Certain non-metallic granules （NMG） were selected as the research object. It was proposed to conduct the volume compression experiments as well as those on the NMG physical properties at high stress levels. Then, no...Certain non-metallic granules （NMG） were selected as the research object. It was proposed to conduct the volume compression experiments as well as those on the NMG physical properties at high stress levels. Then, not only the volume compression ratio curve but also the extended Drucker-Prager linear model were obtained. In addition, through the friction strength tests, parameters of the Mohr-Coulomb model were gained, which proved in basic agreement with those of the extended Drucker-Prager linear model. Additionally, curves of the friction coefficients between the NMG and the sheet metal trader different pressures were also obtained. Based on the material performance experiments, numerical analysis in respect of flexible-die forming process with solid granule medium （SGM） was conducted. The die and device for experiments of solid granule medium forming （SGMF） on sheet metal were designed and manufactured. Typical parabolic parts were successfully trial-produced. The tests and simulation results show that the sheet formability is significantly improved for the extraordinary friction performance during interaction between the SGM and the sheet metal surface. The process control and die structure are simple, and the shaped work-pieces enjoy many advantages, such as satisfactory surface quality and favorable die fitability, which offers a brand-new method and means for processing and preparation of sheet metals.展开更多
The experimental die apparatus of the solid granules medium forming on sheet metal was designed and manufactured.Typical parts,such as conical,parabolic,cylindrical and square-box-shaped components,were successfully t...The experimental die apparatus of the solid granules medium forming on sheet metal was designed and manufactured.Typical parts,such as conical,parabolic,cylindrical and square-box-shaped components,were successfully trial-produced as well.According to the analysis of the changing trends of the cross-section shape and the wall thickness during the process,it can be found that the shape of the free deformation zone of the sheet metal,which is the most critical thinning area,can be described as an approximately spherical cap.According to this forming feature,back pressure deep drawing technology with solid granules medium on sheet metal was proposed to restrain drastic thinning at the bottom of the part through the joint friction effect of solid granules medium,the back pressure tringle and the sheet metal.Therefore,the deep drawing limit of the sheet metal is significantly improved.In order to fabricate thin-walled rotary parts with great drawing ratio and complex cross-sections,a finite element model based on the material property test of the solid granules medium was established to optimize the scheme of the back pressure deep drawing.The effects on the forming performance of sheet metal from back pressure load and the approach of blank holding control were analyzed through this model.展开更多
The European stainless steel producers generate 20 -30 kg dust per ton of produced stainless steel.The dust formed during various stages of the production process contains valuable metals such as Cr,Ni and Mo.In gener...The European stainless steel producers generate 20 -30 kg dust per ton of produced stainless steel.The dust formed during various stages of the production process contains valuable metals such as Cr,Ni and Mo.In general this dust is considered as a hazardous waste.If not taken care of the dust will be an environmental risk causing potential problems such as leaching of heavy metals into groundwater and pollution of land and air.By applying techniques for recycling the dust the problem is minimized and valuable metals are recovered and re-used as raw material in the steel making process,leading to a significant reduction of the consumption of natural resources to decelerate the climate change and ensure a sustainable development.One of the business segments of Befesa Zinc S.L.U.,a subsidiary company of Abengoa,is the recycling of dusts and other residues containing nickel,chromium and molybdenum from the stainless steel industry.The technologies applied are submerged arc reduction smelting(Befesa Valera S.A.S.,Gravelines,France) and plasma reduction smelting(Befesa ScanDust AB,Landskrona,Sweden).Stainless steel plant dusts,mill scale and other residues are delivered in closed containers and big bags by ship,rail or truck and stored.After a preparation of the residues and charging into the pyrometallurgical furnace,the metal compounds contained in the charge are reduced to metals in the presence of the carbon added.At Befesa ScanDust,the regularly tapped liquid metal is cast in the form of granules via the Granshot^(?) granulation process.The granulated product has many advantages such as excellent preheating properties and fast melting when added to a metallurgical process.The granules size and shape also makes it very suitable to handle with most raw material handling systems.By granulating the so-called alloyed pig iron(API) a high metallic yield is achieved ensuring maximum recovery of metal and less new dust generation compared to a crushed material.The granules are redelivered to the stainless steel producers or sold on the open market.展开更多
