Synergistic effect of Zr and Mo on precipitation and high-temperature properties of Al-Si-Cu-Mg alloys

This study focuses on finding a solution to the sharp decline in mechanical properties of Al-Si-Cu-Mg alloys due to rapid coarsening of traditional intermediate phases at high temperature.A new type of modified al oy,to be used in automobile engines at high temperatures,was prepared by adding Zr and Mo into Al-Si-Cu-Mg alloy.The synergistic effects of Zr and Mo on the microstructure evolution and high-temperature mechanical properties were studied.Results show that the addition of Zr and Mo generates a series of intermetallic phases dispersed in the alloy.They can improve the strength of the alloy by hindering dislocation movement and crack propagation.In addition,some nano-strengthened phases show coherent interfaces with the matrix and improve grain refinement.The addition of Mo greatly improves the heat resistance of the alloy.The extremely low diffusivity of Mo enables it to improve the thermal stability of the intermetallic phases,inhibit precipitation during aging,reduce the size of the precipitates,and improve the heat resistance of the alloy.

Properties of Ti-Based Hydrogen Storage Alloy

An efficient and safe hydrogen storage method is one of the important links for the large-scale development of hydrogen in the future. Because of its low price and simple design, Ti-based hydrogen storage alloys are considered to be suitable for practical applications. In this paper, we review the latest research on Ti-based hydrogen storage alloys. Firstly, the machine learning and density functional theory are introduced to provide theoretical guidance for the optimization of Ti-based hydrogen storage alloys. Then, in order to improve the hydrogen storage performance, we briefly introduce the research of AB type and AB2 type Ti-based alloys, focusing on doping elements and adaptive after treatment. Finally, suggestions for the future research and development of Ti-based hydrogen storage alloys are proposed. .

Influencing factors and mechanism of high-temperature oxidation of high-entropy alloys: A review

High-temperature oxidation is a common failure in high-temperature environments,which widely occur in aircraft engines and aerospace thrusters;as a result,the development of anti-high-temperature oxidation materials has been pursued.Ni-based alloys are a common high-temperature material;however,they are too expensive.High-entropy alloys are alternatives for the anti-oxidation property at high temperatures because of their special structure and properties.The recent achievements of high-temperature oxidation are reviewed in this paper.The high-temperature oxidation environment,temperature,phase structure,alloy elements,and preparation methods of high-entropy alloys are summarized.The reason why high-entropy alloys have anti-oxidation ability at high temperatures is illuminated.Current research,material selection,and application prospects of high-temperature oxidation are introduced.

Modification of BCC phase and the enhanced reversible hydrogen storage properties of Ti-V-Fe-Mn alloys with varied V/Fe ratios

Ti-V-based alloys are proved of huge potential in storing hydrogen,but the incomplete reversible hydrogen storage capacity caused by overstability of V hydride has limited the large-scale application.In this study,Ti_(32)V_(40+x)Fe_(23-x)Mn_(5)(x=0,4,8,12,at.%)alloys were designed,and the effects of V/Fe ratio on phase constitution and hydrogen storage properties were investigated.The main phase of the alloys is body-centered cubic(BCC)phase,and the lattice constants of the BCC phase decrease with the decrease of V/Fe ratio.Moreover,C14 Laves phase exists in alloys with a Fe content of 19at.%to 23at.%.For hydrogenation,the C14 Laves phase can accelerate the hydrogen absorption rate,but the hydrogen absorption capacity is reduced.With the decrease of V/Fe ratio,the hydride gradually destabilizes.Owing to its large lattice constant and high hydrogen absorption phase content,the Ti_(32)V_(52)Fe_(11)Mn_(5)alloy shows the most enhanced hydrogen storage properties with hydrogenation and dehydrogenation capacities of 3.588wt.%at 298 K and 1.688wt.%at 343 K,respectively.The hydrogen absorption capacity of this alloy can be reserved to 3.574wt.%after 20 cycles of hydrogen absorption and desorption.

