CeO2-promoted Ni/Al2O3-ZrO2 (Ni/Al2O3-ZrO2-CeO2) catalysts were prepared by a direct sol-gel process with citric acid as gelling agent. The catalysts used for the methane reforming with CO2 was studied by infrared s...CeO2-promoted Ni/Al2O3-ZrO2 (Ni/Al2O3-ZrO2-CeO2) catalysts were prepared by a direct sol-gel process with citric acid as gelling agent. The catalysts used for the methane reforming with CO2 was studied by infrared spectroscopy (IR), thermal gravimetric analysis (TGA), microscopic analysis, X-ray diffraction (XRD) and temperature-programmed reduction (TPR). The catalytic performance for CO2 reforming of methane to synthesis gas was investigated in a continuous-flow micro-reactor under atmospheric pressure. TGA, IR, XRD and microscopic analysis show that the catalysts prepared by the direct sol-gel process consist of Ni particles with a nanostructure of around 5 nm and an amorphous-phase composite oxide support. There exists a chemical interaction between metallic Ni particles and supports, which makes metallic Ni well dispersed, highly active and stable. The addition of CeO2 effectively improves the dispersion and the stability of Ni particles of the prepared catalysts, and enhances the adsorption of CO2 on the surface of catalysts. The catalytic tests for methane reforming with CO2 to synthesis gas show that the Ni/Al2O3-ZrO2-CeO2 catalysts show excellent activity and stability compared with the Ni/Al2O3 catalyst. The excellent catalytic activity and stability of the Ni/Al2O3-ZrO2-CeO2 are attributed to the highly, uniformly and stably dispersed small metallic Ni particles, the high reducibility of the Ni oxides and the interaction between metallic Ni particles and the composite oxide supports.展开更多
A new 18-lump kinetic model for naphtha catalytic reforming reactions is discussed. By developing this model as a user module, a whole industrial continuous catalytic reforming process is simulated on Aspen plus plat-...A new 18-lump kinetic model for naphtha catalytic reforming reactions is discussed. By developing this model as a user module, a whole industrial continuous catalytic reforming process is simulated on Aspen plus plat-form. The technique utilizes the strong databases, complete sets of modules, and flexible simulation tools of the Aspen plus system and retains the characteristics of the proposed kinetic model. The calculated results are in fair agreement with the actual operating data. Based on the model of the whole reforming process, the process is opti-mized and the optimization results are tested in the actual industrial unit for about two months. The test shows that the process profit increases about 1000yuan·h-1 averagely, which is close to the calculated result.展开更多
A first principles-based dynamic model for a continuous catalyst regeneration (CCR) platforming process, the UOP commercial naphtha catalytic reforming process, is developed in this paper. The lumping details of the n...A first principles-based dynamic model for a continuous catalyst regeneration (CCR) platforming process, the UOP commercial naphtha catalytic reforming process, is developed in this paper. The lumping details of the naphtha feed and reaction scheme of the reaction model are given. The process model is composed of the reforming reaction model with catalyst deactivation, the furnace model and the separator model, which is capable of capturing the major dynamics that occurs in this process system. Dynamic simulations are performed based on Gear numerical algorithm and method of lines (MOL), a numerical technique dealing with partial differential equations (PDEs). The results of simulation are also presented. Dynamic responses caused by disturbances in the process system can be correctly predicted through simulations.展开更多
The catalysts Ni/Al2O3, Ni/ZrO2-CeO2-Al2O3 and Ni/CuO-ZrO2-CeO2-Al2O3 were prepared by the co-precipitation method at a pH of 9 using Na2CO3 as the precipitant. The Ni loading(mass fraction) of the catalysts was 10%. ...The catalysts Ni/Al2O3, Ni/ZrO2-CeO2-Al2O3 and Ni/CuO-ZrO2-CeO2-Al2O3 were prepared by the co-precipitation method at a pH of 9 using Na2CO3 as the precipitant. The Ni loading(mass fraction) of the catalysts was 10%. The ignition process on the catalysts for the autothermal reforming of methane to hydrogen was investigated and the surface properties of the catalysts were characterized by XPS. The results showed that the Ni/Al2O3 catalyst could not ignite the process of autothermal reforming of methane to hydrogen. However, the Ni/CuO-ZrO2-CeO2-Al2O3 catalyst could ignite the process of autothermal reforming of methane to hydrogen at lower reaction temperature(650 ℃) with the conversion of methane reaching 76%. The result of XPS analysis indicated that the promoters could change the binding energy(BE) of Ni2p3/2 obviously. The species of Cu in the Ni/CuO-ZrO2-CeO2-Al2O3 catalyst comprised Cu2 O and Cu2+. The formation of ZrO2-CeO2 solid solution and a large amount of Cu2 O might be the reason leading to good oxygen storage capacity and mobility of lattice oxygen of the Ni/CuO-ZrO2-CeO2-Al2O3 catalyst, which could ignite the process of autothermal reforming of methane to hydrogen at lower reaction temperature.展开更多
