogeneous distribution in HPT processed IF steel disks, giving lower hardness in the center and higher hardness in the edge regions. However, on the axisymmetrical section testing plane of the disks’ thickness direction, there is a soft zone near the surface of disks. Further results from radius testing plane of different depths from the surface of HPT processed disks show that the inhomogeneity rules of hardness distribution on the radius direction are similar to that on the thickness direction. Compared with the initial state, different stages of HPT (compression and compression + torsion) can both remarkably increase the hardness of IF steel disks. Microstructure investigation results can give a well support to verify the rules of hardness distribution, showing hardly no change of grains in center and sever plastic deformation in edge. The inhomogeneous distribution of stress and strain with the huge friction between anvil and disks in the process of HPT play an important role of hardness and microstructure distribution.