Effects of alloying side B on Ti-based AB_2 hydrogen storage alloys

Ti-based AB2-type hydrogen storage alloys are a group of promising materials, which will probably replace the prevalent rare earth-based AB5-type alloys and be adopted as the main cathode materials of nickel-metal hydride （Ni-MH） batteries in the near future. Alloying in side B is a major way to improve the performance of Ti-based AB2-type alloys. Based on recent studies, the effects of alloying elements in side B upon the performance of Ti-based AB2-type hydrogen storage alloys are systematically reviewed here. These performances are divided into two categories, namely PCI characteristics, including hydrogen storage capacity （HSC）, plateau pressure （PP）, pressure hysteresis （PH） and pressure plateau sloping （PPS）, and electrochemical properties, including discharge capacity （DC）, activation property （AP）, cycling stability （CS） and high-rate dischargeability （HRD）. Furthermore, the existing problems in these investigations and some suggestions for future research are proposed.

Effect of Ti-Al content on microstructure and mechanical properties of C_f/Al and TiAl joint by laser ignited self-propagating high-temperature synthesis

Cf/Al composites and TiAl alloys were joined by laser ignited self-propagating high-temperature synthesis（SHS） with Ni-Al-Ti interlayer. The effect of Ti-Al content on interfacial microstructure and mechanical properties of the joints was investigated. Localized melt of the substrates occurred in the joints. γ-Ni0.35Al0.30Ti0.35, NiA l3 and Ni2Al3 reaction layers formed adjacent to the substrates. Joint flaws, such as pores and cracks, made the joint density decrease and worked as the fracture source, which led to the sharp decline of joint strength. Additive Ti-Al increased joint density and strengthened the interlayer adhesion to Cf/Al. The joint flaws could be controlled by changing the Ti-Al content. When the Ti-Al content was 0.1, the joint was free of cracks with high density and reached the maximum shear strength of 24.12 MPa.

Enhanced thermal stability and mechanical properties of high-temperature resistant Al-Cu alloy with Zr and Mn micro-alloying

The high temperature(HT)thermal stability and mechanical properties of Al-5%Cu(AC)and Al-5%Cu-0.2%Mn-0.2 Zr%(ACMZ)alloys from 573 to 673 K were systematically studied.The results displayed that micro-alloying additions of Zr and Mn elements have presented a significant role in stabilizing the main strengthening metastableθ′precipitates at a temperature as high as 573 K.Simultaneously,the HT tensile test demonstrated that ACMZ alloy retained their strength of(88.6±8.8)MPa,which was much higher than that of AC alloy((32.5±0.8)MPa)after the thermal exposure at 573 K for 200 h.Finally,the underlying mechanisms of strength and ductility enhancement mechanism of the ACMZ alloy at HT were discussed in detail.

Effect of RE addition on solidification process and high-temperature strength of Al-12%Si-4%Cu-1.6%Mn heat-resistant alloy

The effect of RE addition on solidification process and high-temperature strength of Al-12%Si-4%Cu-1.6%Mn(in wt.%)heat-resistant alloy was investigated by microstructure observation and tensile test.A great number of fine needle-like RE-rich phases are observed in the alloys with RE addition. Solutionizing treatment does not change their morphologies and sizes, indicating that they have good thermal stability. The addition of RE totally alters the solidification process of eutectic CruAl2 phase, from network-like phase in the form of segregation at the final eutectic grain boundaries to discretely blocky phase growing on the hair-filamentous RE-rich needles. In the alloys with Ce addition, blocky CuAl2, particulate Al15Mn3Si2 and needle-like RE-rich needle phases grow together, but they did not occur in the alloy with only La addition. The addition of RE does not considerably improve the strength of the alloy at high temperatures. The formation of RE-rich phases also does not significantly alter the originating and propagating of micro-cracks in the alloy during tensile test.