Decreasing supplies of high quality crude oil and increasing demand for high quality distillates have motivated the interest in converting natural gas to liquid fuels, especially with the present boom in natural gas p...Decreasing supplies of high quality crude oil and increasing demand for high quality distillates have motivated the interest in converting natural gas to liquid fuels, especially with the present boom in natural gas proven reserves. Nevertheless, one major issue is the curtailment of costs incurred in producing synthesis gas from natural gas, which account for approximately 60% of the costs used in producing liquid fuels. While there are three main routes to convert natural gas to syngas: steam reforming (SMR), partial Oxidation (POX) and auto-thermal reforming (ATR). Significant new developments and improvements in these technologies, established innovative processes to minimize greenhouse gases emission, minimize energy consumption, enhance syngas processes, adjust the desired H<sub>2</sub>/CO ratio and change the baseline economics. This article reviews the state of the art for the reforming of natural gas to synthesis gas taking into consideration all the new innovations in both processes and catalysis.展开更多
The changing of flow conditions caused by construction of hydro-projects will result in river's refor- mation and development of channel pattern.In this paper,the development of channel pattern in the process of r...The changing of flow conditions caused by construction of hydro-projects will result in river's refor- mation and development of channel pattern.In this paper,the development of channel pattern in the process of reformation is studied by means of flume experiments.Influence of slope,grain size,angle-of-inflow,dis- charge and discharge process are comprehensively analyzed according to the experimental data.It was found that the channel would be widened as the river slope or discharge increased and grain s...展开更多
The development history and major technological innovations of the ultra-low pressure naphtha reforming technology with continuous catalyst regeneration in China were introduced.This technology had been adopted by the...The development history and major technological innovations of the ultra-low pressure naphtha reforming technology with continuous catalyst regeneration in China were introduced.This technology had been adopted by the 1.0 Mt/a CCR unit at the Guangzhou Company.The appropriate catalyst was selected to meet the demand of the unit capacity,the feedstock,and the product slate.The design parameters,including the reaction pressure,the octane number of C5+liquid product,the reaction temperature,the space velocity,the hydrogen/oil molar ratio,and the catalyst circulating rate,were chosen based on the study of process conditions and parameters.The commercial test results showed that the research octane number of C5+product reached 104 when the capacity of the CCR unit was 100%and 115%of the design value.The other technical targets attained or exceeded the expected value.展开更多
This article after analyzing the current status of catalytic reforming technology in China puts forward a host of problems related with catalytic reforming capacity, feedstock, size and techno-economic indicators. To ...This article after analyzing the current status of catalytic reforming technology in China puts forward a host of problems related with catalytic reforming capacity, feedstock, size and techno-economic indicators. To solve these problems it is proposed to properly increase the catalytic reforming capacity,extend the feedstock source, and eliminate the bottlenecks to boost the capacity of existing units, improve the operating and management level, as well as speed up R&D work, disseminate new technologies, new processes and novel catalysts.展开更多
In order to effectively promote higher education reform,colleges and universities should focus not only on basic knowledge learning,but also on improving students’quality,skills,and comprehensive literacy.Through pra...In order to effectively promote higher education reform,colleges and universities should focus not only on basic knowledge learning,but also on improving students’quality,skills,and comprehensive literacy.Through practical experience,it can be seen that the cultivation of students’comprehensive quality needs to be implemented in all teaching links,among which the assessment link is no exception.In order to enhance the effectiveness and advanced nature of the teaching evaluation mechanism,it is necessary for colleges and universities to reform the real-time process assessment.Other educational departments should also pay more attention and place importance on this work,integrating it with the curriculum to optimize the evaluation link.展开更多
