Fabrication of YAG:Ce^(3+) and YAG:Ce^(3+),Sc^(3+) Phosphors by Spark Plasma Sintering Technique

In this study,a single-doped phosphors yttrium aluminum garnet(Y_(3)Al_(5)O_(12),YAG):Ce^(3+),single-doped YAG:Sc^(3+),and double-doped phosphors YAG:Ce^(3+),Sc^(3+) were prepared by spark plasma sintering(SPS)(lower than 1 200℃).The characteristics of synthesized phosphors were determined using scanning electron microscopy(SEM),X-ray diffraction(XRD),and fluorescence spectroscopy.During SPS,the lattice structure of YAG was maintained by the added Ce^(3+) and Sc^(3+).The emission wavelength of YAG:Ce^(3+) prepared from SPS(425-700 nm) was wider compared to that of YAG:Ce^(3+) prepared from high-temperature solid-state reaction(HSSR)(500-700 nm).The incorporation of low-dose Sc^(3+) in YAG:Ce^(3+) moved the emission peak towards the short wavelength.

Effect of La_2O_3 on microstructure and high-temperature wear property of hot-press sintering FeAl intermetallic compound

FeAl intermetallic compound with different contents of rare earth oxide La2O3 addition was prepared by hot pressing the mechanically alloyed powders.Effect of La2O3 on microstructure and high-temperature wear property of the sintered FeAl samples was investigated in this paper.The results showed that 1 wt.% La2O3 addition could refine the microstructure and increase the density of the FeAl intermetallic compound,and correspondingly improved the high-temperature wear resistance.SEM and EDS analyses of the wo...

Preparation of ZrB_2 Ceramics by Self-propagating High-temperature Synthesis and Hot Pressing Sintering

ZrB2 ceramics were prepared by self-propagating high-temperature synthesis（SHS） and were sintered by hot pressing（HP）.The effects of the granularities and doses of raw materials in Zr-B2O3-Mgon SHS process and product were investigated.XRD and combustion temperature curves prove that the ideal SHS reactants of Zr-B2O3-Mg are 50μm Zr powder,75μm B2O3 powder and 400μm Mg powder with 45% excessive.The particle sizes of SHS product,acid-leached product,sintered product are 2-5μm,0.5-2μm,2-10μm respectively.Chemical analysis indicates that the acid-leached product consists of ZrB2（94.59%）,ZrO2（3.87%）,and H3BO3（1.54%）,The sintered product has a relative density of 95.4%.

Influence of Sintering Temperature on the Structure and High-temperature Discharge Performance of Li Ni_(1/3)Mn_(1/3)Co_(1/3)O_2 Cathode Materials

Layered cathode materials of high-temperature lithium batteries, Li Ni1/3Mn1/3Co1/3O2 are synthesized by a sol-gel method with variation in final sintering temperature for borehole applications. The structure, morphology and high-temperature discharge performance of these resulting products are investigated by X-Ray Diffraction(XRD), scanning electron microscopy(SEM), laser particle size analysis, galvanostatic and pulse discharge. The results of structural analysis indicate that the sample sintered at 800 ℃ has the characteristics of good crystallinity, narrow size distribution and large specific surface area at the same time. The discharge experiments also indicate that this sample has the best electrochemical properties, with the maximum discharge capacities of 314.57 and 434.14 m Ah·g-1 at 200 and 300 ℃ respectively and the minimum cell internal resistances at both temperatures.

Fabrication and sintering behavior of high-nitrogen nickel-free stainless steels by metal injection molding

High-nitrogen nickel-free stainless steels were fabricated by the metal injection molding technique using high nitrogen alloying powders and a mixture of three polymers as binders.Mixtures of metal powders and binders with various proportions were also investigated, and an optimum powder loading capacity was determined as 64vol%.Intact injection molded compacts were successfully obtained by regulating the processing parameters.The debinding process for molded compacts was optimized with a combination of thermo-gravimetric analysis and differential scanning calorimetry analysis.An optimum relative density and nitrogen content of the specimens are obtained at 1360℃,which are 97.8%and 0.79wt%,respectively.

