Influence of deformation on the corrosion behavior of LZ91 Mg-Li alloy

The effect of rolling and forging on the microstructure and corrosion behavior of LZ91 alloy was investigated using an electron probe micro-analyzer,immersion and electrochemical tests.Results showed that the area fraction of theβ-Li phase remained unchanged,and the grain size of theβ-Li phase decreased after forging.The as-rolled forged alloy(FR-LZ91)exhibited the highest area fraction of theβ-Li phase and the longest grains.The corrosion resistance of the forged LZ91 alloy increased due to grain refinement that prevented further corrosion during the immersion test.Among the experimental alloys,FR-LZ91 showed the highest resistance of corrosion film and charge transfer resistance values due to its protective film caused by the high area fraction of theβ-Li phase.

Corrosion and in vitro cytocompatibility investigation on the designed Mg-Zn-Ag metallic glasses for biomedical application

In the present work,seven Mg-Zn-Ag alloys with the nominal composition of Mg_(96-x)Zn_(x)Ag_(4)(x=17,20,23,26,29,32,35 in at.%)were prepared by induction melting and single-roller melt-spinning.The X-ray diffraction(XRD)analyses indicate the metallic glasses with three composition of Mg_(73)Zn_(23)Ag_(4),Mg_(70)Zn_(26)Ag_(4),and Mg_(67)Zn_(29)Ag_(4)were obtained successfully.The differential scanning calorimetry(DSC)measurement was used to obtain the characteristic temperature of Mg-Zn-Ag metallic glasses for the glass-forming ability analysis.The maximum glass transition temperature(Trg)was found to be 0.525 with a composition close to Mg_(67)Zn_(29)Ag_(4),which results in the best glass-forming ability.Moreover,the immersion test in simulated body fluid(SBF)demonstrate the relative homogeneous corrosion behavior of the Mg-Zn-Ag metallic glasses.The corrosion rate of Mg-Zn-Ag metallic glasses in SBF solution decreases with the increase of Zn content.The sample Mg_(67)Zn_(29)Ag_(4)has the lowest corrosion rate of 0.19mm/yr,which could meet the clinical application requirement well.The in vitro cell experiments show that the Madin-Darby canine kidney(MDCK)cells cultured in sample Mg_(67)Zn_(29)Ag_(4)and its extraction medium have higher activity.However,the Mg-Zn-Ag metallic glasses exhibit obvious inhibitory effect on human rhabdomyosarcoma(RD)tumor cells.The present investigations on the glass-forming ability,corrosion behavior,cytocompatibility and tumor inhibition function of the Mg-Zn-Ag based metallic glass could reveal their biomedical application possibility.

LPCS Ni-Zn-Al_(2)O_(3) Intermediate Layer Enhanced SPS NiCr-Cr_(3)C_(2) Coating with Higher Corrosion and Wear Resistances

The double-layer NiCr-Cr_(3)C_(2)/Ni-Zn-Al_(2)O_(3) coatings with sufficient corrosion and wear resistance were prepared on low carbon steel substrates.The intermediate layers Ni-Zn-Al_(2)O_(3) were fabricated by using low-pressure cold spray (LPCS) method to improve the salt fog corrosion resistance properties of the supersonic plasma spray (SPS) NiCr-Cr_(3)C_(2) coatings.The friction and wear performance for the double-layer and single-layer NiCr-Cr_(3)C_(2) coatings were carried out by line-contact reciprocating sliding,respectively.Combined with the coating surface analysis techniques,the effect of the salt fog corrosion on the tribological properties of the double-layer coatings was studied.The results showed that the double-layer coatings exhibited better wear resistance than that of the single-layer coatings,due to the better corrosion resistance of the intermediate layer;the wear mass losses of the double-layer coatings was reduced by 70%than that of the single layer coatings and the wear mechanism of coatings after salt fog corrosion conditions is mainly corrosion wear.

