Novel Method for Evaluating the Aging of Aviation Turbine Engine Oils via High-Temperature Bearing Deposit Tests

Aviation turbine engine oils require excellent thermal-oxidative stability because of their high-temperature environments.High-temperature bearing deposit testing is a mandatory method for measuring the thermal-oxidative performance of aviation lubricant oils,and the relevant apparatus was improved in the present study.Two different commercial aviation turbine engine oils were tested,one with standard performance(known as the SL oil)and the other with high thermal stability,and their thermal-oxidative stability characteristics were evaluated.After 100 h of high-temperature bearing testing,the SL oil was analyzed by using various analytical techniques to investigate its thermal-oxidative process in the bearing test,with its thermal-oxidative degradation mechanism also being discussed.The results indicate that the developed high-temperature bearing apparatus easily meets the test requirements of method 3410.1 in standard FED-STD-791D.The viscosity and total acid number(TAN)of the SL oil increased with the bearing test time,and various deposits were produced in the bearing test,with the micro-particles of the carbon deposits being sphere-like,rod-like,and sheet-like in appearance.The antioxidant additives in the oil were consumed very rapidly in the first 30 h of the bearing test,with N-phenyl-1-naphthylamine being consumed faster than dioctyldiphenylamine.Overall,the oil thermal-oxidative process involves very complex physical and chemical mechanisms.

Tensile strength and failure behavior of rock-mortar interfaces: Direct and indirect measurements

The tensile strength at the rock-concrete interface is one of the crucial factors controlling the failure mechanisms of structures,such as concrete gravity dams.Despite the critical importance of the failure mechanism and tensile strength of rock-concrete interfaces,understanding of these factors remains very limited.This study investigated the tensile strength and fracturing processes at rock-mortar interfaces subjected to direct and indirect tensile loadings.Digital image correlation(DIC)and acoustic emission(AE)techniques were used to monitor the failure mechanisms of specimens subjected to direct tension and indirect loading(Brazilian tests).The results indicated that the direct tensile strength of the rock-mortar specimens was lower than their indirect tensile strength,with a direct/indirect tensile strength ratio of 65%.DIC strain field data and moment tensor inversions(MTI)of AE events indicated that a significant number of shear microcracks occurred in the specimens subjected to the Brazilian test.The presence of these shear microcracks,which require more energy to break,resulted in a higher tensile strength during the Brazilian tests.In contrast,microcracks were predominantly tensile in specimens subjected to direct tension,leading to a lower tensile strength.Spatiotemporal monitoring of the cracking processes in the rock-mortar interfaces revealed that they show AE precursors before failure under the Brazilian test,whereas they show a minimal number of AE events before failure under direct tension.Due to different microcracking mechanisms,specimens tested under Brazilian tests showed lower roughness with flatter fracture surfaces than those tested under direct tension with jagged and rough fracture surfaces.The results of this study shed light on better understanding the micromechanics of damage in the rock-concrete interfaces for a safer design of engineering structures.

High-temperature Tensile Behavior of Laser Welded Ti-22Al-25Nb Joints at Different Temperatures

The high-temperature tensile behavior of laser welded Ti-22Al-25Nb (at%) joints was investigated at 500,650,800,and 1 000 ℃.The temperatures for tensile tests were selected according to the phase transformation sequence of Ti2AlNb-based alloys.At temperatures lower than the B2+O phase field (500 ℃) and higher than the B2+O phase field (1 000 ℃),the joints fracture in the base metal in ductile fracture mode.By contrast,the joints exhibit obvious high-temperature brittleness in the B2+O phase field (650 °C and 800 ℃).Heat treatments were conducted with respect to the thermal history of tensile specimens.Intergranular microcracks along the grain boundary of B2 phase are found in the fusion zone after the heat treatments at 650 ℃ and 800 ℃.The high-temperature brittleness at 650 ℃ and 800 ℃ is attributed to the B2→O transformation along the grain boundary.The stress concentration caused by the volume change of B2→O transformation also contributes to the high-temperature brittleness of laser welded Ti-22Al-25Nb joints.

Numerical analysis of bending property of bi-modulus materials and a new method for measurement of tensile elastic modulus

In nature,there are widely distributed bi-modulus materials with different deformation characteristics under compressive and tensile stress states,such as concrete,rock and ceramics.Due to the lack of constitutive model that could reasonably consider the bi-modulus property of materials,and the lack of simple and reliable measurement methods for the tensile elastic parameters of materials,scientists and engineers always neglect the effect of the bi-modulus property of materials in engineering design and numerical simulation.To solve this problem,this study utilizes the uncoupled strain-driven constitutive model proposed by Latorre and Montáns(2020)to systematically study the distributions and magnitudes of stresses and strains of bi-modulus materials in the three-point bending test through the numerical method.Furthermore,a new method to synchronously measure the tensile and compressive elastic moduli of materials through the four-point bending test is proposed.The numerical results show that the bi-modulus property of materials has a significant effect on the stress,strain and displacement in the specimen utilized in the three-point and four-point bending tests.Meanwhile,the results from the numerical tests,in which the elastic constitutive model proposed by Latorre and Montáns(2020)is utilized,also indicate that the newly proposed measurement method has a good reliability.Although the new measurement method proposed in this study can synchronously and effectively measure the tensile and compressive elastic moduli,it cannot measure the tensile and compressive Poisson’s ratios.