Sintering Behavior and Microwave Dielectric Properties of BBSZL Glass-doped ZnTiO_3 Ceramics for LTCC Applications

A novel low temperature co-fired ceramic(LTCC) material was fabricated by zinc titanate(ZnTiO_3) ceramics doped with B_2O_3-BaO-SiO_2-ZnO-Li_2O(BBSZL) glass. The influences of BBSZL glass on wetting behavior, sintering activation energy, phase composition, microstructure and microwave dielectric properties were investigated. The experimental results show that the sintering temperature of ZnTiO3 ceramics can be reduced from 1 100 to 925 ℃, meanwhile the sintering activation energy is decreased from 465.32 to 390.54 kJ·mol^(-1) by BBSZL glass aid, respectively. Moreover, BBSZL glass can inhibit the high Q×f ZnTiO_3 phase decompose into the low Q×f value Zn_2TiO_4 phase, which is propitious to obtain high Q×f value LTCC material. The ZnTiO_3-BBSZL composite sintered at 925℃ displays the excellent microwave dielectric properties with ε_r of 21.8, Q×f value of 42000 GHz, and τ_f of-75 ppm·℃^(-1).

Investigation of compaction and sintering behavior of SiC powder after ultra-fine treatment

Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of SiC ceramics were investigated. The results showed that the compacts had higher density and microstructure homogeneity when the sintering temperature of the compact was decreased; and that the surface microstructure, densification and mechanical properties of the sintered body could be ameliorated obviously.

Densification,microstructure,and fracture behavior of TiC/Si_3N_4 composites by spark plasma sintering

TiC/Si3N4 composites were prepared using the β-Si3N4 powder synthesized by self-propagating high-temperature synthesis （SHS） and 35 wt.% TiC by spark plasma sintering. Y2O3 and Al2O3 were added as sintering additives. The almost full sintered density and the highest fracture toughness （8.48 MPa·m1/2） values of Si3N4-based ceramics could be achieved at 1550℃. No interfacial interactions were noticeable between TiC and Si3N4. The toughening mechanisms in TiC/Si3N4 composites were attributed to crack deflection, microcrack toughening, and crack impedance by the periodic compressive stress in the Si3N4 matrix. However, increasing microcracks easily led to excessive connection of microcracks, which would not be beneficial to the strength.

Sintering behavior and thermal conductivity of nickel-coated graphite flake/copper composites fabricated by spark plasma sintering

Nickel-coated graphite flakes/copper（GN/Cu） composites were fabricated by spark plasma sintering with the surface of graphite flakes（GFs） being modified by Ni–P electroless plating. The effects of the phase transition of the amorphous Ni–P plating and of Ni diffusion into the Cu matrix on the densification behavior, interfacial microstructure, and thermal conductivity（TC） of the GN/Cu composites were systematically investigated. The introduction of Ni–P electroless plating efficiently reduced the densification temperature of uncoated GF/Cu composites from 850 to 650℃ and slightly increased the TC of the X–Y basal plane of the GF/Cu composites with 20 vol%–30 vol% graphite flakes. However, when the graphite flake content was greater than 30 vol%, the TC of the GF/Cu composites decreased with the introduction of Ni–P plating as a result of the combined effect of the improved heat-transfer interface with the transition layer, P generated at the interface, and the diffusion of Ni into the matrix. Given the effect of the Ni content on the TC of the Cu matrix and on the interface thermal resistance, a modified effective medium approximation model was used to predict the TC of the prepared GF/Cu composites.

Microstructure, sintering behavior and mechanical properties of SiC/MoSi_2 composites by spark plasma sintering

SiC/MoSi2 composites were synthesized at different temperatures by spark plasma sintering using Mo, Si and SiC powders as raw materials. The phase composition, microstructure and mechanical properties of the as-prepared composites were investigated and the sintering behavior was also discussed. Results show that SiC/MoSi2 composites are composed of MoSi2, SiC and trace amount of Mo4.8Si3C0.6 phase and exhibit a fine-grain texture. During the synthesis process, there was an evolution from solid phase sintering to liquid phase sintering. When sintered at 1600 °C, the SiC/MoSi2 composites present the most favorable mechanical properties, the Vickers hardness, bending strength and fracture toughness are 13.4 GPa, 674 MPa and 5.1 MPa·m^1/2, respectively, higher 44%, 171%, 82% than those of monolithic MoSi2. SiC can withstand the applied stress as hard phase and retard the rapid propagation of cracks as second phase, which are beneficial to the improved mechanical properties of Si C/MoSi2 composites.

Preparation,Structures,Thermal Properties and Sintering Behaviors of B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 Glass

B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass with different Al_2O_3 contents（1mol%, 3mol%, 5mol%, and 7mol%） was prepared, and it was intended to be used as lead-free and low-melting glass sealants for solid oxide fuel cells. The effects of Al_2O_3 content on the structures, thermal properties, and sintering behaviors of the B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass were investigated in detail. The Al_2O_3 content largely influenced the structures and thermal properties of the glass. When the Al_2O_3 content 5mol%, the transition temperature of the glass decreased with the Al_2O_3 content, while the crystallization temperature increased with the Al_2O_3 content. However, higher Al_2O_3 content degraded the stability of the glass. The B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass with 5 mol% Al_2O_3 content exhibits the optimal sintering densification characteristics and can be used as glass sealants for solid oxide fuel cells.

