3D elastic-plastic FE model for simulating the force controlled stretch-bending process of double-cavity aluminum profile was established using hybrid explicit−implicit solvent method.Considering the computational acc...3D elastic-plastic FE model for simulating the force controlled stretch-bending process of double-cavity aluminum profile was established using hybrid explicit−implicit solvent method.Considering the computational accuracy and efficiency,the optimal choices of numerical parameters and algorithms in FE modelling were determined.The formation mechanisms of cross-section distortion and springback were revealed.The effects of pre-stretching,post-stretching,friction,and the addition of internal fillers on forming quality were investigated.The results show that the stress state of profile in stretch-bending is uniaxial with only a circumferential stress.The stress distribution along the length direction of profile is non-uniform and the maximum tensile stress is located at a certain distance away from the center of profile.As aluminum profile is gradually attached to bending die,the distribution characteristic of cross-section distortion along the length direction of profile changes from V-shape to W-shape.After unloading the forming tools,cross-section distortion decreases obviously due to the stress relaxation,with a maximum distortion difference of 13%before and after unloading.As pre-stretching and post-stretching forces increase,cross-section distortion increases gradually,while springback first decreases and then remains unchanged.With increasing friction between bending die and profile,cross-section distortion slightly decreases,while springback increases.Cross-section distortion decreases by 83%with adding PVC fillers into the cavities of profile,while springback increases by 192.2%.展开更多
To solve the defects of bottom concave appearing in the extrusion experiments of complex hollow aluminium profiles,a 3D finite element model for simulating steady-state porthole die extrusion process was established b...To solve the defects of bottom concave appearing in the extrusion experiments of complex hollow aluminium profiles,a 3D finite element model for simulating steady-state porthole die extrusion process was established based on HyperXtrude software using Arbitrary Lagrangian–Eulerian(ALE)algorithm.The velocity distribution on the cross-section of the extrudate at the die exit and pressure distribution at different heights in the welding chamber were quantitatively analyzed.To obtain an uniformity of metal flow velocity at the die exit,the porthole die structure was optimized by adding baffle plates.After optimization,maximum displacement in the Y direction at the bottom of profile decreases from 1.1 to 0.15 mm,and the concave defects are remarkably improved.The research method provides an effective guidance for improving extrusion defects and optimizing the metal flow of complex hollow aluminium profiles during porthole die extrusion.展开更多
The standard density profile reconstruction techniques are based on the WKB approximation of the probing wave’s phase,making them unable to properly reconstruct blind areas in the cut-off frequency profile.The recons...The standard density profile reconstruction techniques are based on the WKB approximation of the probing wave’s phase,making them unable to properly reconstruct blind areas in the cut-off frequency profile.The reconstruction suffers a significant immediate error that is not rapidly damped.It is demonstrated that even though no reflections occur inside the hollow region causing the blind area,the higher probing frequencies that propagate through it carry information that can be used to estimate its properties.The usually ignored full-wave effects were investigated with the use of full-wave simulations in 1 D,with special attention paid to the frequency band where they are dominant.A database of perturbation signals was simulated onfive-dimensions of parameters and an application of the database inversion was demonstrated for a magnetic island in a Tore Supra discharge.The new adapted reconstruction scheme improved the description of the density profile inside the hollow region and also along 10 cm after it.展开更多
Anomalous transport in magnetically confined plasmas is investigated using temporal fractional transport equations.The use of temporal fractional transport equations means that the order of the partial derivative with...Anomalous transport in magnetically confined plasmas is investigated using temporal fractional transport equations.The use of temporal fractional transport equations means that the order of the partial derivative with respect to time is a fraction. In this case, the Caputo fractional derivative relative to time is utilized, because it preserves the form of the initial conditions. A numerical calculation reveals that the fractional order of the temporal derivative α(α ∈(0, 1), sub-diffusive regime) controls the diffusion rate. The temporal fractional derivative is related to the fact that the evolution of a physical quantity is affected by its past history, depending on what are termed memory effects. The magnitude of α is a measure of such memory effects. When α decreases, so does the rate of particle diffusion due to memory effects. As a result,if a system initially has a density profile without a source, then the smaller the α is, the more slowly the density profile approaches zero. When a source is added, due to the balance of the diffusion and fueling processes, the system reaches a steady state and the density profile does not evolve. As α decreases, the time required for the system to reach a steady state increases. In magnetically confined plasmas, the temporal fractional transport model can be applied to off-axis heating processes. Moreover, it is found that the memory effects reduce the rate of energy conduction and hollow temperature profiles can be sustained for a longer time in sub-diffusion processes than in ordinary diffusion processes.展开更多
基金the National Natural Science Foundation of China(Nos.52005244,U20A20275)the Natural Science Foundation of Hunan Province,China(Nos.2021JJ30573,2023JJ60193)the Open Fund of State Key Laboratory of Advanced Design and Manufacture for Vehicle Body,China(No.31715011)。
文摘3D elastic-plastic FE model for simulating the force controlled stretch-bending process of double-cavity aluminum profile was established using hybrid explicit−implicit solvent method.Considering the computational accuracy and efficiency,the optimal choices of numerical parameters and algorithms in FE modelling were determined.The formation mechanisms of cross-section distortion and springback were revealed.The effects of pre-stretching,post-stretching,friction,and the addition of internal fillers on forming quality were investigated.The results show that the stress state of profile in stretch-bending is uniaxial with only a circumferential stress.The stress distribution along the length direction of profile is non-uniform and the maximum tensile stress is located at a certain distance away from the center of profile.As aluminum profile is gradually attached to bending die,the distribution characteristic of cross-section distortion along the length direction of profile changes from V-shape to W-shape.After unloading the forming tools,cross-section distortion decreases obviously due to the stress relaxation,with a maximum distortion difference of 13%before and after unloading.As pre-stretching and post-stretching forces increase,cross-section distortion increases gradually,while springback first decreases and then remains unchanged.With increasing friction between bending die and profile,cross-section distortion slightly decreases,while springback increases.Cross-section distortion decreases by 83%with adding PVC fillers into the cavities of profile,while springback increases by 192.2%.