Correction of dynamic Brazilian disc tensile strength of rocks under preloading conditions considering the overload phenomenon and invoking the Griffith criterion

Dynamic tensile failure is a common phenomenon in deep rock practices,and thus accurately evaluating the dynamic tensile responses of rocks under triaxial pressures is of great significance.The Brazilian disc(BD)test is the suggested method by the International Society for Rock Mechanics and Rock Engineering(ISRM)for measuring both the static and dynamic tensile strengths of rock-like materials.However,due to the overload phenomenon and the complex preloading conditions,the dynamic tensile strengths of rocks measured by the BD tests tend to be overestimated.To address this issue,the dynamic BD tensile strength(BTS)of Fangshan marble(FM)under different preloading conditions were measured through a triaxial split Hopkinson pressure bar(SHPB).The fracture onset in BD specimen was captured through a strain gage around the disc center.The discrepancy between the traditional tensile strength(TTS,determined by the peak load P_(f) of the BD specimen)and the nominal tensile strength(NTS,obtained from the load P_(i) when the diametral fracture commences in the tested BD specimen)was applied to quantitatively evaluating the overload phenomenon.The Griffith criterion was used to rectify the calculation of the tensile stress at the disc center under triaxial stress states.The results demonstrate that the overload ratio(s)increases with the loading rate(σ)and decreases with the hydrostatic pressure(σ_(s)).The TTS corrected by the Griffith criterion is independent of theσ_(s)due to the overload phenomenon,while the NTS corrected by the Griffith criterion is sensitive to both the andσ.Therefore,it is essential to modify the tensile stress in dynamic confined BD tests using both the overload correction and the Griffith criterion rectification to obtain the accurate dynamic BTS of rocks.

Non-Contact Stress Measurement during Tensile Testing Using an Emat for SH₀-Plate Wave and Lamb Wave

The stress on a test specimen during tensile testing is generally measured by a strain gauge. This method has some problems in that it would influence the measurement conditions of the tensile test and can evaluate only the position at which the strain gauge is attached. The acoustoelastic method is proposed as a method replacing the strain gauge method. However, an ultrasonic sensor with a piezoelectric oscillator requires a coupling medium to inject an ultrasonic wave into a solid material. This condition, due to the error factor of the stress measurement, makes it difficult for the ultrasonic sensor to move on the specimen. We then tried to develop a non-contact stress measurement system during tensile testing using an electromagnetic acoustic transducer (EMAT) with an SH0-plate wave and S0-Lamb wave. The EMAT can measure the propagation time in which the ultrasonic wave travels between a receiver and a transmitter without a coupling medium during the tensile testing and can move easily. The interval between the transmitter and the receiver is 10mm and can be moved along the parallel direction or the vertical direction of the tensile load. The transit time was measured by a cross-correlation method and converted into the stress on the test specimen using the acoustoelastic method. We confirmed that the stress measurement using an SH0-plate wave was superior to that with an S0-Lamb wave.

Microstructural Changes of Graphene/PLA/PBC Nanofibers by Electrospinning during Tensile Tests

This study focuses on the nanostructure and nanostructural changes of novel graphene/poly(lactic acid)(PLA)/poly(butylene carbonate)(PBC)nanofibers via electrospinning,which are characterized by differential scanning calorimetry(DSC),scanning electron microscopy(SEM),tensile test and in situ small angle x-ray scattering.DSC indicates that the endothermic peak at 295℃ of pure PLA/PBC nanofibers shifted from 317℃ to lower 290℃with the increasing graphene content.SEM observations reveal a fine dispersion of graphene in the nanofiber matrices.The graphene/PLA/PBC nanofibers exhibit good improvements in mechanical property.The tensile strength of nanofibers increases with the addition of 0.01 g graphene but reduces with further addition of 0.04 g graphene.The scattering intensities increase dramatically when the strain levels are higher than the yield point due to the nucleation and growth of nanovoids or crystals.However,the increasing content of graphene in the PLA/PBC matrix provokes a strong restriction to the deformation-induced crystals.

