The centralized processing of high-sulfur and high-acidity crude has contributed to improvement of the overall economic benefits of the oil refining enterprise, but has also resulted in crude emulsification, severe co...The centralized processing of high-sulfur and high-acidity crude has contributed to improvement of the overall economic benefits of the oil refining enterprise, but has also resulted in crude emulsification, severe corrosion of process units and environmental protection issues. The long-cycle, safe and smooth operation of process units were guaranteed after selection of optimal processing routes and adoption of a series of technical measures.展开更多
In order to solve the problems related with processing low-quality Liaohe highly sour crude, the Liaohe Petrochemical Company has explored the possibility in optimizing the processing of highly sour crude by adopting ...In order to solve the problems related with processing low-quality Liaohe highly sour crude, the Liaohe Petrochemical Company has explored the possibility in optimizing the processing of highly sour crude by adopting different process schemes depending upon the properties of the highly sour crude. The Liaohe naphthenic-base crude oil with low freezing point is earmarked for manufacture of naphthenic lube oils and heavy traffic paving asphalt, while the extra-heavy Liaohe crude with high acid number is routed directly to delayed coking unit coupled with corresponding corrosion preventing measures, resulting in tackling the problem of equipment corrosion arising from refining of Liaohe highly sour crude to obtain light distillates from Liaohe heavy crude through a short process scheme.展开更多
A technology of ultrasonic-electric united desalting and dewatering of crude oil is studied. The ultrasonic setup is designed to form a standing-wave field, which is more efficient for agglomeration of water particles...A technology of ultrasonic-electric united desalting and dewatering of crude oil is studied. The ultrasonic setup is designed to form a standing-wave field, which is more efficient for agglomeration of water particles. The desalting and dewatering results of the ultrasonic-electric united process are compared with those of the electric process. For high salt-contenting crude oil （40-70 mg·L ^-1）, the salt content is still above 10.0 mg·L^-1 after crude oil has been treated by two-stage electric desalting process in refinery, which cannot meet the need of refinery. Ultrasonic-electric united process is a novel technology for treating the high salt-contenting oil. On the optimal operating conditions of the ultrasonic-electric united process, the salt content of crude oil can be reduced from 67 5 mg·L^-1 to 3.97 mg·L ^-1 by one-stage ultrasonic-electric united process, and the water content falls below 0.3% （by volume）. The results show that the ultrasonic-electric united process is more effective than the electric process in high salt-contenting oil desalting. This technology should be useful in the refinery process.展开更多
Many specifications of paving asphalts are closely related to their colloidal stability, which is, however, determined by their exact chemical compositions. The Yumen vacuum residue (YVR), the bottoms of a paraffinic...Many specifications of paving asphalts are closely related to their colloidal stability, which is, however, determined by their exact chemical compositions. The Yumen vacuum residue (YVR), the bottoms of a paraffinic crude oil is unfit for the production of highway paving asphalts directly, Neither are the de-oiled asphalts of the YVR. In this research a blending method and an optimal process of solvent de-asphalts are adopted to investigate the feasibility of formulating highway-paving asphalts from YVR. Results show that highway paving asphalts are formulated by blending solvent de-oiled asphalts with one or more of the materials including YVR, decanted oil from FCC process, and furfural extracts from lubricating base stocks. Further investigations indicate that adding oil decanted from FCC process to the solvent de-asphalting process can increase the de-asphalted oil production, improve the de-oiled asphalts quality, and thus optimize the refinery processes. The methodology of this research can be extended even to refineries processing non-paraffinic crude oils.展开更多
The integration of refinery and petrochemical units(IRPUs)has become an inevitable choice for the sustainable development of petrochemical industry.The utilization efficiency of petroleum resources could be improved o...The integration of refinery and petrochemical units(IRPUs)has become an inevitable choice for the sustainable development of petrochemical industry.The utilization efficiency of petroleum resources could be improved obviously through IRPUs.However,integrating economic and environmental impacts into the model of IRPUs is still a grand challenge.Herein,a model called TEA-GHG-OPWM(Techno-Economic Analysis and GreenHouse Gases Oriented Plant-Wide Model)has been established on Aspen HYSYSTM platform to calculate the energy consumption,the technoeconomic performance,and the GHG emissions for two different kinds of schemes,viz,:VRHCU(Vacuum Residue Hydrocracking Unit)and VRDS-RFCC(Vacuum Residue Desulfurization and Residue Fluid Catalytic Cracking).Furthermore,a novel processing pathway named VGOHDT-HTMP-DC(Vacuum Gas Oil Hydrotreating,Hydrogenation and TMP coupling process and Delayed Coking)has also been developed to find methods to improve the economic performance based on a ten-million-CNY output value(TMYOV)and a reduced GHG emissions.Our results demonstrate that VRHCRU could consume more energy and emit more GHG(877.11 t of CO2 eq·TMYOV^-1·h^-1)than VRDS-RFCC(817.03 t of CO2 eq·TMYOV^-1·h^-1)and VGOHDT-HTMP-DC(721.96 t of CO2 eq·TMYOV^-1·h^-1),while obtaining a higher mass yield of petrochemicals.The VGOHDT-HTMP-DC process exhibits the lowest feedstock consumption,hydrogen consumption,energy consumption,and GHG emissions,indicating that VGOHDT-HTMP-DC has both well economic and environmentally friendly performance.展开更多
文摘The centralized processing of high-sulfur and high-acidity crude has contributed to improvement of the overall economic benefits of the oil refining enterprise, but has also resulted in crude emulsification, severe corrosion of process units and environmental protection issues. The long-cycle, safe and smooth operation of process units were guaranteed after selection of optimal processing routes and adoption of a series of technical measures.
