Skutterudite(SKD)thermoelectric materials have high conversion efficiency,great mechanical proper-ties,and economical practicability in the medium temperature range(500e550C).They need to bejoined with metal electrode...Skutterudite(SKD)thermoelectric materials have high conversion efficiency,great mechanical proper-ties,and economical practicability in the medium temperature range(500e550C).They need to bejoined with metal electrodes to form a thermoelectric power generation device during application.However,high contact resistivity,severe element diffusion,and large coefficient of thermal expansionmismatch are main obstacles for their applications.To address these issues,a FeCoNiCrMo high-entropyalloy diffusion barrier layer was designed and prepared using an arc smelting method in this paper.Effectof heating temperatures on the microstructure and properties of the bonded joints were investigated.The maximum shear strength was 21.6 Mpa and the corresponding reaction layer thickness,contactresistivity were 3.77 mm,1.8 mUcm2 respectively at 600C,40 MPa,10 min.Shear strength dropped downto 18.8 MPa and the contact resistivity increased to 4.2 mU cm2 after aging for 640 h.Numerical modelwas established and it predicted that the contact resistivity would keep lower than 6.5 mU cm2(300 h,100 days)and 11 mU cm2(8760 h,1 year)and the reaction layer thickness would not exceed 25 mm(2400 h,100 days)and 45 mm(8760 h,1 year).展开更多
A good contact between the pantograph and catenary is critically important for the working reliability of electric trains, while the basic understanding on the electrical contact evolution during the pantograph--caten...A good contact between the pantograph and catenary is critically important for the working reliability of electric trains, while the basic understanding on the electrical contact evolution during the pantograph--catenary system working is still ambiguous so far. In this paper, the evolution of electric contact was studied in respects of the contact resistance, temperature rise, and microstructure variation, based on a home-made pantograph-catenary simulation system. Pure carbon strips and copper alloy contact wires were used, and the experimental electrical current, sliding speed, and normal force were set as 80 A, 30 km/h, and 80 N, respectively. The contact resistance presented a fluctuation without obvious regularity, concentrating in the region of 25 and 50 mf~. Temperature rise of the contact point experienced a fast increase at the first several minutes and finally reached a steady state. The surface damage of carbon trips in microstructure analysis revealed a complicated interaction of the sliding friction, joule heating, and arc erosion.展开更多
采用反应合成技术和传统粉末冶金技术制备银氧化锡 (Ag Sn O2 )电接触材料。利用千瓦 CO2 激光器模仿电弧作用在试样表面产生局部熔化 ,对 Ag Sn O2 块体材料进行抗熔蚀性测试。对 Ag Sn O2 块体材料进行电导率测试和 X射线衍射分析 ,...采用反应合成技术和传统粉末冶金技术制备银氧化锡 (Ag Sn O2 )电接触材料。利用千瓦 CO2 激光器模仿电弧作用在试样表面产生局部熔化 ,对 Ag Sn O2 块体材料进行抗熔蚀性测试。对 Ag Sn O2 块体材料进行电导率测试和 X射线衍射分析 ,对块体材料及冷拉拔的 Ag Sn O2 线材进行显微组织分析 (扫描电镜、透射电镜 )。研究结果表明 ,采用反应合成技术可以在银基体中合成尺寸细小、界面新鲜的 Sn O2 颗粒 ,所制备的 Ag Sn O2 电接触材料中 ,微米级的 Sn O2 颗粒系由纳米级的 Sn O2 颗粒聚集而成 ;反应合成法制备的 Ag Sn O2 电接触材料较传统粉末冶金法制备的 Ag Sn O2 电接触材料具有更高的导电性和抗熔蚀性 ;该方法制备的 Ag Sn O2 电接触材料由于改变了 Ag、Sn O2 的结合状态使材料的加工性能。展开更多