Impressive strides in amelioration of corrosion behavior of Mg-based alloys through the PEO process combined with surface laser process: A review

The unsatisfactory corrosion properties of Mg-based alloys pose a significant obstacle to their widespread application. Plasma electrolytic oxidation(PEO) is a prevalent and effective coating method that produces a ceramic-like oxide coating on the surface of Mg-based alloys,enhancing their resistance to corrosion. Research has demonstrated that PEO treatment can substantially improve the corrosion performance of alloys based on magnesium in the short term. In an effort to enhance the corrosion resistance of PEO coatings over an extended period of time, researchers have turned their attention to the use of laser processes as both pre-and post-treatments in conjunction with the PEO process. Various laser processes, such as laser shock melting(LSM), laser shock adhesion(LSA), laser shock texturing(LST), and laser shock peening(LSP), have been investigated for their potential to improve PEO coatings on Mg substrates and their alloys. These laser melting processes can homogenize and alter the microstructure of Mg-based alloys while leaving the bulk material unchanged, thereby modifying the substrate surface. However, the porous and rough structure of PEO coatings, with their open and interconnected pore structure, can reduce their long-term corrosion resistance. As such, various laser processes are well-suited for surface modification of these coatings. This study will first examine the PEO process and the various types of laser processes used in this process, before investigating the corrosion behavior of PEO coatings in conjunction with laser pre-and post-treatment processes.

Corrosion behavior of composite coatings containing hydroxyapatite particles on Mg alloys by plasma electrolytic oxidation: A review

Mg and its alloys have been introduced as promising biodegradable materials for biomedical implant applications due to their excellent biocompatibility, mechanical behavior, and biodegradability. However, their susceptibility to rapid corrosion within the body poses a significant challenge and restricts their applications. To overcome this issue, various surface modification techniques have been developed to enhance the corrosion resistance and bioactivity of Mg-based implants. PEO is a potent technique for producing an oxide film on a surface that significantly minimizes the tendency to corrode. However, the inevitable defects due to discharges and poor biological activity during the coating process remain a concern. Therefore, adding suitable particles during the coating process is a suitable solution. Hydroxyapatite(HAp)has attracted much attention in the development of biomedical applications in the scientific community. HAp shows excellent biocompatibility due to its similarity in chemical composition to the mineral portion of bone. Therefore, its combination with Mg-based implants through PEO has shown significant improvements in their corrosion resistance and bioactivity. This review paper provides a comprehensive overview of the recent advances in the preparation, characterization, corrosion behavior and bioactivity applications of HAp particles on Mg-based implants by PEO.

Corrosion behavior of tinplate in NaCl solution

The corrosion process of tinplate in 0.5 mol/L NaCl solution was investigated using the electrochemical impedance spectroscopy（EIS）,and the morphology and structure of the corrosion products were characterized by scanning electron microscope（SEM）,scanning probe microscopy（SPM）,X-ray diffraction（XRD） and X-ray photoelectron spectroscopy（XPS）.The results showed that the resistance of tin coating,Rc,was essentially constant but the charge transfer resistance,Rct,decreased by 2 orders of magnitude,which indicated that the tin coating was not seriously corroded while the carbon steel substrate was corroded continuously.The corrosion of tinplate in 0.5 mol/L NaCl solution was mainly the dissolution of carbon steel substrate because of the defects in the tin layer and the corrosion product was mainly γ-FeOOH.

Fabrication, tribological and corrosion behaviors of detonation gun sprayed Fe-based metallic glass coating

A metallic glass coating with the composition of Fe51.33Cr14.9Mo25.67Y3.4C3.44B1.26 （mole fraction, %） on the Q235 stainless steel was developed by the detonation gun （D-gun） spraying process. The microstructure and the phase aggregate were analyzed by scanning electron microscopy and X-ray diffractometry, respectively. Microhardness, wear resistance and corrosion behavior were assessed using a Vickers microhardness tester, a ball-on-disk wear testing machine and the electrochemical measurement method, respectively. Microstructural studies show that the coatings possess a densely layered structure with the porosity less than 2.1%. The tribological behavior of the coatings examined under dry conditions shows that their relative wear resistance is five times higher than that of the substrate material. Both adhesive wear and abrasive wear contribute to the friction, but the former is the dominant wear mechanism of the metallic glass coatings. The coatings exhibit low passive current density and extremely wide passive region in 3.5% NaCl solution, thus indicating excellent corrosion resistance.

Electrochemical corrosion behavior of arc sprayed Al-Zn-Si-RE coatings on mild steel in 3.5% NaCl solution

Al-Zn-Si-RE coating with high Al content was deposited on mild steel by arc spraying. The electrochemical behavior of Al-Zn-Si-RE coating in 3.5%NaCl solution was systematically studied by potentiodynamic polarization, corrosion potential (φcor ) and electrochemical impedance spectroscopy techniques (EIS). The impedance data were fitted to appropriate equivalent circuits to explain the different electrochemical processes occurring at the electrode-electrolyte interface. The results indicate that Al-Zn-Si-RE coating reveals the similar polarization behavior as Zn-15Al coating. The coating has no passive region in the anodic polarization, but far lower corrosion current and much higher corrosion potential. Al-Zn-Si-RE coating provides effective sacrificial protection for steel substrate and the sacrificial anodic protection plays dominant role during the immersion process. In addition, theφcor evolution and EIS plots indicate that the corrosion process can be divided into five stages: pitting-dissolution-redeposition, activation corrosion, cathodic protection, physical barriers and the coating failure.

