China’s High-speed steel cutting tools hold a considerable share in the global market. However, the overproduction of low-end HSS tools causes serious resource waste and low efficiency, which has become one of the ma...China’s High-speed steel cutting tools hold a considerable share in the global market. However, the overproduction of low-end HSS tools causes serious resource waste and low efficiency, which has become one of the major problems in the tool industry in China. So a new Surface Modification technology is developed, which can make the low-end HSS tools into the high-end ones. On the analysis of the mechanism of cryogenic and quenching-polish-quenching(QPQ), the cryogenic and QPQ compound treatment are studied by using ?8 HSS(M2) drills. The nitriding layer and the base of the drill bit are Studied and analyzed, and the mechanism of compound treatment is discussed by the technological parameters adjustment and the combination test of cryogenic, nitrogen, tempering procedures, and several analysis methods such as the optics metallographic microscope, the scanning electronic microscope (SEM), X-ray diffraction and micro hardness. The cutting test is done on the drills by cryogenic treatment, QPQ treatment and cryogenic and QPQ compound treatment separately. The results indicates that the cutting life of HSS (M2) drill can be increased dramatically by cryogenic and QPQ compound treatment.展开更多
By combination of DC reactive magnetron sputter i ng with multiple arcplating, the alternating C 3 N 4 /TiN compo und film is deposited onto HSS. The core level binding energy and the contents o f carbon and n...By combination of DC reactive magnetron sputter i ng with multiple arcplating, the alternating C 3 N 4 /TiN compo und film is deposited onto HSS. The core level binding energy and the contents o f carbon and nitrogen are characterized by X\|ray photoelectron spectrum. X\|ray diffraction(XRD) shows that compound thin film contains hard crystalline phases of α \|C 3 N 4 and β \|C 3 N 4 . The Knoop microhardne ss in the load range of 50.5\|54.1 GPa is measured. According to acoustic emissi on scratch test, the critical load values for the coatings on HSS substrates are in the range of 40\|80 N. The metal coated with C 3 N 4 /TiN compound f ilms has a great improvement in the resistance against corrosion. Many tests sho w that such a coating has a very high wearability. Compared with the uncoated an d TiN coated tools, the C 3 N 4 /TiN coated tools have a much longer cut ting life.展开更多
基金supported by the fund of Sichuan Provincial Key Laboratory of Special Material and Preparative Technique of China (Xihua University)
文摘China’s High-speed steel cutting tools hold a considerable share in the global market. However, the overproduction of low-end HSS tools causes serious resource waste and low efficiency, which has become one of the major problems in the tool industry in China. So a new Surface Modification technology is developed, which can make the low-end HSS tools into the high-end ones. On the analysis of the mechanism of cryogenic and quenching-polish-quenching(QPQ), the cryogenic and QPQ compound treatment are studied by using ?8 HSS(M2) drills. The nitriding layer and the base of the drill bit are Studied and analyzed, and the mechanism of compound treatment is discussed by the technological parameters adjustment and the combination test of cryogenic, nitrogen, tempering procedures, and several analysis methods such as the optics metallographic microscope, the scanning electronic microscope (SEM), X-ray diffraction and micro hardness. The cutting test is done on the drills by cryogenic treatment, QPQ treatment and cryogenic and QPQ compound treatment separately. The results indicates that the cutting life of HSS (M2) drill can be increased dramatically by cryogenic and QPQ compound treatment.
文摘By combination of DC reactive magnetron sputter i ng with multiple arcplating, the alternating C 3 N 4 /TiN compo und film is deposited onto HSS. The core level binding energy and the contents o f carbon and nitrogen are characterized by X\|ray photoelectron spectrum. X\|ray diffraction(XRD) shows that compound thin film contains hard crystalline phases of α \|C 3 N 4 and β \|C 3 N 4 . The Knoop microhardne ss in the load range of 50.5\|54.1 GPa is measured. According to acoustic emissi on scratch test, the critical load values for the coatings on HSS substrates are in the range of 40\|80 N. The metal coated with C 3 N 4 /TiN compound f ilms has a great improvement in the resistance against corrosion. Many tests sho w that such a coating has a very high wearability. Compared with the uncoated an d TiN coated tools, the C 3 N 4 /TiN coated tools have a much longer cut ting life.