The velocity profiles and separation efficiency curves of a hydrocyclone were predicted by an Euler-Euler approach using a computational fluid dynamics tool ANSYS-CFX 14.5. The Euler-Euler approach is capable of consi...The velocity profiles and separation efficiency curves of a hydrocyclone were predicted by an Euler-Euler approach using a computational fluid dynamics tool ANSYS-CFX 14.5. The Euler-Euler approach is capable of considering the particle-particle interactions and is appropriate for highly laden liquid-solid mixtures. Pre- dicted results were compared and validated with experi- mental results and showed a considerably good agreement. An increase in the particle cut size with increasing solid concentration of the inlet mixture flow was observed and discussed. In addition to this, the erosion on hydrocyclone walls constructed from stainless steel 410, eroded by sand particles （mainly SiOz）, was predicted with the Euler-La- grange approach. In this approach, the abrasive solid particles were traced in a Lagrangian reference frame as discrete particles. The increases in the input flow velocity, solid concentration, and the particle size have increased the erosion at the upper part of the cylindrical body of the hydrocyclone, where the tangential inlet flow enters the hydrocyclone. The erosion density in the area between the cylindrical to conical body area, in comparison to other parts of the hydrocyclone, also increased considerably. Moreover, it was observed that an increase in the particle shape factor from 0.1 to 1.0 leads to a decrease of almost 70 % in the average erosion density of the hydrocyclone wall surfaces.展开更多
Three-dimensional simulation of a multiphase flow is performed using the EulerianEulerian finite volume method in order to evaluate the separation efficiency and velocity field of deoiling hydrocyclones.The solution i...Three-dimensional simulation of a multiphase flow is performed using the EulerianEulerian finite volume method in order to evaluate the separation efficiency and velocity field of deoiling hydrocyclones.The solution is developed using a mass conservation-based algorithm（MCBA） with collocated grid arrangement.The mixture approach of the Reynolds stress model is also employed in order to capture features of turbulent multiphase swirling flow.The velocity field and separation efficiency of two different configurations of deoiling hydrocyclones are compared with available experimental data.The comparison shows that the separation efficiency can be predicted with high accuracy using computational fluid dynamics.The velocity fields are also in good agreement with available experimental velocity measurements.Special attention is drawn to swirl intensity in deoiling hydrocyclones and it is shown that the differences in velocity and volume fraction fields of different configurations are related to swirl distribution.展开更多
Hydrocyclones are mechanical devices used in classifying and separating many different types of materials.A classification function of the hydrocyclone has been continually developed for solid–liquid separation.In th...Hydrocyclones are mechanical devices used in classifying and separating many different types of materials.A classification function of the hydrocyclone has been continually developed for solid–liquid separation.In the classification process of solids from liquids,it is desirable to reduce the amount of misplaced material;therefore,the separation sharpness,α(alpha),is a parameter that helps in evaluating misplaced material and has been developed as a model to help the designer predict the performance of the classification.However,the problem with the separation sharpness model is that it cannot be used outside the range of conditions under which it was developed.Therefore,this research aimed to develop the separation sharpness model to predict more accurately and cover a wide range of conditions using the multiple linear regression method.The new regression model of separation sharpness was based on a wide range of both experimental and industrial data-sets of 431 tests collaborating with the additional experiments of 117 tests that were obtained from a total of 548 tests.The new model of separation sharpness can be used in the range of 30–762 mm hydrocyclone body diameters and feed solid concentrations in the range of 0.5 wt%–80 wt%.When compared with the experimental separation sharpness,the accuracy of the separation sharpness model prediction has an error of 4.53%and^of 0.973.展开更多