基金Project(U1664252) supported by the National Natural Science Foundation of ChinaProjects(31665004,31715011) supported by the Open Fund of State Key Laboratory of Advanced Design and Manufacture for Vehicle Body,China
文摘To solve the defects of bottom concave appearing in the extrusion experiments of complex hollow aluminium profiles,a 3D finite element model for simulating steady-state porthole die extrusion process was established based on HyperXtrude software using Arbitrary Lagrangian–Eulerian(ALE)algorithm.The velocity distribution on the cross-section of the extrudate at the die exit and pressure distribution at different heights in the welding chamber were quantitatively analyzed.To obtain an uniformity of metal flow velocity at the die exit,the porthole die structure was optimized by adding baffle plates.After optimization,maximum displacement in the Y direction at the bottom of profile decreases from 1.1 to 0.15 mm,and the concave defects are remarkably improved.The research method provides an effective guidance for improving extrusion defects and optimizing the metal flow of complex hollow aluminium profiles during porthole die extrusion.
基金carried out with the support of the Brazilian National Council for Scientific and Technological Development(CNPq)under the Science Without Borders programme,within the framework of the French Federation for Magnetic Fusion Studies(FR-FCM)and of the EUROfusion consortium with funding from the Euratom research and training programme 2014-2018 and 2019-2020 under grant agreement No.633053part-funded by the RCUK Energy Programme grant number EP/P012450/1。
文摘The standard density profile reconstruction techniques are based on the WKB approximation of the probing wave’s phase,making them unable to properly reconstruct blind areas in the cut-off frequency profile.The reconstruction suffers a significant immediate error that is not rapidly damped.It is demonstrated that even though no reflections occur inside the hollow region causing the blind area,the higher probing frequencies that propagate through it carry information that can be used to estimate its properties.The usually ignored full-wave effects were investigated with the use of full-wave simulations in 1 D,with special attention paid to the frequency band where they are dominant.A database of perturbation signals was simulated onfive-dimensions of parameters and an application of the database inversion was demonstrated for a magnetic island in a Tore Supra discharge.The new adapted reconstruction scheme improved the description of the density profile inside the hollow region and also along 10 cm after it.
基金supported by the National Key R&D Program of China (Grant No. 2022YFE03090000)the National Natural Science Foundation of China (Grant No. 11925501)the Fundamental Research Fund for the Central Universities (Grant No. DUT22ZD215)。
文摘Anomalous transport in magnetically confined plasmas is investigated using temporal fractional transport equations.The use of temporal fractional transport equations means that the order of the partial derivative with respect to time is a fraction. In this case, the Caputo fractional derivative relative to time is utilized, because it preserves the form of the initial conditions. A numerical calculation reveals that the fractional order of the temporal derivative α(α ∈(0, 1), sub-diffusive regime) controls the diffusion rate. The temporal fractional derivative is related to the fact that the evolution of a physical quantity is affected by its past history, depending on what are termed memory effects. The magnitude of α is a measure of such memory effects. When α decreases, so does the rate of particle diffusion due to memory effects. As a result,if a system initially has a density profile without a source, then the smaller the α is, the more slowly the density profile approaches zero. When a source is added, due to the balance of the diffusion and fueling processes, the system reaches a steady state and the density profile does not evolve. As α decreases, the time required for the system to reach a steady state increases. In magnetically confined plasmas, the temporal fractional transport model can be applied to off-axis heating processes. Moreover, it is found that the memory effects reduce the rate of energy conduction and hollow temperature profiles can be sustained for a longer time in sub-diffusion processes than in ordinary diffusion processes.