In this paper,a numerical simulation model of the flow field in a gearbox with an oil volume adjusting device is established for the first time to study its influence on the lubrication characteristics of a high-speed...In this paper,a numerical simulation model of the flow field in a gearbox with an oil volume adjusting device is established for the first time to study its influence on the lubrication characteristics of a high-speed electric multiple unit(EMU)gearbox.The moving particle semi-implicit(MPS)method is used to numerically simulate the internal flow field of the gearbox of the high-speed EMU under working conditions.The effects of the velocity of the high-speed EMU,the immersion depth,and the oil sump temperature on the power loss of the gears and the lubricant quantity of each bearing are studied and provide an effective tool for the quantitative evaluation of the lubrication characteristics of the gearbox.The lubrication characteristics of the gearbox under different working conditions are studied when the oil volume adjusting device is closed and opened.The results show that the oil volume adjusting device mainly changes the amount of lubricant stirred by the output gear by changing the flow rate of lubricant from the cavity pinion(Cavity P)to the cavity gear(Cavity G),and thus affects the power loss of gears and the lubricant quantity of each bearing.展开更多
由于动车组车轮受加工装配及工况载荷等不确定因素的影响,车轮退化过程复杂,存在显著的个体差异及多个性能退化特征量,且多个退化特征量间相互耦合,仅考虑单个性能特征量难以全面反映其退化过程。因此,以轮缘和轮径作为车轮退化特征量,...由于动车组车轮受加工装配及工况载荷等不确定因素的影响,车轮退化过程复杂,存在显著的个体差异及多个性能退化特征量,且多个退化特征量间相互耦合,仅考虑单个性能特征量难以全面反映其退化过程。因此,以轮缘和轮径作为车轮退化特征量,通过随机化尺度参数表征车轮个体差异,采用Gamma过程和Copula函数建立二元相关退化模型,并根据赤池信息准则(Akaike Information Criterion, AIC)筛选Copula函数,得到可靠度解析式。基于某型动车组车轮实测磨耗数据,对车轮进行可靠性分析,同时通过车辆动力学模型进行仿真验证。结果显示:考虑二元相关时的可靠性结果比仅考虑一元退化更贴近车辆实际运行情况;根据动力学仿真结果体现了考虑个体差异的必要性,表明所提模型能够更准确地表征车轮退化过程,可为可靠性分析以及维修决策优化提供理论支撑。展开更多
为解决当前动车组高级修工艺管理存在的问题,基于高级修部件物料清单(BOM,Bill of Materials)和工艺BOM的构建逻辑,以及工艺基础数据标准化、参数化、结构化的实际需要,融合工艺BOM与工艺流程的映射方法,采用SpringBoot+VUE前后端分离...为解决当前动车组高级修工艺管理存在的问题,基于高级修部件物料清单(BOM,Bill of Materials)和工艺BOM的构建逻辑,以及工艺基础数据标准化、参数化、结构化的实际需要,融合工艺BOM与工艺流程的映射方法,采用SpringBoot+VUE前后端分离的开发架构,设计了高级修工艺数字化管理系统。该系统实现了高级修工艺编制规范的统一和编制流程的优化,可自动生成工艺流程图和甘特图,并将准确的规格数据传输到制造执行系统(MES),已在中国铁路上海局集团有限公司上海动车段转向架车间开展应用,满足工艺数字化管理和辅助数字化生产的需要。展开更多
With the improvement of the running speed of China’s high-speed trains,the demands for running status monitoring and security assurance of High-speed Electric Multiple Units(EMU)have increased significantly.However,t...With the improvement of the running speed of China’s high-speed trains,the demands for running status monitoring and security assurance of High-speed Electric Multiple Units(EMU)have increased significantly.However,the current safety monitoring systems are independent,which is not conducive to the comprehensive monitoring and information sharing of the whole vehicle.The temperature monitoring of running gear is insensitive to early failures.How to develop a train operation safety monitoring system with strong engineering implementation and high integration is a key problem to be solved.For the monitoring of running stationarity,frame stability and running gear health of China’s high-speed trains,an integrated safety monitoring system framework is designed,and the logic and algorithm for the diagnosis of stationarity,stability and health states of rotating parts are constructed.Monitoring software which fused the temperature,high and low frequency vibration data is developed,and the design and installation of the vibration temperature composite sensors are completed.The research results have realized the integration and comprehensive processing of multiple monitoring systems,completed the improvement from single component and vehicle-level safety monitoring to multi-system,train-level and interactive monitoring.In the process of real vehicle application,the developed monitoring system acquires the vehicle operation status data accurately and in real time.The constructed diagnosis algorithm and logic evaluates the vehicle operation status accurately and in a timely manner,and avoids the progression from fault to accident.The research results show that the integrated safety monitoring system can provide technical support for train operation safety.展开更多
基金Supported by National Natural Science Foundation of China （61164013, U1334211, 51174091）, the Key Program of China Ministry of Railway （2011Z002-D）, and Natural Science Foundation of Jiangxi Province （20122BAB201021）
