CUTTING TEMPERATURE MEASUREMENT IN HIGH-SPEED END MILLING

A computer aided measurement system is used to measure the cutting temperature directly in high-speed machining by natural thermocouples and standard thermocouples. In this system the tool/workpiece interface temperature is measured by the tool/workpiece natural thermocouple, while the temperature distribution on the workpiece surface and that of interior are measured by some standard thermocouples prearranged at proper positions. The system can be used to measure cutting temperature in the machining with the rotary cutting tools, such as vertical drill and end milling cutter. It is practically used for the research on high-speed milling with hardened steel.

Deep learning-assisted common temperature measurement based on visible light imaging

Real-time,contact-free temperature monitoring of low to medium range(30℃-150℃)has been extensively used in industry and agriculture,which is usually realized by costly infrared temperature detection methods.This paper proposes an alternative approach of extracting temperature information in real time from the visible light images of the monitoring target using a convolutional neural network(CNN).A mean-square error of<1.119℃was reached in the temperature measurements of low to medium range using the CNN and the visible light images.Imaging angle and imaging distance do not affect the temperature detection using visible optical images by the CNN.Moreover,the CNN has a certain illuminance generalization ability capable of detection temperature information from the images which were collected under different illuminance and were not used for training.Compared to the conventional machine learning algorithms mentioned in the recent literatures,this real-time,contact-free temperature measurement approach that does not require any further image processing operations facilitates temperature monitoring applications in the industrial and civil fields.

Design of weak current measurement system and research on temperature impact

A dedicated weak current measurement system was designed to measure the weak currents generated by the neutron ionization chamber.This system incorporates a second-order low-pass filter circuit and the Kalman filtering algorithm to effectively filter out noise and minimize interference in the measurement results.Testing conducted under normal temperature conditions has demonstrated the system's high precision performance.However,it was observed that temperature variations can affect the measurement performance.Data were collected across temperatures ranging from -20 to 70℃,and a temperature correction model was established through linear regression fitting to address this issue.The feasibility of the temperature correction model was confirmed at temperatures of -5 and 40℃,where relative errors remained below 0.1% after applying the temperature correction.The research indicates that the designed measurement system exhibits excellent temperature adaptability and high precision,making it particularly suitable for measuring weak currents.

Skin temperature measurement method

To improve the accuracy of skin temperature measurements in thermal comfort research,a new measurement method based on a new thermometer is proposed.A platinum film resistance（Pt1000）sensor of the thermometer is welded on a printed circuit board to eliminate the heat loss from the leads and avoid the influence of the surrounding thermal environment.In order to determine the suitable thickness of the board,a steady heat conduction model is established.The simulation results reveal that when the thickness of the board is 0.2 mm,the influence of the surrounding air can be effectively prevented and the skin temperature does not obviously increase.The experimental results of verification show that the maximum measurement error of the skin temperature measured by the thermometer is 0.24 ℃,and the average measurement error of the skin temperature is 0.04 ℃.The proposed method provides an effective and reliable option for the skin temperature measurement in thermal comfort research.

The influences of canopy temperature measuring on the derived crop water stress index

Crop water stress index(CWSI)is widely used for efficient irrigation management.Precise canopy temperature(T_(c))measurement is necessary to derive a reliable CWSI.The objective of this research was to investigate the influences of atmospheric conditions,settled height,view angle of infrared thermography,and investigating time of temperature measuring on the performance of the CWSI.Three irrigation treatments were used to create different soil water conditions during the 2020-2021 and 2021-2022 winter wheat-growing seasons.The CWSI was calculated using the CWSI-E(an empirical approach)and CWSI-T(a theoretical approach)based on the T_(c).Weather conditions were recorded continuously throughout the experimental period.The results showed that atmospheric conditions influenced the estimation of the CWSI;when the vapor pressure deficit(VPD)was>2000 Pa,the estimated CWSI was related to soil water conditions.The height of the installed infrared thermograph influenced the T_(c)values,and the differences among the T_(c)values measured at height of 3,5,and 10 m was smaller in the afternoon than in the morning.However,the lens of the thermometer facing south recorded a higher T_(c)than those facing east or north,especially at a low height,indicating that the direction of the thermometer had a significant influence on T_(c).There was a large variation in CWSI derived at different times of the day,and the midday measurements(12:00-15:00)were the most reliable for estimating CWSI.Negative linear relationships were found between the transpiration rate and CWSI-E(R^(2)of 0.3646-0.5725)and CWSI-T(R^(2)of 0.5407-0.7213).The relations between fraction of available soil water(FASW)with CWSI-T was higher than that with CWSI-E,indicating CWSI-T was more accurate for predicting crop water status.In addition,The R^(2)between CWSI-T and FASW at 14:00 was higher than that at other times,indicating that 14:00 was the optimal time for using the CWSI for crop water status monitoring.Relative higher yield of winter wheat was obtained with average seasonal values of CWSI-E and CWSI-T around 0.23 and 0.25-0.26,respectively.The CWSI-E values were more easily influenced by meteorological factors and the timing of the measurements,and using the theoretical approach to derive the CWSI was recommended for precise irrigation water management.

