The global trends towards improving fuel efficiency and reducing CO;emissions are the key drivers for lightweight solutions. In sheet metal processing, this can be achieved by the use of materials with a supreme stren...The global trends towards improving fuel efficiency and reducing CO;emissions are the key drivers for lightweight solutions. In sheet metal processing, this can be achieved by the use of materials with a supreme strength-toweight and stiffness-to-weight ratio. Besides monolithic materials such as high-strength or light metals, in particular metal–plastic composite sheets are able to provide outstanding mechanical properties. Thus, the adaption of conventional, wellestablished forming methods for the processing of hybrid sheet metals is a current challenge for the sheet metal working industry. In this work, the planning phase for a conventional sheet metal forming process is studied aiming at the forming of metal–plastic composite sheets. The single process steps like material characterization, FE analysis, tool design and development of robust process parameters are studied in detail and adapted to the specific properties of metal–plastic composites. In material characterization, the model of the hybrid laminate needs to represent not only the mechanical properties of the individual combined materials, but also needs to reflect the behaviour of the interface zone between them.Based on experience, there is a strong dependency on temperature as well as strain rate. While monolithic materials show a moderate anisotropic behaviour, loads on laminates in different directions generate different strain states and completely different failure modes. During the FE analysis, thermo-mechanic and thermo-dynamic effects influence the temperature distribution within tool and work pieces and subsequently the forming behaviour. During try out and production phase,those additional influencing factors are limiting the process window even more and therefore need to be considered for the design of a robust forming process. A roadmap for sheet metal forming adjusted to metal–plastic composites is presented in this paper.展开更多
A large magnetized plasma sheet with size of 60 cm×60 cm×2 cm was generated by a linear hollow cathode discharge under the confinement of a uniform magnetic field generated by a Helmholtz Coil. The microwave...A large magnetized plasma sheet with size of 60 cm×60 cm×2 cm was generated by a linear hollow cathode discharge under the confinement of a uniform magnetic field generated by a Helmholtz Coil. The microwave transmission characteristic of the plasma sheet was measured for different incident frequencies, in cases with the electric field polarization of the incident microwave either perpendicular or parallel to the magnetic field. In this measurement, parameters of the plasma sheet were changed by varying the discharge current and magnetic field intensity. In the experiment, upper hybrid resonance phenomena were observed when the electric field polarization of the incident wave was perpendicular to the magnetic field. These resonance phenomena cannot be found in the case of parallel polarization incidence. This result is consistent with theoretical consideration. According to the resonance condition, the electron density values at the resonance points are calculated under various experimental conditions. This kind of resonance phenomena can be used to develop a specific method to diagnose the electron density of this magnetized plasma sheet apparatus. Moreover, it is pointed out that the operating parameters of the large plasma sheet in practical applications should be selected to keep away from the upper hybrid resonance point to prevent signals from polarization distortion.展开更多
Lower-hybrid drift instability (LHDI) in a Harris current sheet including a uniform background distribution is investigated in linear local kinetic theory. It is found that the introduction of a uniform background d...Lower-hybrid drift instability (LHDI) in a Harris current sheet including a uniform background distribution is investigated in linear local kinetic theory. It is found that the introduction of a uniform background distribution reduces the growth rate and real frequency of LHDI at all wavelengths. Some physical explanations about the effects of the background distribution are provided.展开更多
Analysis, evaluation and interpretation of measured signals become important components in engineering research and practice, especially for material characteristic parameters which can not be obtained directly by exp...Analysis, evaluation and interpretation of measured signals become important components in engineering research and practice, especially for material characteristic parameters which can not be obtained directly by experimental measurements. The present paper proposes a hybrid-inverse analysis method for the identification of the nonlinear material parameters of any individual component from the mechanical responses of a global composite. The method couples experimental approach, numerical simulation with inverse search method. The experimental approach is used to provide basic data. Then parameter identification and numerical simulation are utilized to identify elasto-plastic material properties by the experimental data obtained and inverse searching algorithm. A numerical example of a stainless steel clad copper sheet is consid- ered to verify and show the applicability of the proposed hybrid-inverse method. In this example, a set of material parameters in an elasto-plastic constitutive model have been identified by using the obtained experimental data.展开更多
Using first-principles calculations, we investigate the two-dimensional arsenic nanosheet isolated from bulk gray arsenic. Its dynamical stability is confirmed by phonon calculations and molecular dynamics analyzing. ...Using first-principles calculations, we investigate the two-dimensional arsenic nanosheet isolated from bulk gray arsenic. Its dynamical stability is confirmed by phonon calculations and molecular dynamics analyzing. The arsenic sheet is an indirect band gap semiconductor with a band gap of 2.21 e V in the hybrid HSE06 functional calculations. The valence band maximum(VBM) and the conduction band minimum(CBM) are mainly occupied by the 4p orbitals of arsenic atoms,which is consistent with the partial charge densities of VBM and CBM. The charge density of the VBM G point has the character of a π bond, which originates from p orbitals. Furthermore, tensile and compressive strains are applied in the armchair and zigzag directions, related to the tensile deformations of zigzag and armchair nanotubes, respectively. We find that the ultimate strain in zigzag deformation is 0.13, smaller than 0.18 of armchair deformation. The limit compressive stresses of single-layer arsenic along armchair and zigzag directions are-4.83 GPa and-4.76 GPa with corresponding strains of-0.15 and-0.14, respectively.展开更多