The flow fields inside conventional and rotary hydrocyclones were simulated respectively. In these simulations, water only and oil-water mixture, with distinctly different viscosities, were used as continuous phases. ...The flow fields inside conventional and rotary hydrocyclones were simulated respectively. In these simulations, water only and oil-water mixture, with distinctly different viscosities, were used as continuous phases. Simulation results agreed well with the experimental measurements. Simulation results showed that the conventional hydrocyclone could effectively separate sand from water, but could not separate sand from high viscosity water/oil emulsion. This showed that the viscosity of continuous phases influenced greatly both the separation efficiency and the flow field distribution in the conventional hydrocyclone. For high viscosity oil/water sand dispersion （mixture）, the rotary hydrocyclone has better separation performance than the conventional one, with a more favorable flow field distribution.展开更多
Three different inlets of hydrocyclone are studied in combination with the construction of a dowrahole system and hydrocyclone. By comparing the relationship between the inlet structure ＆ dimensional parameter of hyd...Three different inlets of hydrocyclone are studied in combination with the construction of a dowrahole system and hydrocyclone. By comparing the relationship between the inlet structure ＆ dimensional parameter of hydrocyclone and separation efficiency ＆ pressure loss, the highest efficiency is obtained from the inlet of an involute curve with increasing depth-width ratio from the three types, in which the separation efficiency and pressure loss all drops slowly, for the length of the channel decreases, while it drops rapidly in the other two. The flow guiding ability of the inlet affects the separation efficiency greatly, so the corresponding involute type of inlet of hydrocyclone fits for downhole oil-water separation is optimized, which serves as a basis for the structural design of downhole hydrocyclone.展开更多
A compound hydrocyclone is a new strategy for oil-water separation. It is based on the study of static and dynamic hydrocyclones. In this paper are introduced its geometric traits and separation mechanism. Experiments...A compound hydrocyclone is a new strategy for oil-water separation. It is based on the study of static and dynamic hydrocyclones. In this paper are introduced its geometric traits and separation mechanism. Experiments are carried out about the relationship between geometric parameters ＆ operating parameters and the separation efficiency of the compound hydrocyclone. Under experimental conditions, the appropriate structural parameters optimized are as follows： The rotating grid is of the straight board type, 3 straight vanes with a length of above 95 ram; the diameter of the overflow vent ranges 3-12 ram; the separation efficiency is better when the large conical angle of the static vortex body is about 20° and the small conical angle in the range of 1° -4° ： The separation effect is better under the following conditions： The rotary speed is 1,700-2,400 r/min; the disposal capacity is 5.5 m^3/h; the loss of working pressure is 0.05-0.25MPa; and the split ratio ranges 5%-15%. The experimental study provides a certain basis for the design andapplication of the compound hydrocyclone.展开更多
On the basis of analyzing the vortex characteristics, a new mechanism of the vortex formation in hydrocyclones is developed. The main concept of the mechanism is that the vortex flow in a hydrocyclone is resulted from...On the basis of analyzing the vortex characteristics, a new mechanism of the vortex formation in hydrocyclones is developed. The main concept of the mechanism is that the vortex flow in a hydrocyclone is resulted from the overlapping of container rotation and hole leakage. The model is then used to explain the compound distribution of free vortex and forced vortex, predict the similarity of tangential velocity at different input pressures, and make count of the principle of small hydrocyclone with lower cut size than large one. Meanwhile a new possible approach to a large hydro cyclone with lower cut size by minimizing or eliminating the air core is discussed briefly.展开更多
Environmental agencies do not allow effluents, from the petroleum productions, which contain oil concentrations that exceed the amounts permitted by the regulations. In recent time heavy oil operating petroleum indust...Environmental agencies do not allow effluents, from the petroleum productions, which contain oil concentrations that exceed the amounts permitted by the regulations. In recent time heavy oil operating petroleum industries are generating oil/water mixture by products, which are difficult to separate. Industrially, hydrocyclone is generally used to separate oil from an oil/water mixture. This is due to its high performance of separation, low cost of installation and maintenance. In the present work, therefore, the thermal fluid dynamics of water/ultra-viscous heavy oil separation process in a hydrocyclone has been studied. A steady state mathematical model which simulates the performance of a non-isothermal separation process is presented. The Eulerian-Eulerian approach for the interface of the phases involved (water/ultra-viscous heavy-oil) is used and the two-phase flow is considered as incompressible, viscous and turbulent. For carrying out numerical solutions of the governing equations the CFX11? commercial code was used. Results of the behavior of the two-fluid flow inside the hydrocyclone and separation efficiency are presented and analyzed. The role of the average temperature of the fluid, oil droplet diameter and the fluid mixture inlet velocity on the separation efficiency of the hydrocyclone are verified.展开更多