Corrosion behavior of micro-arc oxidation coating on AZ91D magnesium alloy in NaCl solutions with different concentrations

Ceramic oxide coatings were prepared on AZ91D magnesium alloys in alkaline silicate solution using micro-arc oxidation（MAO） technique.The corrosion behavior of MAO coating on AZ91D magnesium alloys in NaCl solutions with different concentrations（0.1%,0.5%,1.0%,3.5% and 5.0% in mass fraction） was evaluated by electrochemical measurements and immersion tests.The results showed that the corrosion rate of the MAO coated AZ91D increased with increasing chloride ion concentration.The main form of corrosion failure was localized corrosion for the MAO coated AZ91D immersed in higher concentration NaCl solutions（1.0%,3.5% and 5.0%）,while it was general corrosion in dilute NaCl solutions（0.1% and 0.5%）.Two different stages of the failure process of the MAO coated AZ91D could be identified：1） occurrence of the metastable pits and 2） growth of the pits.Different equivalent circuits were also proposed based on the results of electrochemical impedance spectroscopy（EIS） for the MAO coated AZ91D immersed in different concentrations of NaCl solutions for 120 h.

Corrosion behavior of T2 copper in 3.5% sodium chloride solution treated by rotating electromagnetic field

Copper is susceptible to producing corrosion problems in corrosive environments, which leads to serious safety problems. Thus, investigating the corrosion behavior of copper is of great significance. The effects of rotating electromagnetic field on corrosion behavior of T2 copper in 3.5% sodium chloride solution with electrochemical measurements were investigated. The results showed that rotating electromagnetic field changed properties of 3.5% sodium chloride solution by increasing the values of temperature and pH and decreasing the values of conductivity and dissolved oxygen. The rotating electromagnetic field improved the corrosion resistance of T2 copper. The corrosion products of T2 copper in treated 3.5% sodium chloride solution were composed of Cu20 and CuCl. The low corrosion rate of T2 copper was resulted from the decrease of dissolved oxygen in 3.5% sodium chloride solution treated by rotating electromagnetic field.

Corrosion behavior of Ti-Nb-Ta-Zr-Fe alloy for biomedical applications in Ringer's solution

The corrosion resistance of Ti？25Nb？10Ta？1Zr？0.2Fe （mass fraction, %） （TNTZF） alloy in Ringer’s solution at 37 °C was investigated by potentiodynamic polarization measurement. Ti？6Al？4V ELI （Extra low interstitial） alloy was also investigated to make a comparison. The results show that TNTZF alloy has higher corrosion potential, lower corrosion current density, more stable passive current density and wider passive region compared with Ti–6Al–4V ELI alloy, which indicates that TNTZF alloy has better corrosion resistance. In addition, pitting corrosion is observed on the surface passive film of Ti–6Al–4V ELI alloy but is not found on that of TNTZF alloy. The XPS analysis results reveal that the passive film formed on TNTZF alloy is composed of Nb2O5, NbO2, Ta2O5, ZrO2, TiO and Ti2O3oxides in the matrix of TiO2, which makes the passive film more stable and protective than that formed on Ti？6Al？4V ELI alloy and contributes much to its superior corrosion resistance.

Growth and corrosion behaviors of thin anodic alumina membrane on AA5083 Al-Mg alloy in incalescent medium

A self-ordered porous film was fabricated on aluminum alloy in a ternary boric-sulfuric-oxalic acid electrolyte system. By means of voltage–time response, the oxidation process as well as the growth efficiency was studied. Field emission scanning electron microscopy（FE-SEM） was adopted to reveal the morphological and microstructural features of as-fabricated oxide layers. The corrosion protection properties of the films were investigated by electrochemical impedance spectroscopy and potentiodynamic polarization measurements. The results showed that increasing the concentration of the double ionic layer located at the oxide interface could accelerate the film growth rate. The anodic oxidative layer with thickness of 8-9 μm and pore diameter of 10-14 nm maintains the pattern and topography of workpieces, compared with the overall closed film with hierarchical structure. Both samples exhibited much lower corrosion current density after boil water sealing. Meanwhile, a superior stability could be achieved through raising the ambient temperature.