Effect of Sn on synthesis of nanocrystalline Ti-based alloy with fcc structure

The effect of the amount of Sn on the formation of fcc phase in Ti-13 Ta-x Sn(x=3,6,9 and 12,at.%)alloys was studied.The alloys were synthesized by mechanical alloying using a planetary mill,jar and balls of stabilized yttrium.Using Rietveld refinement,it was found that the obtained fcc phase has crystallite size smaller than 10 nm and microstrain larger than 10-3.Both conditions are required to form an fcc phase in Ti-based alloys.For all samples,the microstructure of the fcc phase consists of equiaxial crystallites with sizes smaller than 10 nm.The largest presence of fcc phase in the studied Ti alloy was found with 6 at.%Sn,because this alloy exhibits the largest microstrain(1.5×10-2)and crystallite size of 6.5 nm.Experimental data reveal that a solid solution and an amorphous phase were formed during milling.The necessary conditions to promote the formation of solid solution and amorphous phases were determined using thermodynamic calculations.When the amount of Sn increases,the energy required to form an amorphous phase varies from approximately 10 to approximately-5 k J/mol for 3 and 12 at.%Sn,respectively.The thermodynamic calculations are in agreement with XRD patterns analysis and HRTEM results.

Microstructure and high-temperature mechanical properties of near net shaped Ti−45Al−7Nb−0.3W alloy by hot isostatic pressing process

Near net shaped Ti−45Al−7Nb−0.3W alloy(at.%)parts were manufactured by hot isostatic pressing(HIP).The microstructure and high-temperature mechanical properties of the alloy were investigated by X-ray diffractometry(XRD),scanning electron microscopy(SEM)and transmission electron microscopy(TEM).The results show that at a temperature of 700℃,the peak yield stress(YS)and ultimate tensile stress(UTS)of alloy are 534 and 575 MPa,respectively,and the alloy shows satisfactory comprehensive mechanical properties at 850℃.The alloy exhibits superplastic characteristics at 1000℃ with an initial strain rate of 5×10^−5 s^−1.When the tensile temperature is below 750℃,the deformation mechanisms are dislocation movements and mechanical twinning.Increasing the tensile temperature above 800℃,grain boundary sliding and grain rotation occur more frequently due to the accumulation of dislocations at grain boundary.

Development and Application of Ti-based Alloy Casting Technologies in the Field of Aerospace

Ti-based alloys have been widely applied in the aerospace field,owing to their outstanding performance.Precision casting can be used to make integrated near-net-shape components with complex thin-walled structures,which will further promote the engineering application of Ti-based alloys. In this paper,the research progress of Tibased alloys,e. g.,high-temperature Ti-based alloys,high-strength Ti-based alloys,TiAl-based alloys,Ti-based matrix composites,and their precision casting technologies are reviewed. In addition,the development directions of Tibased alloys are presented based on the application status of Ti-based alloys in the aerospace field.

High-temperature Tensile Behavior of Laser Welded Ti-22Al-25Nb Joints at Different Temperatures

The high-temperature tensile behavior of laser welded Ti-22Al-25Nb (at%) joints was investigated at 500,650,800,and 1 000 ℃.The temperatures for tensile tests were selected according to the phase transformation sequence of Ti2AlNb-based alloys.At temperatures lower than the B2+O phase field (500 ℃) and higher than the B2+O phase field (1 000 ℃),the joints fracture in the base metal in ductile fracture mode.By contrast,the joints exhibit obvious high-temperature brittleness in the B2+O phase field (650 °C and 800 ℃).Heat treatments were conducted with respect to the thermal history of tensile specimens.Intergranular microcracks along the grain boundary of B2 phase are found in the fusion zone after the heat treatments at 650 ℃ and 800 ℃.The high-temperature brittleness at 650 ℃ and 800 ℃ is attributed to the B2→O transformation along the grain boundary.The stress concentration caused by the volume change of B2→O transformation also contributes to the high-temperature brittleness of laser welded Ti-22Al-25Nb joints.