An eddy deep leaching technology was developed in this paper to address the challenge of treating heavy metal contaminants in industrial mining areas.The desorption effect of As,Cd,Sb and Pb was investigated utilizing...An eddy deep leaching technology was developed in this paper to address the challenge of treating heavy metal contaminants in industrial mining areas.The desorption effect of As,Cd,Sb and Pb was investigated utilizing chemical leaching and physical eddy techniques.It was found that the heavy metals concentration increased with decreasing particle size.The highest proportion of Cd in the form distribution of soil was in the bound to iron and manganese oxides,while the maximum proportion of As,Sb and Pb were in the residual.The optimal solid-liquid ratio of the hydrocyclone was 1:20,and the corresponding separation efficiency and flow rate were 84.7%and 1.76 m^(3)/hr,respectively.The grade efficiency of soil particle separation increases with particle size and exceeds 99%for particles above 1,000μm.Leaching experiments have revealed that oxalic acid(OA)and a combination of oxalic acid and EDTA(OAPE)were more efficient than citric acid(CA)and a combination of citric acid and EDTA(CAPE)for the desorption of heavy metals,respectively.The comparison of OAPE and eddy leaching found that the latter improved the desorption efficiency by 9.4%,7.5%,7.2%and 7.8%for As,Cd,Sb and Pb compared to the former,respectively.The results demonstrated that the eddy leaching technique could further enhance the desorption efficiency of heavy metals.It is expected to provide technical support for soil remediation with reduced usage of leaching agents.展开更多
Hydrocyclones are widely used in industry, of which the geometrical design using CFD techniques is gaining more popularity in recent years. In this study, the Euler-Euler approach and the Reynolds stress model are app...Hydrocyclones are widely used in industry, of which the geometrical design using CFD techniques is gaining more popularity in recent years. In this study, the Euler-Euler approach and the Reynolds stress model are applied to simulate the liquid-solid flowfield in a hydrocyclone. The methodology is validated by a good agreement between experimental data and numerical results. Within the research range, the simulation indicates that the liquid-solid separation mainly occurs in the conical segment, and increasing conical height or decreasing cylindrical height helps to improve the grade efficiencies of solid particles. Based on these results, two of the same hydrocyclones are designed and installed in series to establish a liquid-solid separation system. Many experiments are then conducted under different conditions, in which the effects of the water cut and the second hydrocyclone on the separation are investigated. The results also confirm that smaller solid particles are more susceptible to the inlet conditions, and the second hydrocyclone plays a more important role as the water cut reduces.展开更多
Hydrocyclones have versatile applications in various industrial processes.They functionn on the principle of centrifugal separation to remove a dispersed phase(particles or drops)from a continuous phase(fluid).In unco...Hydrocyclones have versatile applications in various industrial processes.They functionn on the principle of centrifugal separation to remove a dispersed phase(particles or drops)from a continuous phase(fluid).In unconventional filtering hydrocyclones,the separation efficiency and energy costs have been improved by combining filtration with centrifugal separation.This work investigated experimentally the effect of incorporating a cylinder and a porous cone in a conventional hydrocyclone.It also evaluated the effects of the main geometric dimensions of the separator on the hydrocyclone performance.A differential-evolution algorithm was applied to optimize the hydrocyclone performance,which was represented as the maximum total efficiency and minimum Euler number.The experimental results validated the optimization results and showed that hydrocyclones with optimized geometries exhibited higher total efficiencies(89.59%)and lower Euler numbers(582)than hydrocyclones with other experimental configurations.展开更多