基金supported by the National Natural Science Foundation of China (NO. 20976013, 21006057)
文摘CeO2-promoted Ni/Al2O3-ZrO2 (Ni/Al2O3-ZrO2-CeO2) catalysts were prepared by a direct sol-gel process with citric acid as gelling agent. The catalysts used for the methane reforming with CO2 was studied by infrared spectroscopy (IR), thermal gravimetric analysis (TGA), microscopic analysis, X-ray diffraction (XRD) and temperature-programmed reduction (TPR). The catalytic performance for CO2 reforming of methane to synthesis gas was investigated in a continuous-flow micro-reactor under atmospheric pressure. TGA, IR, XRD and microscopic analysis show that the catalysts prepared by the direct sol-gel process consist of Ni particles with a nanostructure of around 5 nm and an amorphous-phase composite oxide support. There exists a chemical interaction between metallic Ni particles and supports, which makes metallic Ni well dispersed, highly active and stable. The addition of CeO2 effectively improves the dispersion and the stability of Ni particles of the prepared catalysts, and enhances the adsorption of CO2 on the surface of catalysts. The catalytic tests for methane reforming with CO2 to synthesis gas show that the Ni/Al2O3-ZrO2-CeO2 catalysts show excellent activity and stability compared with the Ni/Al2O3 catalyst. The excellent catalytic activity and stability of the Ni/Al2O3-ZrO2-CeO2 are attributed to the highly, uniformly and stably dispersed small metallic Ni particles, the high reducibility of the Ni oxides and the interaction between metallic Ni particles and the composite oxide supports.
基金Supported by the National Natural Science Foundation of China (No.60421002).
文摘A new 18-lump kinetic model for naphtha catalytic reforming reactions is discussed. By developing this model as a user module, a whole industrial continuous catalytic reforming process is simulated on Aspen plus plat-form. The technique utilizes the strong databases, complete sets of modules, and flexible simulation tools of the Aspen plus system and retains the characteristics of the proposed kinetic model. The calculated results are in fair agreement with the actual operating data. Based on the model of the whole reforming process, the process is opti-mized and the optimization results are tested in the actual industrial unit for about two months. The test shows that the process profit increases about 1000yuan·h-1 averagely, which is close to the calculated result.
文摘A first principles-based dynamic model for a continuous catalyst regeneration (CCR) platforming process, the UOP commercial naphtha catalytic reforming process, is developed in this paper. The lumping details of the naphtha feed and reaction scheme of the reaction model are given. The process model is composed of the reforming reaction model with catalyst deactivation, the furnace model and the separator model, which is capable of capturing the major dynamics that occurs in this process system. Dynamic simulations are performed based on Gear numerical algorithm and method of lines (MOL), a numerical technique dealing with partial differential equations (PDEs). The results of simulation are also presented. Dynamic responses caused by disturbances in the process system can be correctly predicted through simulations.
基金supported by the Guangdong Provincial Natural Science Foundation (030514)the Science and Technology Plan of Guangdong Province of China (2004B33401006)the Doctoral Startup Foundation of Guangdong Pharmaceutical University
文摘The catalysts Ni/Al2O3, Ni/ZrO2-CeO2-Al2O3 and Ni/CuO-ZrO2-CeO2-Al2O3 were prepared by the co-precipitation method at a pH of 9 using Na2CO3 as the precipitant. The Ni loading(mass fraction) of the catalysts was 10%. The ignition process on the catalysts for the autothermal reforming of methane to hydrogen was investigated and the surface properties of the catalysts were characterized by XPS. The results showed that the Ni/Al2O3 catalyst could not ignite the process of autothermal reforming of methane to hydrogen. However, the Ni/CuO-ZrO2-CeO2-Al2O3 catalyst could ignite the process of autothermal reforming of methane to hydrogen at lower reaction temperature(650 ℃) with the conversion of methane reaching 76%. The result of XPS analysis indicated that the promoters could change the binding energy(BE) of Ni2p3/2 obviously. The species of Cu in the Ni/CuO-ZrO2-CeO2-Al2O3 catalyst comprised Cu2 O and Cu2+. The formation of ZrO2-CeO2 solid solution and a large amount of Cu2 O might be the reason leading to good oxygen storage capacity and mobility of lattice oxygen of the Ni/CuO-ZrO2-CeO2-Al2O3 catalyst, which could ignite the process of autothermal reforming of methane to hydrogen at lower reaction temperature.