On the intergranular fracture behavior of high-temperature plastic deformation of 1420 Al-Li alloy

The tensile deformation hot simulation test of as-cast 1420 Al-Li alloy was performed on Gleeble-1500 Thermal Simulator in the deformation temperature range from 350 to 450 ℃ and the strain rate range from 0.01 to l0.0s-1.The tensile fracture behavior of the 1420 Al-Li alloy at high temperature was studied experimently. The results show that the tensile fracture mode of the 1420 Al-Li alloy at high temperature is changed from typical transgranular ductile fracture to intergranular brittle fracture with the increase of the deformation temperature and the strain rate. It is made out that the precipitation of LiH is the fundamental reason for the intergranular brittle fracture of the 1420 Al-Li alloy at high temperature. The mechanism of hydrogen embrittlement of the 1420 Al-Li alloy at high temperature was discussed, and it was proposed that the hydrogen embrittlement at high temperature is an integrated function of the dynamic and the static force, which enrichs the theories of hydrogen embrittlemen t.

Simple and scalable synthesis of super-repellent multilayer nanocomposite coating on Mg alloy with mechanochemical robustness,high-temperature endurance and electric protection

Multi-functionalization is the future development direction for protective coatings on metal surface,but has not yet been explored a lot.The effective integration of multiple functions into one material remains a huge challenge.Herein,a superhydrophobic multilayer coating integrated with multidimensional organic-inorganic components is designed on magnesium alloy via one-step plasma-induced thermal field assisted crosslinking deposition(PTCD)processing followed by after-thermal modification.Hard porous MgO ceramic layer and polytetrafluoroethylene(PTFE)nano-particles work as the bottom layer skeleton and filler components separately,forming an organic-inorganic multilayer structure,in which organic nano-particles can be crosslinked and cured to form a compact polymer-like outer layer with hierarchical surface textures.Remarkably,the chemical robustness after prolonged exposure to aqua regia,strong base and simulated seawater solution profits from polymer-like nanocomposite layer uniformly and compactly across the film bulk.Moreover,the self-similar multilayer structure coating endows it attractive functions of strong mechanical robustness(>100th cyclic rotary abrasion),stable and ultra-low friction coefficient(about 0.084),high-temperature endurance,and robust self-cleaning.The organic-inorganic multilayer coating also exhibits high insulating property with breakdown voltage of 1351.8±42.4 V,dielectric strength of 21.4±0.7 V/μm and resistivity of 3.2×10^(10)Ω·cm.The excellent multifunction benefits from ceramic bottom skeleton,the assembly and deposition of multidimensional nano-particles,and the synergistic effect of organic inorganic components.This study paves the way for designing next generation protective coating on magnesium alloy with great potential for multifunctional applications.

AN INVESTIGATION OF HIGH-TEMPERATURE DEFORMATION STRENGTHENING AND TOUGHENING MECHANISM OF TITANIUM ALLOY

The high-temperature deformation strengthening and toughening mechanisms of titanium alloys have been investigated in this paper. The materials processed by this method produce a new tri-modal microstrvcture, which consists of 10-20% equiaxed alpha, streaky alpha and transformed beta matrix. It is found that the higher ductility of tri-modal microstructure is attributed to the equiaxed alpha's coopemtive slip and coordinated deformation with the transformed beta matrix. The streaky alpha phases not only increase the strength and creep properties, but also increase the fracture toughness. Propagating along grain boundaries between two neighboring streaky alpha phases, cracks in tri-modal microstructure make a more tortuous way, and then the materials show a higher fracture toughness. This new method is applicable to α, near α,α+β and near β titanium alloys.

Research on microstructure and high-temperature friction and wear properties of a cobalt-based alloy for hot extrusion die

The hot extrusion die is a key tool for determining the surface quality and dimensional accuracy of extruded products.Because its service process is subject to high temperature,high pressure,and wear,it must be resistant to these conditions.In this paper,the high-temperature friction and wear properties of a cobalt(Co)-based alloy were investigated and compared with those of a titanium carbide(TiC)cemented material.The results show that the high-temperature wear performance of the Co-based alloy is better than that of the TiC cemented material,and that Co-based materials have the potential for replacing TiC cemented materials as hot-extrusion-die materials.Due to the high density and good combination of the matrix and carbide,the carbides do not easily peel off from the matrix during the wear process.Due to the higher impact toughness of the Co-based alloys,microcracks that can cause worn-surface peeling are not easily generated.As a result,the high-temperature wear performance of Co-based alloys is found to be better than that of TiC cemented materials.