The main application of hydrocyclones in most industry sectors is the separation of particles from liquids.For thickening,however,the separation properties of the cyclone should be adjustable,which requires a differen...The main application of hydrocyclones in most industry sectors is the separation of particles from liquids.For thickening,however,the separation properties of the cyclone should be adjustable,which requires a different operating mode.Therefore,we investigated an add-on thickening module,consisting of a conical plug and a secondary vortex finder in the underflow of the hydrocyclone.Laboratory scale experiments are carried out to investigate the function of the concept of annular gap modification by the use of the thickening module.In the second step,we transferred this concept to industrial scale for field tests at a municipal wastewater treatment plant.In the field tests,geometrical properties(annular gap modification)and operational parameters(volume flow rate,sludge type)were investigated.The results show that thickening in terms of increasing the total solids content of sludge is possible with the modified hydrocyclone.In the field tests,a thickening factor(total solids content of thickened sludge related to feed sludge)of 1.31(average)was reached for digested sludge.Hence,a hydrocyclone could be a promising addition in wastewater treatment plants for dewatering of sludge.展开更多
A hydrocyclone using natural water head provided by bridge was operated for the treatment of stormwater runoff. The hydrocyclone was automatically controlled using electronic valve which is connected to a pressure met...A hydrocyclone using natural water head provided by bridge was operated for the treatment of stormwater runoff. The hydrocyclone was automatically controlled using electronic valve which is connected to a pressure meter. Normally the hydrocyclone was open during dry days, but it was closed after the capture of the first flush. The results indicated that the average pressure and the flow rate were directly affected by the rainfall intensity. The pressure head was more than 2 m when the rainfall intensity was above 5mm·h^-1. The percentage volume of underflow with high solids concentration decreased as the pressure and flow rate increased, but the percentage volume of overflow with almost no solids showed the opposite behavior. The total suspended solids （TSS） concentration ratio between the overflow and inflow （TSSover/TSSin） decreased as a function of the operational pressure, while the corresponding ratio of underflow to inflow （TSSunaer/TSSi,） increased. The TSS separation efficiency was evaluated based on a mass balance. It ranged from 25% to 99% with the pressure head ranging from 1.4 to 9.7 m, and it was proportional to pressure and flow rate. Normally, the efficiency was more than 50% when the pressure was higher than 2 m. The analysis of the water budget indicated that around 13% of the total runoff was captured by the hydrocyclone as a first flush, and this runoff was separated as underflow and overflow with the respective percentage volumes of 29% and 71%. The pollutants budget was also examined based on a mass balance. The results showed that the percentage of TSS, chemical oxygen demand （COD）, total nitrogen （TN）, and total phosphorus （TP） in underflow were 73%, 59%, 7.6%, and 49%, respectively. Thus, it can be concluded that the hydrocyclone worked well. It separated the first flush as solids-concentrated underflow and solids-absent overflow, and effectively reduced the runoff volume needing further treatment. Finally, four types of optional post treatment design are presented and compared.展开更多
The pre-treatment of zinc oxide bearing ores with high slime content is important to ensure that resources are utilized optimally. This paper reports an improved process using hydrocyclone de-sliming, dispersion reage...The pre-treatment of zinc oxide bearing ores with high slime content is important to ensure that resources are utilized optimally. This paper reports an improved process using hydrocyclone de-sliming, dispersion reagents, and magnetic removal of iron minerals for the pre-treatment of zinc oxide ore with a high slime and iron content, and the benefits compared to traditional technologies are shown. In addition, this paper investigates the damage related to fine slime and iron during zinc oxide flotation, the necessity of using hydrocyclone de-sliming together with dispersion reagents to alleviate the influence of slime, and interactions among hydrocyclone de-sliming, reagent dispersion, and magnetic iron removal. Results show that under optimized operating conditions the entire beneficiation technology results in a flotation concentrate with a Zn grade of 34.66% and a recovery of 73.41%.展开更多