Effect of small changes in sintering temperature on varistor properties and degradation behavior of V-Mn-Nb-Gd co-doped zinc oxide ceramics

The effect of small changes in sintering temperature on microstructure, electrical properties, dielectric characteristics, and degradation behavior of V-Mn-Nb-Gd co-doped zinc oxide ceramics was investigated. With the increase of sintering temperature, the densities of the sintered pellets decreased from 5.54 to 5.42 g/cm3 and the average grain size increased from 4.1 to 11.7 μm. The breakdown field(E1 m A) decreased noticeably from 7138 to 920 V/cm with the increase of sintering temperature. The varistor ceramics sintered at 900 ℃ exhibited excellent nonohmic properties, which were 66 for the nonohmic coefficient and 77 μA/cm2 for the leakage current density. Concerning stability, the varistors sintered at 900 ℃ exhibited the strongest accelerated degradation characteristics, with ΔE1 mA =-9.2% for DC accelerated degradation stress of 0.85 E1 m A at 85 °C for 24 h.

High-temperature Tensile Behavior of Laser Welded Ti-22Al-25Nb Joints at Different Temperatures

The high-temperature tensile behavior of laser welded Ti-22Al-25Nb (at%) joints was investigated at 500,650,800,and 1 000 ℃.The temperatures for tensile tests were selected according to the phase transformation sequence of Ti2AlNb-based alloys.At temperatures lower than the B2+O phase field (500 ℃) and higher than the B2+O phase field (1 000 ℃),the joints fracture in the base metal in ductile fracture mode.By contrast,the joints exhibit obvious high-temperature brittleness in the B2+O phase field (650 °C and 800 ℃).Heat treatments were conducted with respect to the thermal history of tensile specimens.Intergranular microcracks along the grain boundary of B2 phase are found in the fusion zone after the heat treatments at 650 ℃ and 800 ℃.The high-temperature brittleness at 650 ℃ and 800 ℃ is attributed to the B2→O transformation along the grain boundary.The stress concentration caused by the volume change of B2→O transformation also contributes to the high-temperature brittleness of laser welded Ti-22Al-25Nb joints.

Effects of Cobalt on the Sintering Behavior of Mechanically Activated Tungsten Powder

Tungsten alloys were prepared with mechanically activated powder added microelement cobalt in order to improve the process and properties of alloys. Properties of alloys such as density, hardness and bending strength were measured. The results show that through mechanical activation, cobalt can accelerate the sintering process of these alloys By the combination of mechanical activation and adding microelement cobalt, tungsten alloys with higher density and better properties can be obtained.

Effect of ZrO_2 Dopant on the Sintering Behavior and Performance of MCMB-derived Carbon Laminations

Liquid ball-milling dispersant method was used to prepare the ZrO2-doped carbon laminations from mesocarbon microbeads（MCMBs）. After sintering at 1 300 ℃ in nitrogen atmosphere, the effect of ZrO2 concentration on sintering behavior, electric conductivity as well as bending strength of the carbon laminations was investigated in detail. The results showed that the volumetric shrinkage rate of the carbon laminations decreased from 38.2% to 30.9% when the ZrO2 concentration in raw materials varied from 0 to 16 wt%. Compared with undoped carbon lamination, the samples had high-electric conductivity and excellent bending strength in all cases. The electric conductivity achieved the maximum value of 225 S/cm, and the bending strength of the carbon lamination was 119.24 MPa for a concentration of 8 wt% ZrO2 in raw materials. In addition, the electric conductivity and bending strength reducing were observed when the ZrO2 concentration was higher than 8 wt%. The catalytic effect on graphitization for the carbon laminations was the most effective when the ZrO2 concentration was set at 8 wt% in raw materials.

Sintering Behavior and Microstructure of diphasic β-Sialon /Al_2O_3 Composites

Six compositions with different ratio of β-Sialon/Al2O3 were synthesized from Al2O3, Si3,N4 and SiO2 by sintering with 3%Y2O3(mass fraction) as addition under the cover with powders of SiC+C and at nitrogen atmosphere. Theeffects of atmosphere, sintering temperature and composition on the sintering behavior were studied. The results showedthat the composites reached the best sintering behavior with the highest density about 92% at 1 650℃ under the weakreduction atmosphere. Finally the relative density of diphasic β-Sialon and p-Sialon/Al2O3 composites were studied andpredicted using ANN (Artificial Neural Networks) method and the results were experimental examined by fore randomsamples.