目的提高Ni-P/nano-WC复合刷镀层的性能。方法利用电刷镀技术将Ni-P与nano-WC粉末共同沉积在40Cr基体表面形成纳米颗粒增强的复合镀层,再利用电接触技术对Ni-P/nano-WC复合镀层进行二次强化。利用光学显微镜、场发射扫描电子显微镜(FES...目的提高Ni-P/nano-WC复合刷镀层的性能。方法利用电刷镀技术将Ni-P与nano-WC粉末共同沉积在40Cr基体表面形成纳米颗粒增强的复合镀层,再利用电接触技术对Ni-P/nano-WC复合镀层进行二次强化。利用光学显微镜、场发射扫描电子显微镜(FESEM)、X射线衍射分析(XRD)、能谱分析(EDS)和显微硬度测量等手段,分析电接触强化处理对Ni-P/nano-WC复合镀层的影响。同时利用滚动摩擦试验分析电接触强化前后复合镀层耐磨性的变化情况。结果电接触强化处理后,Ni-P/nano-WC复合刷镀层的孔隙和裂纹减少,复合镀层与基体之间的界面在高温和高压的作用下发生焊合。XRD分析显示复合镀层的晶粒细化,镀层的晶粒尺寸由35.35 nm下降至26.28 nm。随着接触电流的加大,复合镀层的硬度也在逐步加大。经过20 k A电流的强化,复合镀层平均硬度由637HV0.1增加到885HV0.1,镀层硬度分布更加均匀;4 h的滚动摩损表明,随着接触电流的加大,试样的质量损失逐步减小,经20 k A接触电流强化后的Ni-P/nano-WC复合镀层质量损失为503 mg,比未经电接触强化的Ni-P/nano-WC复合镀层低40%。结论电接触强化技术能有效改善Ni-P/nano-WC复合镀层的微观组织与性能,将镀层界面由机械结合变为冶金结合,同时提高镀层的耐磨性能。展开更多
Sn/Ni-Sn/Sn sandwich joining piece was developed and applied to fabricate segmented half-Heusler/skutterudite thermoelectric joints,and high-temperature service behavior of the joints was studied.The microstructure an...Sn/Ni-Sn/Sn sandwich joining piece was developed and applied to fabricate segmented half-Heusler/skutterudite thermoelectric joints,and high-temperature service behavior of the joints was studied.The microstructure and contact resistance of the joint before and after aging were investigated.The joints are well bonded and no cracks appear at the interfaces of the joint before and after aging,which can be attributed to the formation of high-melting point intermetallic compounds.The electrical resistance crosses the joining layer smoothly and the contact resistance is low.These results show that the sandwich joining piece is effective and flexible,and promising for the preparation of segmented thermoelectric devices.展开更多
基金The authors gratefully acknowledge National Natural Science Foundation of China[Grant No.51805113 and 51775142]National Key R&D Program of China[2019YFA0705201]+2 种基金China Postdoctoral Science Foundation funded project[Grant No.2020T130143,2018M631923]Fundamental Research Funds for the Central Uni-versities[Grant No.FRFCU5710050920]Heilongjiang Touyan Team[XNAUEA 5640202520]。
文摘Skutterudite(SKD)thermoelectric materials have high conversion efficiency,great mechanical proper-ties,and economical practicability in the medium temperature range(500e550C).They need to bejoined with metal electrodes to form a thermoelectric power generation device during application.However,high contact resistivity,severe element diffusion,and large coefficient of thermal expansionmismatch are main obstacles for their applications.To address these issues,a FeCoNiCrMo high-entropyalloy diffusion barrier layer was designed and prepared using an arc smelting method in this paper.Effectof heating temperatures on the microstructure and properties of the bonded joints were investigated.The maximum shear strength was 21.6 Mpa and the corresponding reaction layer thickness,contactresistivity were 3.77 mm,1.8 mUcm2 respectively at 600C,40 MPa,10 min.Shear strength dropped downto 18.8 MPa and the contact resistivity increased to 4.2 mU cm2 after aging for 640 h.Numerical modelwas established and it predicted that the contact resistivity would keep lower than 6.5 mU cm2(300 h,100 days)and 11 mU cm2(8760 h,1 year)and the reaction layer thickness would not exceed 25 mm(2400 h,100 days)and 45 mm(8760 h,1 year).
