A roll shape setting model was built for the hot galvanizing and planishing mill. The uniform transversal distributions of the front tension in the exit and the unit pressure were considered as the objective function....A roll shape setting model was built for the hot galvanizing and planishing mill. The uniform transversal distributions of the front tension in the exit and the unit pressure were considered as the objective function. At the same time, the quality of the products, the stability of zinc layer, and the homogeneity of spangles were of considerable significance in the planishing process. The model was applied to the roll shape setting of the 1800 cold rolling 3# CGL hot galvanizing and planishing mill of Baosteel Co Ltd. After being planished, the flatness of a strip that was less than 6 I was more than 97%, and the flatness of others were less than 10 I; the pass percentage of the zinc lay- ers reached 100%.展开更多
Based on the continuous hot(aluminizing) galvanizing lines and related non-standard equipment of Meishan Steel,this paper presents the main contents of such integrated engineering and designing of equipment for the tw...Based on the continuous hot(aluminizing) galvanizing lines and related non-standard equipment of Meishan Steel,this paper presents the main contents of such integrated engineering and designing of equipment for the two hot-dipped galvanizing lines,as well as innovative techniques and their features.Led by Cold Rolling Project Department of Meishan Steel,Baosteel Engineering and Technology Group Co.,Ltd. ,working as the responsible unit of this project,develops key technologies and integrates the system by combining the equipment design and development capacity of Baosteel Engineering,research and development capacity of Research Institute of Baosteel,process production and equipment maintenance experience of Cold Rolling Plant,Equipment Department and Manufacture Department of Baosteel Corporation.Core technologies of the two lines are developed and designed through original and integrated innovation and innovation after digestion,focusing on eight core techniques in process equipment,annealing furnace,fluid installation and EIC system.As a result of integration in key process equipment,industrial furnace and EIC control,the cold rolling hot dipped(aluminizing) galvanizing lines take on a new look and reach an annual capacity of 200 000 t galvanized products and 250 000 t galvanized aluminium base strips respectively.These two world advanced lines are able to produce hot-dipped galvanizing products with high quality surface and fine shape,such as household appliance board and senior construction board.As a result, the process and equipment technology of the lines have formed domestic intellectual property.Thus,the technology has reference value for self-integration and equipment technology innovation of similar lines.展开更多
In this paper,the recent state and problems of the sink roll in CGL are described.Several methods of increasing its operational life span are introduced,such as surface coating technology and sleeve material technolog...In this paper,the recent state and problems of the sink roll in CGL are described.Several methods of increasing its operational life span are introduced,such as surface coating technology and sleeve material technology.Fundamentally they cannot solve the problems of surface quality caused by the contact between strip and roll.On this basis,the newly developed principle and solutions for hot dip galvanizing technology without sink roll are highly emphasized,they are Float Technology,Electromagnetic pump technology,Electromagnetic enclosed slot by high-frequency AC,Electromagnetic enclosed slot by high-frequency DC.A comparison among their functions and characteristics is made and the possibility of its application is also discussed.Finally it comes to a conclusion that electromagnetic enclosed slot represents the direction of a continuous hot-dip galvanizing steel strip in the the 21st century.It has a very broad application prospects.Baosteel Technology Center is focused on the research and development of this technology.As technology advances,industrial applications is possible.展开更多
An iron and steel company＇ s hot galvanizing technology was chosen as the object. An orthogonal experimental scheme with 5 factors of mixed level was designed, according to the various factors affecting the distribut...An iron and steel company＇ s hot galvanizing technology was chosen as the object. An orthogonal experimental scheme with 5 factors of mixed level was designed, according to the various factors affecting the distribution of slag. For each scheme, the amount of slag and slag height in different orthogonal schemes by simulation were obtained with FLUENT software. Then, range and variance analyses were selected to compare the trend of slag height in the different process parameters of the hot dip galvanizing process. Finally, the optimal combination of the process parameters was obtained.展开更多
Hot dip galvanized product is widely used in architecture, household electric appliance, ship vehicle, vessel, mechano-electronic device and other fields including clothing, food, housing, and travel. The history, dev...Hot dip galvanized product is widely used in architecture, household electric appliance, ship vehicle, vessel, mechano-electronic device and other fields including clothing, food, housing, and travel. The history, development, market need, and technological advancement of hot dip galvanized strip, production situation, and development tendency in China are briefly introduced. The fact that it is necessary to build new and auto galvanized strip line with the development of the iron and steel industry in China.展开更多
The 08 Al steel sheets were hot dip ped into Zn - Mn bath with 0 1 % Mn and 0 2 % Mn at600 ～420 ℃ bath tem perature , and then w ere treated in different w ays . The after - treat ments include cooling in t...The 08 Al steel sheets were hot dip ped into Zn - Mn bath with 0 1 % Mn and 0 2 % Mn at600 ～420 ℃ bath tem perature , and then w ere treated in different w ays . The after - treat ments include cooling in the air at room tem perature directly , holding at the upper part of thehot dip galvanizing furnace for 60 s an d then holding at 510 ±10 ℃for 90 s . The results in dicated that blue , yellow , and purple , w hose coloration varied with the co m position an d thetem perature of bath and the w ays of after - treat ment . Finally , the mechanism of coloredzinc coating w as discussed .展开更多