Properties and corrosion behavior of Al based nanocomposite foams produced by the sintering-dissolution process

The properties orAl based nanocomposite metal foams and their corrosion behaviors were investigated in this study. For this, the composite metal foams with different relative densities （porosity） reinforced with alumina nanoparticles were prepared using a powder me- tallurgy-based sintering-dissolution process （SDP） and NaC1 particles were used as space holders. Then, the effect of nanoparticle rein- forcement and different amounts of NaC1 space holders （corresponding porosity） on the microstructure, morphology, density, hardness, and electrochemical specifications of the samples were investigated. It was found that as the relative density increased from 60% to 70%, the wall thickness increased from about 200 to 300 pro, which led to a decrease in pore size. Also, the addition of nanoparticle reinforcement and the increased relative density result in increasing metal foam hardness. Moreover, electrochemical test results indicated that increasing the A1203 content reduced the corrosion rate, but increasing the porosity enhanced it.

Effects of sintering temperature on the microstructural evolution and wear behavior of WCp reinforced Ni-based coatings

This article focuses on the microstructural evolution and wear behavior of 50wt%WC reinforced Ni-based composites prepared onto 304 stainless steel substrates by vacuum sintering at different sintering temperatures. The microstructure and chemical composition of the coatings were investigated by X-ray diffraction （XRD）, differential thermal analysis （DTA）, scanning and transmission electron microscopy （SEM and TEM） equipped with energy-dispersive X-ray spectroscopy （EDS）. The wear resistance of the coatings was tested by thrust washer testing. The mechanisms of the decomposition, dissolution, and precipitation of primary carbides, and their influences on the wear resistance have been discussed. The results indicate that the coating sintered at 1175℃ is composed of fine WC particles, coarse M6C （M=Ni, Fe, Co, etc.） carbides, and discrete borides dispersed in solid solution. Upon increasing the sintering temperature to 1225℃, the microstructure reveals few incompletely dissolved WC particles trapped in larger M6C, Cr-rich lamellar M23C6, and M3C2 in the austenite matrix. M23C6 and M3C2 precipitates are formed in both the γ/M6C grain boundary and the matrix. These large-sized and lamellar brittle phases tend to weaken the wear resistance of the composite coatings. The wear behavior is controlled simultaneously by both abrasive wear and adhesive wear. Among them, abrasive wear plays a major role in the wear process of the coating sintered at 1175℃, while the effect of adhesive wear is predominant in the coating sintered at 1225℃.

Regulation of Pore Structure and Hightemperature Fracture Behavior of CACbonded Alumina-Spinel Castables Based on Hydration Design

The lamellar hydrates of CAC were designed with the introduction of nano CaCO_(3)or Mg-Al hydrotalcite(M-A-H),and the effects on the green strength,pore structures,and high-temperature fracture behavior of alumina-spinel castables were investigated.The results show that nano CaCO_(3)or M-A-H stimulates rapidly the hydration of CAC and the formation of lamellar C_(4)AcH_(11)or coexistence of C_(2)AH_(8)and C_(4)AcH_(11)at 25℃.The formation of lamellar hydrates can contribute to a more complicated pore structure,especially in the range of 400-2000 nm.Meanwhile,the incorporation of well-distributed CaO or MgO sources from nano CaCO_(3)or M-A-H also regulates the distribution of CA_(6)and spinel(pre-formed and in-situ).Consequently,the optimized microstructure and complicated pore structure can induce the deflection and bridging of cracks,thus facilitating the consumption of fracture energy and enhancing the resistance to thermal stress damage.

Corrosion behaviors of NdFeB magnets prepared by spark plasma sintering

The spark plasma sintering (SPS) technique was introduced into the field ofNdFeB preparation due to its own advantages. High property NdFeB magnets with fine grains wereprepared by SPS method. The corrosion behaviors of SPS NdFeB were studied by electrochemicalmeasurements and 92 percent RH hyther tests at 353 K. The results were compared with those of thetraditional sintered NdFeB magnets. It shows that both the SPS NdFeB and the traditional sinteredNdFeB have good corrosion resistance in alkaline environment due to surface passivation; while, thefine grain microstructure of SPS NdFeB results in a more homogeneous phase composition distributionand thus reduces the electrochemical inhomogenity between the ferromagnetic phase and the Nd-richinter-granular phase in the magnet. Therefore, the SPS NdFeB exhibits better corrosion resistancethan the traditional sintered NdFeB in neutral and weak acidic environment.