基金supported by the Natural Science Foundation of Sichuan Province,China(Nos.2022NSFSC0034 and 2022NSFSC1901)the National Railway Group Science and Technology Program(No.N2021J028)+1 种基金the Independent Research and Development Projects of State Key Laboratory of Heavy Duty AC Drive Electric Locomotive Systems Integration(No.R111720H01385)the Independent Research and Development Projects of State Key Laboratory of Traction Power(No.2022TPL-T02),China。
文摘In this paper,a numerical simulation model of the flow field in a gearbox with an oil volume adjusting device is established for the first time to study its influence on the lubrication characteristics of a high-speed electric multiple unit(EMU)gearbox.The moving particle semi-implicit(MPS)method is used to numerically simulate the internal flow field of the gearbox of the high-speed EMU under working conditions.The effects of the velocity of the high-speed EMU,the immersion depth,and the oil sump temperature on the power loss of the gears and the lubricant quantity of each bearing are studied and provide an effective tool for the quantitative evaluation of the lubrication characteristics of the gearbox.The lubrication characteristics of the gearbox under different working conditions are studied when the oil volume adjusting device is closed and opened.The results show that the oil volume adjusting device mainly changes the amount of lubricant stirred by the output gear by changing the flow rate of lubricant from the cavity pinion(Cavity P)to the cavity gear(Cavity G),and thus affects the power loss of gears and the lubricant quantity of each bearing.
文摘由于动车组车轮受加工装配及工况载荷等不确定因素的影响,车轮退化过程复杂,存在显著的个体差异及多个性能退化特征量,且多个退化特征量间相互耦合,仅考虑单个性能特征量难以全面反映其退化过程。因此,以轮缘和轮径作为车轮退化特征量,通过随机化尺度参数表征车轮个体差异,采用Gamma过程和Copula函数建立二元相关退化模型,并根据赤池信息准则(Akaike Information Criterion, AIC)筛选Copula函数,得到可靠度解析式。基于某型动车组车轮实测磨耗数据,对车轮进行可靠性分析,同时通过车辆动力学模型进行仿真验证。结果显示:考虑二元相关时的可靠性结果比仅考虑一元退化更贴近车辆实际运行情况;根据动力学仿真结果体现了考虑个体差异的必要性,表明所提模型能够更准确地表征车轮退化过程,可为可靠性分析以及维修决策优化提供理论支撑。
文摘为解决当前动车组高级修工艺管理存在的问题,基于高级修部件物料清单(BOM,Bill of Materials)和工艺BOM的构建逻辑,以及工艺基础数据标准化、参数化、结构化的实际需要,融合工艺BOM与工艺流程的映射方法,采用SpringBoot+VUE前后端分离的开发架构,设计了高级修工艺数字化管理系统。该系统实现了高级修工艺编制规范的统一和编制流程的优化,可自动生成工艺流程图和甘特图,并将准确的规格数据传输到制造执行系统(MES),已在中国铁路上海局集团有限公司上海动车段转向架车间开展应用,满足工艺数字化管理和辅助数字化生产的需要。
基金supported by the Major Special Projects in Chang-sha City(Grant No.kh2103015)the Natural Science Foundation of Hunan Province China(Grant No.2021JJ40765)+1 种基金Joint Funds of the National Natural Science Foundation of China(Grant No.U2268205)the Young Elite Scientists Sponsorship Program by CAST(Grant No.2020QNRC001).
文摘With the improvement of the running speed of China’s high-speed trains,the demands for running status monitoring and security assurance of High-speed Electric Multiple Units(EMU)have increased significantly.However,the current safety monitoring systems are independent,which is not conducive to the comprehensive monitoring and information sharing of the whole vehicle.The temperature monitoring of running gear is insensitive to early failures.How to develop a train operation safety monitoring system with strong engineering implementation and high integration is a key problem to be solved.For the monitoring of running stationarity,frame stability and running gear health of China’s high-speed trains,an integrated safety monitoring system framework is designed,and the logic and algorithm for the diagnosis of stationarity,stability and health states of rotating parts are constructed.Monitoring software which fused the temperature,high and low frequency vibration data is developed,and the design and installation of the vibration temperature composite sensors are completed.The research results have realized the integration and comprehensive processing of multiple monitoring systems,completed the improvement from single component and vehicle-level safety monitoring to multi-system,train-level and interactive monitoring.In the process of real vehicle application,the developed monitoring system acquires the vehicle operation status data accurately and in real time.The constructed diagnosis algorithm and logic evaluates the vehicle operation status accurately and in a timely manner,and avoids the progression from fault to accident.The research results show that the integrated safety monitoring system can provide technical support for train operation safety.