文摘In order to solve the problems related with processing low-quality Liaohe highly sour crude, the Liaohe Petrochemical Company has explored the possibility in optimizing the processing of highly sour crude by adopting different process schemes depending upon the properties of the highly sour crude. The Liaohe naphthenic-base crude oil with low freezing point is earmarked for manufacture of naphthenic lube oils and heavy traffic paving asphalt, while the extra-heavy Liaohe crude with high acid number is routed directly to delayed coking unit coupled with corresponding corrosion preventing measures, resulting in tackling the problem of equipment corrosion arising from refining of Liaohe highly sour crude to obtain light distillates from Liaohe heavy crude through a short process scheme.
文摘A technology of ultrasonic-electric united desalting and dewatering of crude oil is studied. The ultrasonic setup is designed to form a standing-wave field, which is more efficient for agglomeration of water particles. The desalting and dewatering results of the ultrasonic-electric united process are compared with those of the electric process. For high salt-contenting crude oil （40-70 mg·L ^-1）, the salt content is still above 10.0 mg·L^-1 after crude oil has been treated by two-stage electric desalting process in refinery, which cannot meet the need of refinery. Ultrasonic-electric united process is a novel technology for treating the high salt-contenting oil. On the optimal operating conditions of the ultrasonic-electric united process, the salt content of crude oil can be reduced from 67 5 mg·L^-1 to 3.97 mg·L ^-1 by one-stage ultrasonic-electric united process, and the water content falls below 0.3% （by volume）. The results show that the ultrasonic-electric united process is more effective than the electric process in high salt-contenting oil desalting. This technology should be useful in the refinery process.
文摘Many specifications of paving asphalts are closely related to their colloidal stability, which is, however, determined by their exact chemical compositions. The Yumen vacuum residue (YVR), the bottoms of a paraffinic crude oil is unfit for the production of highway paving asphalts directly, Neither are the de-oiled asphalts of the YVR. In this research a blending method and an optimal process of solvent de-asphalts are adopted to investigate the feasibility of formulating highway-paving asphalts from YVR. Results show that highway paving asphalts are formulated by blending solvent de-oiled asphalts with one or more of the materials including YVR, decanted oil from FCC process, and furfural extracts from lubricating base stocks. Further investigations indicate that adding oil decanted from FCC process to the solvent de-asphalting process can increase the de-asphalted oil production, improve the de-oiled asphalts quality, and thus optimize the refinery processes. The methodology of this research can be extended even to refineries processing non-paraffinic crude oils.
基金The research was supported by the National Natural Science Foundation of China(21978325 and 21776312)the Fundamental Research Funds for the Central Universities(20CX06073A,20CX06095A,and 20CX06096A).
文摘The integration of refinery and petrochemical units(IRPUs)has become an inevitable choice for the sustainable development of petrochemical industry.The utilization efficiency of petroleum resources could be improved obviously through IRPUs.However,integrating economic and environmental impacts into the model of IRPUs is still a grand challenge.Herein,a model called TEA-GHG-OPWM(Techno-Economic Analysis and GreenHouse Gases Oriented Plant-Wide Model)has been established on Aspen HYSYSTM platform to calculate the energy consumption,the technoeconomic performance,and the GHG emissions for two different kinds of schemes,viz,:VRHCU(Vacuum Residue Hydrocracking Unit)and VRDS-RFCC(Vacuum Residue Desulfurization and Residue Fluid Catalytic Cracking).Furthermore,a novel processing pathway named VGOHDT-HTMP-DC(Vacuum Gas Oil Hydrotreating,Hydrogenation and TMP coupling process and Delayed Coking)has also been developed to find methods to improve the economic performance based on a ten-million-CNY output value(TMYOV)and a reduced GHG emissions.Our results demonstrate that VRHCRU could consume more energy and emit more GHG(877.11 t of CO2 eq·TMYOV^-1·h^-1)than VRDS-RFCC(817.03 t of CO2 eq·TMYOV^-1·h^-1)and VGOHDT-HTMP-DC(721.96 t of CO2 eq·TMYOV^-1·h^-1),while obtaining a higher mass yield of petrochemicals.The VGOHDT-HTMP-DC process exhibits the lowest feedstock consumption,hydrogen consumption,energy consumption,and GHG emissions,indicating that VGOHDT-HTMP-DC has both well economic and environmentally friendly performance.