Recent Advances on Preparation Method of Ti-Based Hydrogen Storage Alloy

Ti-based hydrogen storage alloy is one of the most common solid-state hydrogen storage materials due to its high hydrogen absorption capacity, low dehydrogenation temperature and rich resources. This paper mainly presents the influence of several different preparation methods of Ti-based hydrogen storage alloys on the hydrogen storage performance including traditional preparation methods (smelting, rapid quenching and mechanical alloying) and novel methods by plastic deformation (cold rolling, equal channel angular pressing and high-pressure torsion). The microstructure analysis and hydrogen storage properties of Ti-based alloy are summarized thoroughly corresponding with the preparation processes mentioned above. It was found that slight introduction of lattice defects including dislocation, grain boundary, sub-grain boundary and cracks by severe plastic deformation (SPD) was beneficial to improve the hydriding/dehydriding kinetic characteristic. However, the nonuniform composition and residual stress of the alloy may be caused by SPD, which is not conducive to the improvement of hydrogen storage capacity. In the future, it would be expected that new methods and technologies combined with dopant and modification are applied to Ti-based hydrogen storage alloys to make breakthroughs in practical application.

Study on the Effects of Helium-Argon Gas Mixture on the Laser Welding Performance of High Temperature Alloys

In order to solve the problem of porosity in laser deep penetration welding of GH3625 high-temperature alloy plates,five different ratios of high-purity helium gas and high-purity argon gas mixed gases were compared in welding experiments after various process parameter improvements and adjustments failed to achieve Class I welds.The experimental results show that using high-purity helium gas or a mixture of 50%high-purity helium gas and 50%high-purity argon gas can both achieve Class I welds.This indicates that using high-purity helium gas or an appropriate mixed gas instead of pure argon is one of the effective ways to solve the problem of porosity in laser deep penetration welding of high-temperature alloys.The mixture of 50%high-purity argon gas and 50%high-purity helium gas can reduce the consumption of high-purity helium gas,lower production costs,and is more suitable.

Effect of Ce,Co,B on formation of LaCo_(13)-structure phase in La(Fe,Si)_(13) alloys

The effect of Ce, Co, and B on the formation of 1：13 phase in La（Fe, Si）13 alloys was investigated by XRD, SEM and EDS. The results show that Co can improve the formation of 1：13 phase in as-cast LaFe11.6-xCoxSi1.4 alloys, but in as-cast and annealed LaFe11.6Si1.4-xCox alloys, it will hamper the formation of 1：13 phase and help the formation of a-Fe（Co, Si） solid solution. Ce2Fel7 phases will form when x reaches a certain value in as-cast and annealed La1-xCexFe11.5Si1.5 alloys. B can improve the formation of 1：13 phase accompanied with Fe2B phase in as-cast LaFe11.6-xBxSi1.4 alloys. B improves the formation of a-Fe solid solution in LaFe11.6Si1.4-xBx alloys, and there is almost only a-Fe in as-cast and annealed LaFe11.6Si0.9B0.5 alloy. In all, the introduction of Co, B, and Ce cannot eliminate the a-Fe phases in corresponding alloys prepared by the high-temperature and short-time annealing process.

Oxidation behavior and improvement in nonflammability of LPSO-type Mg–Zn–Y–Sr alloy

Mg_(97)Zn_(1)Y_(2)alloys with high ignition temperatures were developed by adding Sr.The addition of Sr resulted in the formation of a uniform and thin Y_(2)O_(3)film.Mg–Zn–Y alloys containing at least 0.25 at.%Sr exhibited ignition temperatures of 1270–1320 K.As a result of EDS measurement,Sr was found to be concentrated in the Y_(2)O_(3)film.In addition,a mixed film of MgO and Sr O formed on the outer layer in the 1.5 at.%Sr-containing Mg_(97)Zn_(1)Y_(2)alloy.These findings suggest that the uniform and thin Y_(2)O_(3)film that maintains high soundness at high temperatures was formed owing to valence control and the formation of a protective outer oxide film.