Application of transparent casting moulds prepared by additive manufacturing technology in hydraulic simulation

Hydraulic simulation is one of the critical methods to research the filling mechanism of molten metal in the casting process.However,it only performs on test pieces with relatively simple structures due to the limitation of the preparation method.In this study,the method of photocuring additive manufacturing was used to prepare the complex casting mould from transparent photosensitive resin.The pouring test was carried out under different centrifugal conditions,and the filling process of the gating system,support bars and other positions in the vertical direction was recorded and analyzed.The experimental results show that the internal liquid level and the filling process of the test piece prepared by this method can be observed clearly.The angle between the liquid surface and the horizontal plane in the test piece gradually increases as the centrifugal rotational speed increases,which means the filling process is carried out from outside to inside at high rotational speed.The velocity of the fluid entering the runner increases with the increase of rotational speed,but the filling speeds is less affected by the centrifugal speed at other positions.The liquid flow is continuous and stable during the forward filling process,without splashing or interruption of liquid droplets.

Integrating Downstream Ecological, Social and Economic Effects of Hydropower to Hydraulic Modeling: A Review

Hydropower gains increasing importance as a steerable and controllable power source in a renewable energy mix and deregulated markets. Although hydropower produces fossil-free energy, it has a significant impact on the local environment. This review investigates the effects of flow alterations by hydropower on the downstream river system and the possibilities to integrate these effects into hydraulic modeling. The results show that various effects of flow regulation on the ecosystem, but also social and economic effects on related communities were observed in the last decades. The application of hydraulic models for investigations of ecological effects is common. Especially hydraulic effects and effects on fish were extensively modeled with the help of hydraulic 1D- and 2D-simulations. Current applications to investigate social and economic effects integrated into hydraulic modeling are meanwhile limited. Approaches to realizing this integration are presented. Further research on the economic valuation of ecosystems and integration of social and economic effects to hydraulic models is necessary to develop holistic tools to support decision-making on sustainable hydropower.

RESEARCH OF THE DYNAMIC CHARACTERISTICS ON A NEW HYDRAULIC SYSTEM OF ELECTRO-HYDRAULIC HAMMER

A new typed hydraulic system of electro hydraulic hammer is researched and developed By means of power bond graphs the modeling and simulation to the dynamic characteristics of the new hydraulic system are performed The experimental research which is emphasized on the blowing stroke is also performed It is proved from the result of simulation and experiment that this new hydraulic system possesses such advantages as simplification of structure,flexibleness of operation and reliability of working Especially it possesses better dynamic

A systematic approach for estimating water losses in irrigation canals

In order to determine water losses in irrigation canals,a systematic approach was developed,consisting of two main components:a seepage simulation model and a hydraulic simulation model.The SEEP/W module of the Geo-Studio software was used to simulate the seepage rate,and the Hydrologic Engineering Center-River Analysis System(HEC-RAS)hydrodynamic model was used for hydraulic simulation.Different operation scenarios were designed to investigate all possible situations in daily operation of water distribution and delivery systems.The seepage simulation results show that the seepage losses were higher at the bottom and corners of the canal,because the hydraulic gradient was affected by the hydraulic load.The hydraulic simulation results show that due to physical and management infrastructure(using non-automated and operator-based regulation structures),operational losses accounted for a significant volume of losses compared to seepage losses.In most operation scenarios,the maximum seepage loss was 10%,and the remaining 90%was related to operational losses.It is concluded that any factor(decrease or increase of inflow to the canal)that causes an increase or decrease of operational losses is ultimately a determining factor in reducing or increasing total losses.Therefore,management approaches should be adopted to improve performance of the system and reduce losses,especially operational losses,by improving the operation methods of water level regulation and off-take structures.