Measured dynamic load distribution within the in situ axlebox bearing of high-speed trains under polygonal wheel–rail excitation

The dynamic load distribution within in-service axlebox bearings of high-speed trains is crucial for the fatigue reliability assessment and forward design of axlebox bearings. This paper presents an in situ measurement of the dynamic load distribution in the four rows of two axlebox bearings on a bogie wheelset of a high-speed train under polygonal wheel–rail excitation. The measurement employed an improved strain-based method to measure the dynamic radial load distribution of roller bearings. The four rows of two axlebox bearings on a wheelset exhibited different ranges of loaded zones and different means of distributed loads. Besides, the mean value and standard deviation of measured roller–raceway contact loads showed non-monotonic variations with the frequency of wheel–rail excitation. The fatigue life of the four bearing rows under polygonal wheel–rail excitation was quantitatively predicted by compiling the measured roller–raceway contact load spectra of the most loaded position and considering the load spectra as input.

Data-driven methods for predicting the representative temperature of bridge cable based on limited measured data

Cable-stayed bridges have been widely used in high-speed railway infrastructure.The accurate determination of cable’s representative temperatures is vital during the intricate processes of design,construction,and maintenance of cable-stayed bridges.However,the representative temperatures of stayed cables are not specified in the existing design codes.To address this issue,this study investigates the distribution of the cable temperature and determinates its representative temperature.First,an experimental investigation,spanning over a period of one year,was carried out near the bridge site to obtain the temperature data.According to the statistical analysis of the measured data,it reveals that the temperature distribution is generally uniform along the cable cross-section without significant temperature gradient.Then,based on the limited data,the Monte Carlo,the gradient boosted regression trees(GBRT),and univariate linear regression(ULR)methods are employed to predict the cable’s representative temperature throughout the service life.These methods effectively overcome the limitations of insufficient monitoring data and accurately predict the representative temperature of the cables.However,each method has its own advantages and limitations in terms of applicability and accuracy.A comprehensive evaluation of the performance of these methods is conducted,and practical recommendations are provided for their application.The proposed methods and representative temperatures provide a good basis for the operation and maintenance of in-service long-span cable-stayed bridges.

Measurements of non-equilibrium and equilibrium temperature behind a strong shock wave in simulated martian atmosphere

Non-equilibrium radiation measurements behind strong shock wave for simulated Martian atmosphere are presented in this paper. The shock wave is established in a hydrogen oxygen combustion driven shock tube. Time- resolved spectra of the Av = 0 sequence of the B^2∑^＋ → X^2∑^＋ electronic transition of CN have been observed through optical emission spectroscopy （OES）. A new method, which is based on fitting high resolution spectrum for rotational and vibrational temperatures measurement, is proposed to diag- nose temperature distribution behind the shock wave. It is estimated that the current scheme has the maximum deviation less than 8% （lσ） for vibrational temperature measurement through detailed analysis of the influence of the uncertainties of spectroscopic constants and spectral resolution. Radiation structure of the shock layer, including induction, relaxation and equilibrium process, and corresponding rotational and vibrational temperatures are obtained through time gating OES diagnostics with sub-microsecond temporal resolution. The present extensive results will strongly benefit the reaction rate estimation and computational fluid dynamics （CFD） code validation in high enthalpy Mars reentry chemistry.