Influence of casting module on corrosion behavior of Mg-11Gd-3Y alloy

The influences of two kinds of casting modules of metal casting （MC） and expandable pattern casting （EPC） on the corrosion behavior of Mg-11Gd-3Y alloy were studied by electrochemical measurements, scanning electron microscopy （SEM） observation, X-ray diffractometry （XRD） and X-ray photoelectron spectroscopy （XPS） analysis. It is found that the quantity of the Mg 24 （Gd, Y） 5 phase in MC is more than that in EPC due to the cooling rate. There is more alloying element dissolved in the matrix compared with MC. For EPC, the galvanic corrosion effect between the matrix and the Mg 24 （Gd, Y） 5 phase decreases and the corrosion resistance increases compared with the MC. The chief corrosion mode for Mg-11Gd-3Y alloy is pitting corrosion because most of the alloying elements are transformed into intermetallic phases. The average corrosion rate of the MC alloy in the immersion test is five times higher than that of EPC alloy and yttrium is present in the product film, which will provide increased protection for Mg-11Gd-3Y alloy. The electrochemical measurements and immersion test show that the EPC process increases the corrosion resistance compared with the MC Mg-11Gd-3Y alloy.

Effect of ageing time on corrosion behavior of Mg-10Gd-4.8Y-0.6Zr extruded-alloy

The corrosion behaviors of Mg-10Gd-4.8Y-0.6Zr extruded-alloys with various ageing time were investigated by immersion test and electrochemical measurements.The results show that the corrosion rate of the experimental alloy decreases with the increase of ageing time from 0 to 108 h.The corrosion resistance of the experimental alloy was found to increase with the increase of the size of the precipitate phases.The open circuit potential of the experimental alloy increases with the increase of the ageing time.The potentiodynamic polarization curves show that the cathodic over-potential increases with the increase of ageing time,leading to a decrease in the current density of anodic current plateau with the increase of ageing time.

Corrosion degradation behavior of Mg-Ca alloy with high Ca content in SBF

The corrosion degradation behavior of a Mg-Ca alloy with high Ca content aiming for a potential bone repair material in the simulated body fluid（SBF） was investigated.The microstructure and phase constitution of the pristine Mg-30%Ca（mass fraction） alloy were characterized with scanning electron microscopy（SEM） and X-ray diffraction（XRD）.The Mg-30%Ca alloy samples were immersed in the SBF for 90 d,and the morphology,composition and cytotoxicity of the final corrosion product were examined.It is found that Mg-30%Ca alloy is composed of α-Mg and Mg2 Ca phases.During the corrosion process in the SBF,the Mg2 Ca phase acts as an anode and the α-Mg phase acts as a cathode.The final corrosion product of the Mg-30%Ca alloy in SBF includes a small amount of black precipitates and white suspended particles.The white suspended particles are Mg（OH）2 and the black particles are believed to have a core-shell structure.The cytotoxicity experiments indicate that these black precipitates do not induce toxicity to cells.

Characterization of localized corrosion pathways in 2195-T8 Al-Li alloys exposed to acidic solution

The corrosion properties of aluminum-lithium(Al-Li) alloys, which are potential materials used to construct for tanks of liquid rockets or missiles, are essential for safe propellant storage and transport. In order to manifest the corrosion resistance of the 2195 Al-Li alloy in practical propellant tanks filled with N2O4, the alloy was soaked in 30% nitric acid solution, an accelerating corrosion environment, to test its corrosion behavior. Scanning electron microscopy(SEM) and transmission electron microscopy(TEM)were used to characterize microstructure and corrosion morphology of the alloy. Focused ion beam(FIB),combined with SEM, was used to demonstrate localized corrosion features and the propagation of corrosion pathways beneath the alloy surface. It was found that the corrosion network was formed with most intergranular corrosion and sparse intragranular corrosion. Additionally, the distribution and number of intermetallic particles influenced the localized corrosion degree and the direction of corrosion pathways. Aggregated particles made corrosion pathways continuously and caused more severe corrosion. The results from this work were valid and useful to corrosion prevention and protection for storage safety on propellant tanks in N_(2)O_(4).