Tensile strength of sea ice using splitting tests based on the digital image correlation method

The splitting test is a competitive alternative method to study the tensile strength of sea ice owing to its suitability for sampling.However,the approach was questioned to the neglect of local plastic deformation during the tests.In this study,splitting tests were performed on sea ice,with 32 samples subjected to the regular procedure and 8 samples subjected to the digital image correlation method.The salinity,density,and temperature were measured to determine the total porosity.With the advantage of the digital image correlation method,the full-field deformation of the ice samples could be determined.In the loading direction,the samples mainly deformed at the ice-platen contact area.In the direction vertical to the loading,deformation appears along the central line where the splitting crack occurs.Based on the distribution of the sample deformation,a modified solution was derived to calculate the tensile strength with the maximum load.Based on the modified solution,the tensile strength was further calculated together with the splitting test results.The results show that the tensile strength has a negative correlation with the total porosity,which agrees with previous studies based on uniaxial tension tests.

Axial Tensile Testing of Single Fibres

The mechanical and damage properties of single fibres used in fibrous composite have gained tremendous importance in recent years. These properties are used in determination of effective properties of composites by micromechanics. These are also used in the micromechanical damage modeling. Further, these properties are used as an indicator of the excellence of product by manufacturers. In the present study the axial tensile modulus, ultimate strength and failure strain of single fibres are determined for carbon and glass fibres. ASTM D3379-75 standard is followed and a number of fibers are tested for statistical analysis. The axial tensile moduli measured are 246.7 GPa and 93.3 GPa, respectively and strength are 3031.6 MPa and 2035.9 MPa, respectively for carbon and glass fibres. Further, the respective axial tensile failure strains are 0.0137 and 0.0224. The error in the measurement of axial modulus is below 8% while for axial tensile strength is below 1%.

Mechanical Characterization of Electroplated Ni Films by Micro-tensile Testing

Mechanical properties of structural materials are particularly important for design,performance realization and reliability analysis of microelectromechanical systems (MEMS). Furthermore,accurate database of mechanical properties at the micro scale can provide indispensable reference for establishing MEMS standard. Electroplated nickel film is one of the most favored structural materials used in MEMS,thus its mechanical properties has been studied for many years. However,the measured values show large scatter in Young's modulus of nickel film. Young's modulus and yield stress of electroplated nickel film are measured by using a micro-tensile testing instrument. The tensile load applied on the specimen is measured by a load cell with accuracy 0.25 mN directly,without additional friction. Through measuring the axial stiffness coefficient of the tensile instrument in situ,the tensile strain of the specimen is obtained by using two-serial spring model. The electroplated nickel films were fabricated from sulfamate baths,and the gauge section is 500 μm long and 10 μm wide nominally,and thickness range between 25 μm and 50 μm. The obtained Young's modulus from tensile testing is 83±6 GPa for nickel specimens electroplated at current density of 20 mA/cm2 and it increases to 124±5 GPa as current density is decreased to 10 mA/cm2. The phenomena are interpreted in terms of porosity of microstructure. The higher current density produced microstucture with low density and high volume fraction of pores,and the microstructure of high porosity corresponds to a lower modulus. The measured values of Young's modulus are consistent with those of calculated from the exponential empirical formula between Young's modulus and porosity. The micro-tensile testing instrument can also be used for mechanical measurement of other MEMS films.

Stress-deformed state of cylindrical specimens during indirect tensile strength testing

In this study, the interaction between cylindrical specimen made of homogeneous, isotropic, and linearly elastic material and loading jaws of any curvature is considered in the Brazilian test. It is assumed that the specimen is diametrically compressed by elliptic normal contact stresses. The frictional contact stresses between the specimen and platens are neglected. The analytical solution starts from the contact problem of the loading jaws of any curvature and cylindrical specimen. The contact width, corresponding loading angle(2q0), and elliptical stresses obtained through solution of the contact problems are used as boundary conditions for a cylindrical specimen. The problem of the theory of elasticity for a cylinder is solved using Muskhelishvili's method. In this method, the displacements and stresses are represented in terms of two analytical functions of a complex variable. In the main approaches, the nonlinear interaction between the loading bearing blocks and the specimen as well as the curvature of their surfaces and the elastic parameters of their materials are taken into account. Numerical examples are solved using MATLAB to demonstrate the influence of deformability, curvature of the specimen and platens on the distribution of the normal contact stresses as well as on the tensile and compressive stresses acting across the loaded diameter. Derived equations also allow calculating the modulus of elasticity, total deformation modulus and creep parameters of the specimen material based on the experimental data of radial contraction of the specimen.

TENSILE TESTING OF C/C COMPOSITES AT HIGH TEMPERATURES

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TENSILE TEST AND PHYSICAL MODEL OF NiTi SHAPE MEMORY ALLOY

The tensile stress-strain curves of NiTi wires are obtained by tensile experiments under different heat treatments. A phenomenological physical model based on hysteresis element method is developed to describe the experimentally determined stress-strain curves of shape memory alloy (SMA) wires. Numerical simulations are made. Simulation results show that：(1) a series of unusual changes on physical and mechanical properties of SMA wires occur when martensitic, especially R (rhombohedral) phase transformation emerge. The stress-strain relation of SMA wires is highly non-linear; (2) there are no notable yielding phenomena before NiTi wires are broken; (3) numerical results obtained by the physical model are in good agreement with experimental data.