基金the German Research Foundation (DFG)German Federation of Industrial Research Associations (AiF)the European Research Association for Sheet Metal Working (EFB)
文摘The global trends towards improving fuel efficiency and reducing CO;emissions are the key drivers for lightweight solutions. In sheet metal processing, this can be achieved by the use of materials with a supreme strength-toweight and stiffness-to-weight ratio. Besides monolithic materials such as high-strength or light metals, in particular metal–plastic composite sheets are able to provide outstanding mechanical properties. Thus, the adaption of conventional, wellestablished forming methods for the processing of hybrid sheet metals is a current challenge for the sheet metal working industry. In this work, the planning phase for a conventional sheet metal forming process is studied aiming at the forming of metal–plastic composite sheets. The single process steps like material characterization, FE analysis, tool design and development of robust process parameters are studied in detail and adapted to the specific properties of metal–plastic composites. In material characterization, the model of the hybrid laminate needs to represent not only the mechanical properties of the individual combined materials, but also needs to reflect the behaviour of the interface zone between them.Based on experience, there is a strong dependency on temperature as well as strain rate. While monolithic materials show a moderate anisotropic behaviour, loads on laminates in different directions generate different strain states and completely different failure modes. During the FE analysis, thermo-mechanic and thermo-dynamic effects influence the temperature distribution within tool and work pieces and subsequently the forming behaviour. During try out and production phase,those additional influencing factors are limiting the process window even more and therefore need to be considered for the design of a robust forming process. A roadmap for sheet metal forming adjusted to metal–plastic composites is presented in this paper.
文摘A large magnetized plasma sheet with size of 60 cm×60 cm×2 cm was generated by a linear hollow cathode discharge under the confinement of a uniform magnetic field generated by a Helmholtz Coil. The microwave transmission characteristic of the plasma sheet was measured for different incident frequencies, in cases with the electric field polarization of the incident microwave either perpendicular or parallel to the magnetic field. In this measurement, parameters of the plasma sheet were changed by varying the discharge current and magnetic field intensity. In the experiment, upper hybrid resonance phenomena were observed when the electric field polarization of the incident wave was perpendicular to the magnetic field. These resonance phenomena cannot be found in the case of parallel polarization incidence. This result is consistent with theoretical consideration. According to the resonance condition, the electron density values at the resonance points are calculated under various experimental conditions. This kind of resonance phenomena can be used to develop a specific method to diagnose the electron density of this magnetized plasma sheet apparatus. Moreover, it is pointed out that the operating parameters of the large plasma sheet in practical applications should be selected to keep away from the upper hybrid resonance point to prevent signals from polarization distortion.
基金National Natural Science Foundation of China(Nos.10775134,40336052)
文摘Lower-hybrid drift instability (LHDI) in a Harris current sheet including a uniform background distribution is investigated in linear local kinetic theory. It is found that the introduction of a uniform background distribution reduces the growth rate and real frequency of LHDI at all wavelengths. Some physical explanations about the effects of the background distribution are provided.
基金supported by the National Natural Science Foundation of China (Nos.10732080 and 10572102)National Basic Research Program of China (No.2007CB714000)
文摘Analysis, evaluation and interpretation of measured signals become important components in engineering research and practice, especially for material characteristic parameters which can not be obtained directly by experimental measurements. The present paper proposes a hybrid-inverse analysis method for the identification of the nonlinear material parameters of any individual component from the mechanical responses of a global composite. The method couples experimental approach, numerical simulation with inverse search method. The experimental approach is used to provide basic data. Then parameter identification and numerical simulation are utilized to identify elasto-plastic material properties by the experimental data obtained and inverse searching algorithm. A numerical example of a stainless steel clad copper sheet is consid- ered to verify and show the applicability of the proposed hybrid-inverse method. In this example, a set of material parameters in an elasto-plastic constitutive model have been identified by using the obtained experimental data.
基金supported by the Henan Joint Funds of the National Natural Science Foundation of China(Grant Nos.U1304612 and U1404608)the National Natural Science Foundation of China(Grant Nos.51374132 and 11404175)+1 种基金the Special Fund for Theoretical Physics of China(Grant No.11247222)Nanyang Normal University Science Foundation,China(Grant Nos.ZX2012018 and ZX2013019)
文摘Using first-principles calculations, we investigate the two-dimensional arsenic nanosheet isolated from bulk gray arsenic. Its dynamical stability is confirmed by phonon calculations and molecular dynamics analyzing. The arsenic sheet is an indirect band gap semiconductor with a band gap of 2.21 e V in the hybrid HSE06 functional calculations. The valence band maximum(VBM) and the conduction band minimum(CBM) are mainly occupied by the 4p orbitals of arsenic atoms,which is consistent with the partial charge densities of VBM and CBM. The charge density of the VBM G point has the character of a π bond, which originates from p orbitals. Furthermore, tensile and compressive strains are applied in the armchair and zigzag directions, related to the tensile deformations of zigzag and armchair nanotubes, respectively. We find that the ultimate strain in zigzag deformation is 0.13, smaller than 0.18 of armchair deformation. The limit compressive stresses of single-layer arsenic along armchair and zigzag directions are-4.83 GPa and-4.76 GPa with corresponding strains of-0.15 and-0.14, respectively.