目的对润明颗粒中重金属及有害元素的残留进行测定和风险评估,为润明颗粒的安全用药提供参考依据。方法采用电感耦合等离子体质谱(inductively coupled plasma mass spectrometry,ICP-MS)法测定其18种重金属及有害元素的残留量,并结合...目的对润明颗粒中重金属及有害元素的残留进行测定和风险评估,为润明颗粒的安全用药提供参考依据。方法采用电感耦合等离子体质谱(inductively coupled plasma mass spectrometry,ICP-MS)法测定其18种重金属及有害元素的残留量,并结合各元素测定值对其进行风险评估。结果20批次样品中各元素的危害系数均低于风险值,基于风险评估结果,得出润明颗粒中Pb、Cd、As、Hg的限度分别为2、1、2、0.2 mg·kg^(-1)。结论润明颗粒中重金属及有害元素的安全风险较低,该方法为润明颗粒的用药安全和质量控制提供参考。展开更多
基金Project(50775197)supported by the National Natural Science Foundation of China
文摘Certain non-metallic granules （NMG） were selected as the research object. It was proposed to conduct the volume compression experiments as well as those on the NMG physical properties at high stress levels. Then, not only the volume compression ratio curve but also the extended Drucker-Prager linear model were obtained. In addition, through the friction strength tests, parameters of the Mohr-Coulomb model were gained, which proved in basic agreement with those of the extended Drucker-Prager linear model. Additionally, curves of the friction coefficients between the NMG and the sheet metal trader different pressures were also obtained. Based on the material performance experiments, numerical analysis in respect of flexible-die forming process with solid granule medium （SGM） was conducted. The die and device for experiments of solid granule medium forming （SGMF） on sheet metal were designed and manufactured. Typical parabolic parts were successfully trial-produced. The tests and simulation results show that the sheet formability is significantly improved for the extraordinary friction performance during interaction between the SGM and the sheet metal surface. The process control and die structure are simple, and the shaped work-pieces enjoy many advantages, such as satisfactory surface quality and favorable die fitability, which offers a brand-new method and means for processing and preparation of sheet metals.
基金Project(50775197) supported by the National Natural Science Foundation of China
文摘The experimental die apparatus of the solid granules medium forming on sheet metal was designed and manufactured.Typical parts,such as conical,parabolic,cylindrical and square-box-shaped components,were successfully trial-produced as well.According to the analysis of the changing trends of the cross-section shape and the wall thickness during the process,it can be found that the shape of the free deformation zone of the sheet metal,which is the most critical thinning area,can be described as an approximately spherical cap.According to this forming feature,back pressure deep drawing technology with solid granules medium on sheet metal was proposed to restrain drastic thinning at the bottom of the part through the joint friction effect of solid granules medium,the back pressure tringle and the sheet metal.Therefore,the deep drawing limit of the sheet metal is significantly improved.In order to fabricate thin-walled rotary parts with great drawing ratio and complex cross-sections,a finite element model based on the material property test of the solid granules medium was established to optimize the scheme of the back pressure deep drawing.The effects on the forming performance of sheet metal from back pressure load and the approach of blank holding control were analyzed through this model.
文摘The European stainless steel producers generate 20 -30 kg dust per ton of produced stainless steel.The dust formed during various stages of the production process contains valuable metals such as Cr,Ni and Mo.In general this dust is considered as a hazardous waste.If not taken care of the dust will be an environmental risk causing potential problems such as leaching of heavy metals into groundwater and pollution of land and air.By applying techniques for recycling the dust the problem is minimized and valuable metals are recovered and re-used as raw material in the steel making process,leading to a significant reduction of the consumption of natural resources to decelerate the climate change and ensure a sustainable development.One of the business segments of Befesa Zinc S.L.U.,a subsidiary company of Abengoa,is the recycling of dusts and other residues containing nickel,chromium and molybdenum from the stainless steel industry.The technologies applied are submerged arc reduction smelting(Befesa Valera S.A.S.,Gravelines,France) and plasma reduction smelting(Befesa ScanDust AB,Landskrona,Sweden).Stainless steel plant dusts,mill scale and other residues are delivered in closed containers and big bags by ship,rail or truck and stored.After a preparation of the residues and charging into the pyrometallurgical furnace,the metal compounds contained in the charge are reduced to metals in the presence of the carbon added.At Befesa ScanDust,the regularly tapped liquid metal is cast in the form of granules via the Granshot^(?) granulation process.The granulated product has many advantages such as excellent preheating properties and fast melting when added to a metallurgical process.The granules size and shape also makes it very suitable to handle with most raw material handling systems.By granulating the so-called alloyed pig iron(API) a high metallic yield is achieved ensuring maximum recovery of metal and less new dust generation compared to a crushed material.The granules are redelivered to the stainless steel producers or sold on the open market.