3-D distribution of tensile stress in rock specimens for the Brazilian test

It is claimed that the formula used for calculating the tensile strength of a disk-shaped rock specimen in the Brazilian test is not accurate, because the formula is based on the 2-dimensional elastic theory and only suitable for very long or very short cylin- ders. The Matlab software was used to obtain the 2-dimensional distribution of stress in the rock specimen for Brazilian test. Then the 2-dimensional stress distribution in Brazilian disk was analyzed by the Marc FEM software. It can be found that the results obtained by the two software packages can verify each other. Finally, the 3-dimensional elastic stress in the specimen was calculated. The re- sults demonstrate that the distribution of stress on the cross section of the specimen is similar to that in 2-dimension. However, the value of the stress on the cross section varies along the thickness of the specimen and the stress is bigger when getting closer to the end of the specimen. For the specimen with a height-to-diameter ratio of 1 and a Poisson’s ratio of 0.25, the tensile strength calculat- ed with the classical 2-D formula is 23.3% smaller than the real strength. Therefore, the classical 2-D formula is too conservative.

Analysis on the deformation and fracture behavior of carbon steel by in situ tensile test

The deformation and fracture behaviors of low-carbon steel, medium-carbon steel, and high-carbon steel were studied on internal microstructure using the scanning electron microscopy in situ tensile test. The microstructure mechanism of their deformation and fracture behavior was analyzed. The results show that the deformation and fracture behavior of low-carbon steel depends on the grain size of ferrite, the deformation and fracture behavior of medium-carbon steel depends on the size of ferrite grain and pearlite lump,and the deformation and fracture behavior of high-carbon steel depends on the size of pearlite lump and the pearlitic interlamellar spacing.

Design and Development of Grip for Circular Test Piece Inuniversal Tensile Testing Machine

The design and development of jaw grip for circular tensile test samples in a universal mechanical tester were undertaken in this work. In developing economies, the cost of acquiring laboratory testing equipment and accessories is huge, thereby depriving most of the supposedly advanced laboratories of most of this necessary research equipment. Where the equipment is available, they are either non-functional due to inadequate maintenance know-how or non-availability of necessary accessories. The developed grip in this work is part of an effort at providing accessories as their need arises. Advanced design and manufacturing tools were deployed to develop the jaw grip by using austenitic stainless steel. The developed jaw grip was used on the test equipment to conduct tensile tests on steel samples and the results were found to conform to international standard. Consequently, replacement of worn-out accessories has been carried out in resent time, which eventually saves idle time of equipment or otherwise importation for replacement.

Study of Deformation Coating for Sheets by Using Tensile Test

This article focuses on the study of the defined values of tensile strain and the effect of low temperature plasma adhesion selected coatings on steel samples using a tensile testing flat test bars. Samples were made by machining and welding technologies. The flat test bars were tested by pulling on a test rig UPC 1200. Part of the samples was treated on the surface prior to coating by a tensile test, second base coat and with a final coat continuous multi plasma system. The selected test samples were determined from the tensile test of the material characteristics apparent from the tensile diagrams. The examined samples were fitted top and base coat. Another group was the KTL basis. The presented graphs show the dependence of the strength on elongation of a sample according to DIN EN ISO 6892-2. The samples were then examined under a stereo microscope SCHUT brand, type SSM-E in the laboratory to conduct coating on a steel sheet at the moment of total violation sectional samples. The base layer, in which the temperature ranges from 160°C - 180°C, was applied by electrophoresis method.

A METHOD TO QUANTIFY CRAZING DEFORMATION BY TENSILE TESTS FOR POLYSTYRENE/POLYOLEFIN ELASTOMER IMMISCIBLE BLENDS

A method to quantify crazing deformations by tensile tests for polystyrene (PS) and polyolefin elastomer (POE) blends was investigated. The toughness of PS/POE blends, reflected by the Charpy impact strength, increased with the content of POE. SEM micrographs showed the poor compatibility between PS and POE. In simple tensile tests, it is very easy to achieve the ratio of crazing deformation, i.e. K by measuring the size changes of samples. The K values decreased with increasing the content of POE, and the deformations of PS/POE blends were dominated by crazing. The plots of the change of volume (ΔV) against longitudinal variation (Δl) showed a linear relationship, and the slope of lines decreased with the content of POE. Measuring samples at the tensile velocities of 5 mm/min,50 mm/min, and 500 mm/min respectively, the K values kept unchanged for each PS/POE blends.