基金“Stiftung Rheinland-Pfalz fur Innovation,Mainz,Germany,”for financial support
文摘The velocity profiles and separation efficiency curves of a hydrocyclone were predicted by an Euler-Euler approach using a computational fluid dynamics tool ANSYS-CFX 14.5. The Euler-Euler approach is capable of considering the particle-particle interactions and is appropriate for highly laden liquid-solid mixtures. Pre- dicted results were compared and validated with experi- mental results and showed a considerably good agreement. An increase in the particle cut size with increasing solid concentration of the inlet mixture flow was observed and discussed. In addition to this, the erosion on hydrocyclone walls constructed from stainless steel 410, eroded by sand particles （mainly SiOz）, was predicted with the Euler-La- grange approach. In this approach, the abrasive solid particles were traced in a Lagrangian reference frame as discrete particles. The increases in the input flow velocity, solid concentration, and the particle size have increased the erosion at the upper part of the cylindrical body of the hydrocyclone, where the tangential inlet flow enters the hydrocyclone. The erosion density in the area between the cylindrical to conical body area, in comparison to other parts of the hydrocyclone, also increased considerably. Moreover, it was observed that an increase in the particle shape factor from 0.1 to 1.0 leads to a decrease of almost 70 % in the average erosion density of the hydrocyclone wall surfaces.
文摘Three-dimensional simulation of a multiphase flow is performed using the EulerianEulerian finite volume method in order to evaluate the separation efficiency and velocity field of deoiling hydrocyclones.The solution is developed using a mass conservation-based algorithm（MCBA） with collocated grid arrangement.The mixture approach of the Reynolds stress model is also employed in order to capture features of turbulent multiphase swirling flow.The velocity field and separation efficiency of two different configurations of deoiling hydrocyclones are compared with available experimental data.The comparison shows that the separation efficiency can be predicted with high accuracy using computational fluid dynamics.The velocity fields are also in good agreement with available experimental velocity measurements.Special attention is drawn to swirl intensity in deoiling hydrocyclones and it is shown that the differences in velocity and volume fraction fields of different configurations are related to swirl distribution.
基金the NSTDA University Industry Research Collaboration(NUI-RC)Thailand for supporting the funding in the research。
文摘Hydrocyclones are mechanical devices used in classifying and separating many different types of materials.A classification function of the hydrocyclone has been continually developed for solid–liquid separation.In the classification process of solids from liquids,it is desirable to reduce the amount of misplaced material;therefore,the separation sharpness,α(alpha),is a parameter that helps in evaluating misplaced material and has been developed as a model to help the designer predict the performance of the classification.However,the problem with the separation sharpness model is that it cannot be used outside the range of conditions under which it was developed.Therefore,this research aimed to develop the separation sharpness model to predict more accurately and cover a wide range of conditions using the multiple linear regression method.The new regression model of separation sharpness was based on a wide range of both experimental and industrial data-sets of 431 tests collaborating with the additional experiments of 117 tests that were obtained from a total of 548 tests.The new model of separation sharpness can be used in the range of 30–762 mm hydrocyclone body diameters and feed solid concentrations in the range of 0.5 wt%–80 wt%.When compared with the experimental separation sharpness,the accuracy of the separation sharpness model prediction has an error of 4.53%and^of 0.973.
文摘The flow fields inside conventional and rotary hydrocyclones were simulated respectively. In these simulations, water only and oil-water mixture, with distinctly different viscosities, were used as continuous phases. Simulation results agreed well with the experimental measurements. Simulation results showed that the conventional hydrocyclone could effectively separate sand from water, but could not separate sand from high viscosity water/oil emulsion. This showed that the viscosity of continuous phases influenced greatly both the separation efficiency and the flow field distribution in the conventional hydrocyclone. For high viscosity oil/water sand dispersion （mixture）, the rotary hydrocyclone has better separation performance than the conventional one, with a more favorable flow field distribution.