In combination with the process technology and equipment at Tangsteel Cold Rolling Mill's 3~# galvanized line,the mechanism of defect-formation of the strip surface in the hot dip galvanized coating has been analy...In combination with the process technology and equipment at Tangsteel Cold Rolling Mill's 3~# galvanized line,the mechanism of defect-formation of the strip surface in the hot dip galvanized coating has been analyzed.Through a series of reform about technology and equipment good solved the defects has been focused on in this paper.The strip surface quality in the hot dip galvanized coating has been improved a lot.展开更多
The relationships of activities with 1% solute as standard state and mass fraction of solute, and hot dip temperature, were given on the base of Miedema’s model, Tanaka expression, some basic thermodynamic relationsh...The relationships of activities with 1% solute as standard state and mass fraction of solute, and hot dip temperature, were given on the base of Miedema’s model, Tanaka expression, some basic thermodynamic relationships; and discussion was carried out on Zn Mn and Zn Ti binary alloys by calculation, in which varied colors can be achieved onthe hot dip steel sheets. The results indicate that the activity of solute shows positive deviation relative to Henry’s law for both Zn Mn and Zn Ti binary dilute solution. The degree of deviation increases with increasing solute and decreases with increasing bath temperature. As the solution is very dilute solution ( w (Mn)≤40% for Zn Mn alloy, w (Ti)≤8% for Zn Ti alloy), the two binary baths can all be treated as ideal dilute solutions. [展开更多
The surface treatment technology can improve the corrosion resistance of steel sheets and increase the value of steel application.The surface treated steel sheets in Baosteel include zinc galvanized steel sheets,sin g...The surface treatment technology can improve the corrosion resistance of steel sheets and increase the value of steel application.The surface treated steel sheets in Baosteel include zinc galvanized steel sheets,sin galvanized steel sheets,chromium galvanized steel sheets,and colour coating steel sheets with the application in the area from construction to automobiles,appliance,package,etc.The development,application and manufacturing technique of these products have become the core competition power of Baosteel. The article reviews the developments of surface treated steel sheets and surface treatment technologies in Baosteel in 10 years,especially hot dip galvanized high strength steel products used in vehicles.The article also looks forward into further developments of surface treatment steel products and technologies in Baosteel,which will focus on:①the new products of hot dip galvanized advanced high strength steels;②more environmental friendly products or functional coating products;③the development of surface treatment technologies to meet the requirement of higher surface quality in the marcket;④new type of surface treatment and coating technologies.展开更多
The influence of galvannealing on the transformation of the sink-roll groove-mark defect was studied by comparing the defects on galvannealed( GA) coating with those on galvanized( GI) coating. It was found that defec...The influence of galvannealing on the transformation of the sink-roll groove-mark defect was studied by comparing the defects on galvannealed( GA) coating with those on galvanized( GI) coating. It was found that defects on GI coating contained high amounts of aluminum,zinc dross,and a zinc-iron intermetallic outburst structure,as well as slight scratches on the substrate. After being galvannealed,the aluminum content was higher and there was a much greater outburst structure,which made the coating of the defect thicker than the normal coating,while the zinc dross and scratches on the substrate had disappeared due to zinc and iron diffusion during the galvannealing process.展开更多
文摘A roll shape setting model was built for the hot galvanizing and planishing mill. The uniform transversal distributions of the front tension in the exit and the unit pressure were considered as the objective function. At the same time, the quality of the products, the stability of zinc layer, and the homogeneity of spangles were of considerable significance in the planishing process. The model was applied to the roll shape setting of the 1800 cold rolling 3# CGL hot galvanizing and planishing mill of Baosteel Co Ltd. After being planished, the flatness of a strip that was less than 6 I was more than 97%, and the flatness of others were less than 10 I; the pass percentage of the zinc lay- ers reached 100%.
文摘Based on the continuous hot(aluminizing) galvanizing lines and related non-standard equipment of Meishan Steel,this paper presents the main contents of such integrated engineering and designing of equipment for the two hot-dipped galvanizing lines,as well as innovative techniques and their features.Led by Cold Rolling Project Department of Meishan Steel,Baosteel Engineering and Technology Group Co.,Ltd. ,working as the responsible unit of this project,develops key technologies and integrates the system by combining the equipment design and development capacity of Baosteel Engineering,research and development capacity of Research Institute of Baosteel,process production and equipment maintenance experience of Cold Rolling Plant,Equipment Department and Manufacture Department of Baosteel Corporation.Core technologies of the two lines are developed and designed through original and integrated innovation and innovation after digestion,focusing on eight core techniques in process equipment,annealing furnace,fluid installation and EIC system.As a result of integration in key process equipment,industrial furnace and EIC control,the cold rolling hot dipped(aluminizing) galvanizing lines take on a new look and reach an annual capacity of 200 000 t galvanized products and 250 000 t galvanized aluminium base strips respectively.These two world advanced lines are able to produce hot-dipped galvanizing products with high quality surface and fine shape,such as household appliance board and senior construction board.As a result, the process and equipment technology of the lines have formed domestic intellectual property.Thus,the technology has reference value for self-integration and equipment technology innovation of similar lines.