Temperature and light tolerance of representative brown,green and red algae in tumble culture revealed by chlorophyll fluorescence measurements

Laminaria japonica, Undaria pinnatifida, Ulva lactuca, Grateloupia turuturu and Palmaria palmata are suitable species that fit the requirements of a seaweed-animal integrated aquaculture system in terms of their viable biomass, rapid growth and promising nutrient uptake rates. In this investigation, the responses of the optimal chlorophyll fluorescence yield of the five algal species in tumble culture were assessed at a temperature range of 10 - 30℃. The results revealed that Ulva lactuca was the most resistant species to high temperature, withstanding 30℃ for 4 h without apparent decline in the optimal chlorophyll fluorescence yield . While the arctic alga Palmaria palmata was the most vulnerable one, showing significant decline in the optimal chlorophyll fluorescence yield at 25℃ for 2 h. The cold-water species Laminaria japonica, however, demonstrated strong ability to cope with higher temperature （24 -26℃ ） for shorter time （within 24 h） without significant decline in the optimal chlorophyll fluorescence yield . Grateloupia turuturu showed a general decrease in the optimal chlorophyll fluorescence yield with the rising temperature from 23 to 30℃ , similar to the temperate kelp Undaria pinnatifida. Changes of chlorophyll fluorescence yields of these algae were characterized differently indicating the existence of species-unique strategy to cope with high light. Measurements of the optimal chlorophyll fluorescence yield after short exposure to direct solar irradiance revealed how long these exposures could be without significant photoinhibition or with promising recovery in photosynthetic activities. Seasonal pattern of alternation of algal species in tank culture in the Northern Hemisphere at the latitude of 36°N was proposed according to these basic measurements.

Simultaneous measurement of strain and temperature: graphical representation

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HOTCAP:a new software package for high-speed oscilloscopebased three-dimensional bunch charge and position measurement

A software package to be used in high-speed oscilloscope-basedthree-dimensionalbunch-by-bunch charge and position measurement is presented.The software package takes the pick-up electrode signal waveform recorded by the high-speed oscilloscope as input,and it calculates and outputs the bunch-by-bunch charge and position.In addition to enabling a three-dimensional observation of the motion of each passing bunch on all beam position monitor pick-up electrodes,it offers many additional features such as injection analysis,bunch response function reconstruction,and turn-by-turn beam analysis.The software package has an easy-to-understand graphical user interface and convenient interactive operation,which has been verified on the Windows 10 system.

Analysis of the Temperature Characteristics of High-speed Train Bearings Based on a Dynamics Model and Thermal Network Method

High-speed trains often use temperature sensors to monitor the motion state of bearings.However,the temperature of bearings can be affected by factors such as weather and faults.Therefore,it is necessary to analyze in detail the relationship between the bearing temperature and influencing factors.In this study,a dynamics model of the axle box bearing of high-speed trains is established.The model can obtain the contact force between the rollers and raceway and its change law when the bearing contains outer-ring,inner-ring,and rolling-element faults.Based on the model,a thermal network method is introduced to study the temperature field distribution of the axle box bearings of high-speed trains.In this model,the heat generation,conduction,and dispersion of the isothermal nodes can be solved.The results show that the temperature of the contact point between the outer-ring raceway and rolling-elements is the highest.The relationships between the node temperature and the speed,fault type,and fault size are analyzed,finding that the higher the speed,the higher the node temperature.Under different fault types,the node temperature first increases and then decreases as the fault size increases.The effectiveness of the model is demonstrated using the actual temperature data of a high-speed train.This study proposes a thermal network model that can predict the temperature of each component of the bearings on a high-speed train under various speed and fault conditions.