Design and test of 4ZZ-4A2 full-hydraulic self-propelled jujube harvester

The cultivated area of jujube in Xinjiang has increased rapidly in recent years.While the jujube harvest by hand has the shortage of high labor intensity,low efficiency and high labor cost,in addition,the harvesting machinery applying to dwarf and dense planting mode of jujubes is unavailable in Xinjiang.The 4ZZ-4A2 based on the full-hydraulic self-propelled jujube harvester was designed to solve the above problems.The harvester was mainly composed of a frame,a vibrating device,a jujube collecting and conveying device,an air separation device,a steering system,a hydraulic system and a jujube suction device and was capable of completing vibration,collection,conveying,cleaning and sundries removal work of jujubes through one step.The jujubes dropped on the ground were picked up at the same time.The AMESim simulation software was adopted to perform simulation analysis on the overall hydraulic system.The results showed that the speed of the vibrating motor was stable at about 650 r/min(the corresponding vibration frequency is 10.83 Hz)with the torque of 80 N·m,the speed of the conveyor motor was stable at 77 r/min with the torque of 77 N·m;the speed of the fan motor was stable at 54 r/min with the torque of 53.6 N·m;the speed of the walking motor fluctuated around 100 r/min with the torque of about 1000 N·m;the hydraulic steering system responded rapidly and could satisfy the actual working requirements of the jujube harvester.The jujube garden test results showed that the harvester could reach to the optimum harvesting effect when running at the speed of 0.5 m/s.Under such speed,the ground jujube picking rate was 45.1%,the tree jujube harvesting rate was 93.2%,the loss rate was 2.9%,and the damage rate was 0.9%.This study can provide theoretical basis and technical support for the jujube harvester.

Development and application of an innovative tool to automate the process of results extraction from the thermo-hydraulic simulator Olga

This paper presents the development and application of an innovative code to extract in an automated way data from the thermo-hydraulic simulator Olga.The results show that the tool can significantly reduce the time needed for the data extraction procedure and increase the reliability of results due to the fact that there is no more the need of the human operator.Moreover,during the data extraction phase,the Olga code is available for running different simulations allowing to optimize the use of this resource.

A tight sandstone multi-physical hydraulic fractures simulator study and its field application

During the past years,the recovery of unconventional gas formation has attracted lots of attention and achieved huge success.To produce gas from the low-permeability unconventional formations,hydraulic fracturing technology is essential and critical.In this paper,we present the development of a three-dimensional thermalhydraulic-mechanical numerical simulator for the simulation of hydraulic fracturing operations in tight sandstone reservoirs.Our simulator is based on integrated finite difference(IFD)method.In this method,the simulation domain is subdivided into sub domains and the governing equations are integrated over a sub domain with flux terms expressed as an integral over the sub domain boundary using the divergence theorem.Our simulator conducts coupled thermal-hydraulic-mechanical simulation of the initiation and extension of hydraulic fractures.It also calculates the mass/heat transport of injected hydraulic fluids as well as proppants.Our simulator is able to handle anisotropic formations with multiple layers.Our simulator has been validated by comparing with an analytical solution as well as Ribeiro and Sharma model.Our model can simulate fracture spacing effect on fracture profile when combining IFD with Discontinuous Displacement Method(DDM).

A novel methodology for forecasting gas supply reliability of natural gas pipeline systems

In this paper,a novel systematic and integrated methodology to assess gas supply reliability is proposed based on the Monte Carlo method,statistical analysis,mathematical-probabilistic analysis,and hydraulic simulation.The method proposed has two stages.In the first stage,typical scenarios are determined.In the second stage,hydraulic simulation is conducted to calculate the flow rate in each typical scenario.The result of the gas pipeline system calculated is the average gas supply reliability in each typical scenario.To verify the feasibility,the method proposed is applied for a real natural gas pipelines network system.The comparison of the results calculated and the actual gas supply reliability based on the filed data in the evaluation period suggests the assessment results of the method proposed agree well with the filed data.Besides,the effect of different components on gas supply reliability is investigated,and the most critical component is identified.For example,the 48th unit is the most critical component for the SH terminal station,while the 119th typical scenario results in the most severe consequence which causes the loss of 175.61×10^4 m^3 gas when the 119th scenario happens.This paper provides a set of scientific and reasonable gas supply reliability indexes which can evaluate the gas supply reliability from two dimensions of quantity and time.