文摘In this paper,the recent state and problems of the sink roll in CGL are described.Several methods of increasing its operational life span are introduced,such as surface coating technology and sleeve material technology.Fundamentally they cannot solve the problems of surface quality caused by the contact between strip and roll.On this basis,the newly developed principle and solutions for hot dip galvanizing technology without sink roll are highly emphasized,they are Float Technology,Electromagnetic pump technology,Electromagnetic enclosed slot by high-frequency AC,Electromagnetic enclosed slot by high-frequency DC.A comparison among their functions and characteristics is made and the possibility of its application is also discussed.Finally it comes to a conclusion that electromagnetic enclosed slot represents the direction of a continuous hot-dip galvanizing steel strip in the the 21st century.It has a very broad application prospects.Baosteel Technology Center is focused on the research and development of this technology.As technology advances,industrial applications is possible.
文摘An iron and steel company＇ s hot galvanizing technology was chosen as the object. An orthogonal experimental scheme with 5 factors of mixed level was designed, according to the various factors affecting the distribution of slag. For each scheme, the amount of slag and slag height in different orthogonal schemes by simulation were obtained with FLUENT software. Then, range and variance analyses were selected to compare the trend of slag height in the different process parameters of the hot dip galvanizing process. Finally, the optimal combination of the process parameters was obtained.
基金Item Sponsored by National Fundamental Research and Development Plan of China (G2000067208-4)
文摘Hot dip galvanized product is widely used in architecture, household electric appliance, ship vehicle, vessel, mechano-electronic device and other fields including clothing, food, housing, and travel. The history, development, market need, and technological advancement of hot dip galvanized strip, production situation, and development tendency in China are briefly introduced. The fact that it is necessary to build new and auto galvanized strip line with the development of the iron and steel industry in China.
文摘The 08 Al steel sheets were hot dip ped into Zn - Mn bath with 0 1 % Mn and 0 2 % Mn at600 ～420 ℃ bath tem perature , and then w ere treated in different w ays . The after - treat ments include cooling in the air at room tem perature directly , holding at the upper part of thehot dip galvanizing furnace for 60 s an d then holding at 510 ±10 ℃for 90 s . The results in dicated that blue , yellow , and purple , w hose coloration varied with the co m position an d thetem perature of bath and the w ays of after - treat ment . Finally , the mechanism of coloredzinc coating w as discussed .
文摘In combination with the process technology and equipment at Tangsteel Cold Rolling Mill's 3~# galvanized line,the mechanism of defect-formation of the strip surface in the hot dip galvanized coating has been analyzed.Through a series of reform about technology and equipment good solved the defects has been focused on in this paper.The strip surface quality in the hot dip galvanized coating has been improved a lot.
文摘The relationships of activities with 1% solute as standard state and mass fraction of solute, and hot dip temperature, were given on the base of Miedema’s model, Tanaka expression, some basic thermodynamic relationships; and discussion was carried out on Zn Mn and Zn Ti binary alloys by calculation, in which varied colors can be achieved onthe hot dip steel sheets. The results indicate that the activity of solute shows positive deviation relative to Henry’s law for both Zn Mn and Zn Ti binary dilute solution. The degree of deviation increases with increasing solute and decreases with increasing bath temperature. As the solution is very dilute solution ( w (Mn)≤40% for Zn Mn alloy, w (Ti)≤8% for Zn Ti alloy), the two binary baths can all be treated as ideal dilute solutions. [
文摘The surface treatment technology can improve the corrosion resistance of steel sheets and increase the value of steel application.The surface treated steel sheets in Baosteel include zinc galvanized steel sheets,sin galvanized steel sheets,chromium galvanized steel sheets,and colour coating steel sheets with the application in the area from construction to automobiles,appliance,package,etc.The development,application and manufacturing technique of these products have become the core competition power of Baosteel. The article reviews the developments of surface treated steel sheets and surface treatment technologies in Baosteel in 10 years,especially hot dip galvanized high strength steel products used in vehicles.The article also looks forward into further developments of surface treatment steel products and technologies in Baosteel,which will focus on:①the new products of hot dip galvanized advanced high strength steels;②more environmental friendly products or functional coating products;③the development of surface treatment technologies to meet the requirement of higher surface quality in the marcket;④new type of surface treatment and coating technologies.
文摘The influence of galvannealing on the transformation of the sink-roll groove-mark defect was studied by comparing the defects on galvannealed( GA) coating with those on galvanized( GI) coating. It was found that defects on GI coating contained high amounts of aluminum,zinc dross,and a zinc-iron intermetallic outburst structure,as well as slight scratches on the substrate. After being galvannealed,the aluminum content was higher and there was a much greater outburst structure,which made the coating of the defect thicker than the normal coating,while the zinc dross and scratches on the substrate had disappeared due to zinc and iron diffusion during the galvannealing process.