文摘Three different inlets of hydrocyclone are studied in combination with the construction of a dowrahole system and hydrocyclone. By comparing the relationship between the inlet structure ＆ dimensional parameter of hydrocyclone and separation efficiency ＆ pressure loss, the highest efficiency is obtained from the inlet of an involute curve with increasing depth-width ratio from the three types, in which the separation efficiency and pressure loss all drops slowly, for the length of the channel decreases, while it drops rapidly in the other two. The flow guiding ability of the inlet affects the separation efficiency greatly, so the corresponding involute type of inlet of hydrocyclone fits for downhole oil-water separation is optimized, which serves as a basis for the structural design of downhole hydrocyclone.
文摘A compound hydrocyclone is a new strategy for oil-water separation. It is based on the study of static and dynamic hydrocyclones. In this paper are introduced its geometric traits and separation mechanism. Experiments are carried out about the relationship between geometric parameters ＆ operating parameters and the separation efficiency of the compound hydrocyclone. Under experimental conditions, the appropriate structural parameters optimized are as follows： The rotating grid is of the straight board type, 3 straight vanes with a length of above 95 ram; the diameter of the overflow vent ranges 3-12 ram; the separation efficiency is better when the large conical angle of the static vortex body is about 20° and the small conical angle in the range of 1° -4° ： The separation effect is better under the following conditions： The rotary speed is 1,700-2,400 r/min; the disposal capacity is 5.5 m^3/h; the loss of working pressure is 0.05-0.25MPa; and the split ratio ranges 5%-15%. The experimental study provides a certain basis for the design andapplication of the compound hydrocyclone.
文摘On the basis of analyzing the vortex characteristics, a new mechanism of the vortex formation in hydrocyclones is developed. The main concept of the mechanism is that the vortex flow in a hydrocyclone is resulted from the overlapping of container rotation and hole leakage. The model is then used to explain the compound distribution of free vortex and forced vortex, predict the similarity of tangential velocity at different input pressures, and make count of the principle of small hydrocyclone with lower cut size than large one. Meanwhile a new possible approach to a large hydro cyclone with lower cut size by minimizing or eliminating the air core is discussed briefly.
文摘Environmental agencies do not allow effluents, from the petroleum productions, which contain oil concentrations that exceed the amounts permitted by the regulations. In recent time heavy oil operating petroleum industries are generating oil/water mixture by products, which are difficult to separate. Industrially, hydrocyclone is generally used to separate oil from an oil/water mixture. This is due to its high performance of separation, low cost of installation and maintenance. In the present work, therefore, the thermal fluid dynamics of water/ultra-viscous heavy oil separation process in a hydrocyclone has been studied. A steady state mathematical model which simulates the performance of a non-isothermal separation process is presented. The Eulerian-Eulerian approach for the interface of the phases involved (water/ultra-viscous heavy-oil) is used and the two-phase flow is considered as incompressible, viscous and turbulent. For carrying out numerical solutions of the governing equations the CFX11? commercial code was used. Results of the behavior of the two-fluid flow inside the hydrocyclone and separation efficiency are presented and analyzed. The role of the average temperature of the fluid, oil droplet diameter and the fluid mixture inlet velocity on the separation efficiency of the hydrocyclone are verified.