基金supported by the Cultivation Project of Major Achievements Transformation of Sichuan Provincial Education Department(#14CZ0005)supported by the Natural Science Foundation of China(#21406184)
文摘Decreasing supplies of high quality crude oil and increasing demand for high quality distillates have motivated the interest in converting natural gas to liquid fuels, especially with the present boom in natural gas proven reserves. Nevertheless, one major issue is the curtailment of costs incurred in producing synthesis gas from natural gas, which account for approximately 60% of the costs used in producing liquid fuels. While there are three main routes to convert natural gas to syngas: steam reforming (SMR), partial Oxidation (POX) and auto-thermal reforming (ATR). Significant new developments and improvements in these technologies, established innovative processes to minimize greenhouse gases emission, minimize energy consumption, enhance syngas processes, adjust the desired H<sub>2</sub>/CO ratio and change the baseline economics. This article reviews the state of the art for the reforming of natural gas to synthesis gas taking into consideration all the new innovations in both processes and catalysis.
基金Supported by National Key Basic Research and Development Program(973 Program) (2003CB415205),the National Natural Science Foundation of China(50479036)
文摘The changing of flow conditions caused by construction of hydro-projects will result in river's refor- mation and development of channel pattern.In this paper,the development of channel pattern in the process of reformation is studied by means of flume experiments.Influence of slope,grain size,angle-of-inflow,dis- charge and discharge process are comprehensively analyzed according to the experimental data.It was found that the channel would be widened as the river slope or discharge increased and grain s...
基金Financial support form the SINOPEC Research Program(No.107025)
文摘The development history and major technological innovations of the ultra-low pressure naphtha reforming technology with continuous catalyst regeneration in China were introduced.This technology had been adopted by the 1.0 Mt/a CCR unit at the Guangzhou Company.The appropriate catalyst was selected to meet the demand of the unit capacity,the feedstock,and the product slate.The design parameters,including the reaction pressure,the octane number of C5+liquid product,the reaction temperature,the space velocity,the hydrogen/oil molar ratio,and the catalyst circulating rate,were chosen based on the study of process conditions and parameters.The commercial test results showed that the research octane number of C5+product reached 104 when the capacity of the CCR unit was 100%and 115%of the design value.The other technical targets attained or exceeded the expected value.
文摘This article after analyzing the current status of catalytic reforming technology in China puts forward a host of problems related with catalytic reforming capacity, feedstock, size and techno-economic indicators. To solve these problems it is proposed to properly increase the catalytic reforming capacity,extend the feedstock source, and eliminate the bottlenecks to boost the capacity of existing units, improve the operating and management level, as well as speed up R&D work, disseminate new technologies, new processes and novel catalysts.
基金supported by the general project of Sichuan University Students’Ideological and Political Teaching Research Center“Exploration on Coordinated Education of Classroom Ideological and Political Education and Ideological and Political Curriculum”(Project Number:csz21061).
文摘In order to effectively promote higher education reform,colleges and universities should focus not only on basic knowledge learning,but also on improving students’quality,skills,and comprehensive literacy.Through practical experience,it can be seen that the cultivation of students’comprehensive quality needs to be implemented in all teaching links,among which the assessment link is no exception.In order to enhance the effectiveness and advanced nature of the teaching evaluation mechanism,it is necessary for colleges and universities to reform the real-time process assessment.Other educational departments should also pay more attention and place importance on this work,integrating it with the curriculum to optimize the evaluation link.