基金supported by the National Natural Science Foundation of China (Nos. U1234202 and 51577158)the National Science Foundation for Distinguished Young Scholars of China (No. 51325704)the Fundamental Research Funds for the Central Universities (No. A0920502051505-19)
文摘A good contact between the pantograph and catenary is critically important for the working reliability of electric trains, while the basic understanding on the electrical contact evolution during the pantograph--catenary system working is still ambiguous so far. In this paper, the evolution of electric contact was studied in respects of the contact resistance, temperature rise, and microstructure variation, based on a home-made pantograph-catenary simulation system. Pure carbon strips and copper alloy contact wires were used, and the experimental electrical current, sliding speed, and normal force were set as 80 A, 30 km/h, and 80 N, respectively. The contact resistance presented a fluctuation without obvious regularity, concentrating in the region of 25 and 50 mf~. Temperature rise of the contact point experienced a fast increase at the first several minutes and finally reached a steady state. The surface damage of carbon trips in microstructure analysis revealed a complicated interaction of the sliding friction, joule heating, and arc erosion.
文摘采用反应合成技术和传统粉末冶金技术制备银氧化锡 (Ag Sn O2 )电接触材料。利用千瓦 CO2 激光器模仿电弧作用在试样表面产生局部熔化 ,对 Ag Sn O2 块体材料进行抗熔蚀性测试。对 Ag Sn O2 块体材料进行电导率测试和 X射线衍射分析 ,对块体材料及冷拉拔的 Ag Sn O2 线材进行显微组织分析 (扫描电镜、透射电镜 )。研究结果表明 ,采用反应合成技术可以在银基体中合成尺寸细小、界面新鲜的 Sn O2 颗粒 ,所制备的 Ag Sn O2 电接触材料中 ,微米级的 Sn O2 颗粒系由纳米级的 Sn O2 颗粒聚集而成 ;反应合成法制备的 Ag Sn O2 电接触材料较传统粉末冶金法制备的 Ag Sn O2 电接触材料具有更高的导电性和抗熔蚀性 ;该方法制备的 Ag Sn O2 电接触材料由于改变了 Ag、Sn O2 的结合状态使材料的加工性能。
文摘目的提高Ni-P/nano-WC复合刷镀层的性能。方法利用电刷镀技术将Ni-P与nano-WC粉末共同沉积在40Cr基体表面形成纳米颗粒增强的复合镀层,再利用电接触技术对Ni-P/nano-WC复合镀层进行二次强化。利用光学显微镜、场发射扫描电子显微镜(FESEM)、X射线衍射分析(XRD)、能谱分析(EDS)和显微硬度测量等手段,分析电接触强化处理对Ni-P/nano-WC复合镀层的影响。同时利用滚动摩擦试验分析电接触强化前后复合镀层耐磨性的变化情况。结果电接触强化处理后,Ni-P/nano-WC复合刷镀层的孔隙和裂纹减少,复合镀层与基体之间的界面在高温和高压的作用下发生焊合。XRD分析显示复合镀层的晶粒细化,镀层的晶粒尺寸由35.35 nm下降至26.28 nm。随着接触电流的加大,复合镀层的硬度也在逐步加大。经过20 k A电流的强化,复合镀层平均硬度由637HV0.1增加到885HV0.1,镀层硬度分布更加均匀;4 h的滚动摩损表明,随着接触电流的加大,试样的质量损失逐步减小,经20 k A接触电流强化后的Ni-P/nano-WC复合镀层质量损失为503 mg,比未经电接触强化的Ni-P/nano-WC复合镀层低40%。结论电接触强化技术能有效改善Ni-P/nano-WC复合镀层的微观组织与性能,将镀层界面由机械结合变为冶金结合,同时提高镀层的耐磨性能。
基金the National Natural Science Foundation of China(Nos.U1738114,51372261 and 51879089)。
文摘Sn/Ni-Sn/Sn sandwich joining piece was developed and applied to fabricate segmented half-Heusler/skutterudite thermoelectric joints,and high-temperature service behavior of the joints was studied.The microstructure and contact resistance of the joint before and after aging were investigated.The joints are well bonded and no cracks appear at the interfaces of the joint before and after aging,which can be attributed to the formation of high-melting point intermetallic compounds.The electrical resistance crosses the joining layer smoothly and the contact resistance is low.These results show that the sandwich joining piece is effective and flexible,and promising for the preparation of segmented thermoelectric devices.