Investigation on the plastic work-heat conversion coefficient of 7075-T651 aluminum alloy during an impact process based on infrared temperature measurement technology

The plastic work-heat conversion coefficient is one key parameter for studying the work-heat conversion under dynamic deformation of materials. To explore this coefficient of 7075-T651 aluminum alloy under dynamic compression, dynamic compression experiments using the Hopkinson bar under four groups of strain rates were conducted, and the temperature signals were measured by constructing a transient infrared temperature measurement system. According to stress versus strain data as well as the corresponding temperature data obtained through the experiments, the influences of the strain and the strain rate on the coefficient of plastic work converted to heat were analyzed.The experimental results show that the coefficient of plastic work converted to heat of 7075-T651 aluminum alloy is not a constant at the range of 0.85–1 and is closely related to the strain and the strain rate. The change of internal structure of material under high strain rate reduces its energy storage capacity, and makes almost all plastic work convert into heat.

Numerical calculation on solar temperature field of a cable-stayed bridge with U-shaped section on high-speed railway

Based on transient temperature field theory of heat conduction, the solar temperature field calculation model of U-shape sectioned high-speed railway cable-stayed bridge under actions of concrete beams and ballast was established. Using parametric programming language, finite element calculation modules considering climate conditions, bridge site, structure dimension and material thermophysical properties were compiled. Six standard day cycles with the strongest yearly radiation among the bridge sites were selected for sectional solar temperature field calculation and temperature distributions under different temperature-sensitive parameters were compared. The results show that under the influence of sunshine, U-shape section of the beam shows obvious nonlinear distribution characteristics and the maximum cross-section temperature difference is more than 21℃; the ballast significantly reduces sunshine temperature difference of the beam and temperature peak of the bottom margin lags with the increase of ballast thickness; the maximum cross-section vertical temperature gradient appears in summer while large transverse temperature difference appears in winter.

High-speed railway channel measurements and characterizations: a review

Wireless communication for high-speed railways （HSRs） that provides reliable and high data rate communi- cation between the train and trackside networks is a challenging task. It is estimated that the wireless communication traffic could be as high as 65 Mbps per high-speed train. The development of such HSR communications systems and standards requires, in turn, accurate models for the HSR propagation channel. This article provides an overview of ex- isting HSR channel measurement campaigns in recent years. Particularly, some important measurement and modeling results in various HSR scenarios, such as viaduct and U-shaped groove （USG）, are briefly described and analyzed. In addition, we review a novel channel sounding method, which can highly improve the measurement efficiency in HSR environment.

Comparisons of the temperature and humidity profiles of reanalysis products with shipboard GPS sounding measurements obtained during the 2018 Eastern Indian Ocean Open Cruise

It is important to be able to characterize the thermal conditions over the equatorial Indian Ocean for both weather forecasting and climate prediction. This study compared the equatorial eastern Indian Ocean (EEIO) temperature and relative humidity profiles from three reanalysis products (JRA-55, MERRA2, and FGOALS-f2) with shipboard global positioning system (GPS) sounding measurements obtained during the Eastern Indian Ocean Open Cruise in spring 2018. The FGOALS-f2 reanalysis product is based on the initialization module of a sub-seasonal to seasonal prediction system with a nudging-based data assimilation method. The results indicated that:(1) both JRA-55 and MERRA2 were reliable in characterizing the temperature profile from 850 to 600 hPa, with a maximum deviation of about <0.5℃. Both datasets showed a large negative deviation below 825 hPa, with a maximum bias of about 2℃ at 1000 hPa and 1.5℃ at 900 hPa, respectively.(2) JRA-55 showed good performance in characterizing the relative humidity profile above 850 hPa, with a maximum deviation of < 8%, while it showed much wetter conditions below 850 hPa. MERRA2 overestimated the relative humidity in the middle to lower troposphere, with a maximum deviation of about 15% at 925 hPa.(3) The FGOALS-f2 reanalysis product more accurately reproduced the temperature profile in the marine atmospheric boundary layer over the EEIO than that in JRA-55 and MERRA2, but showed much wetter conditions than the GPS sounding observations, with a maximum deviation of up to 20% at 600 hPa. Future applications of GPS sounding datasets are discussed.

Spatial resolved temperature measurement based on absorption spectroscopy using a single tunable diode laser

A novel method based on wavelength-multiplexed line-of-sight absorption and profile fitting for nonuniform flow field measurement is reported. A wavelength scanning combing laser temperature and current modulation WMS scheme is used to implement the wavelength-multi- plexed-profile fitting method. Second harmonic （2f） signal of eight H20 transitions features near 7,170 cm^-1 are measured in one period using a single tunable diode laser. Spatial resolved temperature distribution upon a CH4/air premixed flat flame burner is obtained. The result validates the feasibility of strategy for non-uniform flow field diagnostics by means of WMS-2f TDLAS.