Relationship between elements migration ofα-AlFeMnSi phase and micro-galvanic corrosion sensitivity of Al-Zn-Mg alloy

First principles calculations and scanning Kelvin probe force microscopy(SKPFM)were used to investigate the effect of elements migration ofα-AlFeMnSi phase on micro-galvanic corrosion behavior of Al-Zn-Mg alloy.The simulation results showed that the average work function difference between theα-AlFeMnSi phase and Al matrix decreased from 0.232 to 0.065 eV due to the synchronous migration of elements Fe-Mn-Si.Specifically,as the elements Fe-Si migration during the extrusion process,the average Volta potential difference detected by SKPFM between theα-AlFeMnSi phase and Al matrix dropped down to 432.383 mV from 648.370 mV.Thus,the elements migration reduced the micro-galvanic corrosion sensitivity of Al-Zn-Mg alloy.To reach the calculated low micro-galvanic tendency betweenα-AlFeMnSi phase and Al matrix,the diffusion of Mn should be promoted during extruding process.

Effects of inorganic ions,organic particles,blood cells,and cyclic loading on in vitro corrosion of Mg–Al alloys

Recently,magnesium(Mg)alloys have attracted extensive attention as biodegradable implant materials.However,cyclic loading and the corrosive environment of the body are significant challenges for the practical use of alloys,and there are few studies on this topic.In this study,we conducted a four-point bending fatigue test for 86,400 cycles(12 h)in simulated body fluid(SBF),plasma,and whole blood with an AZ series alloy Mg-9Al-0.5Zn-0.27Mn-0.12Ag,to examine the effects of inorganic ions,organic particles,blood cells,and cyclic loading on Mg alloy corrosion.The Mg^(2+)concentration and solution pH were measured before and after experimentation,and the sample surfaces were characterized by 3D digital microscopy,scanning electron microscopy(SEM),energy-dispersive X-ray spectroscopy(EDS),Fourier-transform infrared(FTIR)spectroscopy,Raman spectroscopy,and X-ray photoelectron spectroscopy(XPS).Our results showed that in the non-loading condition,a porous and weak inorganic product layer(mainly Mg/Ca phosphate and carbonate)formed on the surface of the Mg alloy sample immersed in SBF,which hardly had a protective effect on Mg alloy corrosion.For the samples immersed in plasma,the organic particles promoted the formation of an organic and more compact product layer,which protected the Mg alloy from severe corrosion.For the sample immersed in whole blood,the blood cells affected organic particle deposition on the product layer and thus interfered with the formation of an organic compact product layer,which slightly accelerated the corrosion process.Furthermore,cyclic loading damaged the layer integrity and significantly increased the corrosion rates of all the studied materials compared to the samples not subjected to cyclic loading.Nonetheless,under cyclic loading,blood cells adsorbed on the Mg alloy surfaces,and formed films,which protected the Mg alloy substrate and delayed Mg alloy corrosion.

Understanding on corrosion mechanism of oxidized AZW800 alloy in 3.5 wt%NaCl solution

Magnesium alloys are more widely used at higher temperatures.However,it is not well known whether oxide layer,produced at high temperature,could show corrosion protection.Thus,the corrosion behaviors of oxidized AZW800 alloy were investigated by hydrogen evolution and electrochemical measurements to evaluate effect of oxide layer on corrosion resistance.The results showed that corrosion of removed oxide layer AZW800 alloy showed characteristic of localized corrosion,leaving randomly bulky pits.While reserved oxide layer AZW800 alloy exhibited a relatively uniform corrosion.The results indicated that oxide layer could hinder corrosion of oxidized AZW800 alloy in the initial period of immersion.While subsequently,aggravated corrosion would occur owing to defects of oxide layer and less protective products film.Besides,present of oxide layer eliminated micro-galvanic couple on alloy surface.The synergistic effect of elimination of micro-galvanic couple on alloy surface and alkalization effect transforms localized corrosion into relatively uniform corrosion of alloys.

Pitting Corrosion Behavior of Stainless Steel 304 in Carbon Dioxide Environments

With a rotating cylinder electrode apparatus, the polarization behaviors of the mild steel and the stainless steel 0Cr18Ni9 in NaHCO 3 (0.5 M)+Na 2CO 3 (0.5 M) solution with and without erodent particles were investigated and compared. The results show that the rotation speed of cylinder hardly affects the polarization behavior of sample in solution without particles but exerts a great influence on that with particles. Increasing rotation speed, the free corrosion potential shifts to positive direction and the oxygen limiting current density increases. Both the mild steel and stainless steel 0Cr18Ni9 experience a significant increase of the mass loss by increasing erosion, and erosive wear was dominated by severe micro-plowing. The insufficient mechanical strength of both materials leads to a low resistance to particle removal. Increasing peripheral velocities of the rotating cylinder enhances the corrosion rate of the mild steel. The stainless steel 0Cr18Ni9, due to a high erosive wear, also suffers from similar erosion-corrosion damage, despite that its corrosion resistance is much higher than that of the mild steel.