Computation and measurement for distributions of temperature and soot volume fraction in diffusion flames

A combined computational and experimental investigation to examine temperature and soot volume fraction in coflow ethylene-air diffusion flames was presented.A numerical simulation was conducted by using a relatively detailed gas-phase chemistry and complex thermal and transport properties coupled with a semi-empirical two-equation soot model.Thermal radiation was calculated using the discrete ordinates method.An image processing technique and a decoupled reconstruction method were used to simultaneously measure the distributions of temperature and soot volume fraction.The results show that the maximum error for temperature does not exceed 10% between the prediction and the measurement.And the maximum error is 6.9% for soot volume fraction between prediction and measurement.Additional simulations were performed to explore the effects of global equivalence ratio on diffusion flames and the soot formation.The results display that the soot formation increases with decreasing the coflow air velocity.And the soot formation in each case appears in the annular region,where the temperature ranges from about 1 000 K to 2 000 K and the profile becomes taller and wider when the coflow air is decreased.

Evaluating the contribution of satellite measurements to the reconstruction of three-dimensional ocean temperature fields in combination with Argo profiles

Assimilation systems absorb both satellite measurements and Argo observations.This assimilation is essential to diagnose and evaluate the contribution from each type of data to the reconstructed analysis,allowing for better configuration of assimilation parameters.To achieve this,two comparative reconstruction schemes were designed under the optimal interpolation framework.Using a static scheme,an in situ-only field of ocean temperature was derived by correcting climatology with only Argo profiles.Through a dynamic scheme,a synthetic field was first derived from only satellite sea surface height and sea surface temperature measurements through vertical projection,and then a combined field was reconstructed by correcting the synthetic field with in situ profiles.For both schemes,a diagnostic iterative method was performed to optimize the background and observation error covariance statics.The root mean square difference(RMSD)of the in situ-only field,synthetic field and combined field were analyzed toward assimilated observations and independent observations,respectively.The rationale behind the distribution of RMSD was discussed using the following diagnostics:(1)The synthetic field has a smaller RMSD within the global mixed layer and extratropical deep waters,as in the Northwest Pacific Ocean;this is controlled by the explained variance of the vertical surface-underwater regression that reflects the ocean upper mixing and interior baroclinicity.(2)The in situ-only field has a smaller RMSD in the tropical upper layer and at midlatitudes;this is determined by the actual noise-to-signal ratio of ocean temperature.(3)The satellite observations make a more significant contribution to the analysis toward independent observations in the extratropics;this is determined by both the geographical feature of the synthetic field RMSD(smaller at depth in the extratropics)and that of the covariance correlation scales(smaller in the extratropics).

Research on synchronous measurement technique of temperature and deformation fields using multispectral camera with bilateral telecentric lens

The hot-section parts easily occur the creep-fatigued interaction under the condition of mechanicalthermal coupled load during the period of service, which may lead to the damage of the parts, and therefore, the measurement and characterization of thermal-deformed fields of the parts are important to understand its damage process. Aiming at relevant demand, the bilateral telecentric-multispectral imaging system was established, the research of synchronous measurement technique of the temperature and deformation fields was developed. On the one hand, the measurement technology for surface temperature of the object was developed using the two-color images captured by the multispectral camera with bilateral telecentric lens and combined with colorimetric method. On the other hand, the 2 D-DIC measurement technique of the multispectral camera was developed by conducting digital image correlation analysis using the blue light images before and after deformation, which can measure the high temperature deformation field of the object(the blue light images were filtered by multispectral camera).Results showed that the bilateral telecentric lens is used to replace the ordinary optical lens for imaging,which can effectively eliminate the distortion of the multispectral imaging system. Since the temperature measurement process of this measurement system is little affected by the emissivity of the object, therefore, it has excellent robustness. The thermal expansion coefficients of the nickel alloys are evaluated at the temperature ranges of 700–1000℃, indicating this system can achieve the synchronous and precise measurement of the temperature and deformation fields of the object.