基金financially supported by the National Natural Science Foundation of China (No.52025103)。
文摘An eddy deep leaching technology was developed in this paper to address the challenge of treating heavy metal contaminants in industrial mining areas.The desorption effect of As,Cd,Sb and Pb was investigated utilizing chemical leaching and physical eddy techniques.It was found that the heavy metals concentration increased with decreasing particle size.The highest proportion of Cd in the form distribution of soil was in the bound to iron and manganese oxides,while the maximum proportion of As,Sb and Pb were in the residual.The optimal solid-liquid ratio of the hydrocyclone was 1:20,and the corresponding separation efficiency and flow rate were 84.7%and 1.76 m^(3)/hr,respectively.The grade efficiency of soil particle separation increases with particle size and exceeds 99%for particles above 1,000μm.Leaching experiments have revealed that oxalic acid(OA)and a combination of oxalic acid and EDTA(OAPE)were more efficient than citric acid(CA)and a combination of citric acid and EDTA(CAPE)for the desorption of heavy metals,respectively.The comparison of OAPE and eddy leaching found that the latter improved the desorption efficiency by 9.4%,7.5%,7.2%and 7.8%for As,Cd,Sb and Pb compared to the former,respectively.The results demonstrated that the eddy leaching technique could further enhance the desorption efficiency of heavy metals.It is expected to provide technical support for soil remediation with reduced usage of leaching agents.
文摘Hydrocyclones are widely used in industry, of which the geometrical design using CFD techniques is gaining more popularity in recent years. In this study, the Euler-Euler approach and the Reynolds stress model are applied to simulate the liquid-solid flowfield in a hydrocyclone. The methodology is validated by a good agreement between experimental data and numerical results. Within the research range, the simulation indicates that the liquid-solid separation mainly occurs in the conical segment, and increasing conical height or decreasing cylindrical height helps to improve the grade efficiencies of solid particles. Based on these results, two of the same hydrocyclones are designed and installed in series to establish a liquid-solid separation system. Many experiments are then conducted under different conditions, in which the effects of the water cut and the second hydrocyclone on the separation are investigated. The results also confirm that smaller solid particles are more susceptible to the inlet conditions, and the second hydrocyclone plays a more important role as the water cut reduces.
文摘Hydrocyclones have versatile applications in various industrial processes.They functionn on the principle of centrifugal separation to remove a dispersed phase(particles or drops)from a continuous phase(fluid).In unconventional filtering hydrocyclones,the separation efficiency and energy costs have been improved by combining filtration with centrifugal separation.This work investigated experimentally the effect of incorporating a cylinder and a porous cone in a conventional hydrocyclone.It also evaluated the effects of the main geometric dimensions of the separator on the hydrocyclone performance.A differential-evolution algorithm was applied to optimize the hydrocyclone performance,which was represented as the maximum total efficiency and minimum Euler number.The experimental results validated the optimization results and showed that hydrocyclones with optimized geometries exhibited higher total efficiencies(89.59%)and lower Euler numbers(582)than hydrocyclones with other experimental configurations.
文摘The main application of hydrocyclones in most industry sectors is the separation of particles from liquids.For thickening,however,the separation properties of the cyclone should be adjustable,which requires a different operating mode.Therefore,we investigated an add-on thickening module,consisting of a conical plug and a secondary vortex finder in the underflow of the hydrocyclone.Laboratory scale experiments are carried out to investigate the function of the concept of annular gap modification by the use of the thickening module.In the second step,we transferred this concept to industrial scale for field tests at a municipal wastewater treatment plant.In the field tests,geometrical properties(annular gap modification)and operational parameters(volume flow rate,sludge type)were investigated.The results show that thickening in terms of increasing the total solids content of sludge is possible with the modified hydrocyclone.In the field tests,a thickening factor(total solids content of thickened sludge related to feed sludge)of 1.31(average)was reached for digested sludge.Hence,a hydrocyclone could be a promising addition in wastewater treatment plants for dewatering of sludge.
文摘A hydrocyclone using natural water head provided by bridge was operated for the treatment of stormwater runoff. The hydrocyclone was automatically controlled using electronic valve which is connected to a pressure meter. Normally the hydrocyclone was open during dry days, but it was closed after the capture of the first flush. The results indicated that the average pressure and the flow rate were directly affected by the rainfall intensity. The pressure head was more than 2 m when the rainfall intensity was above 5mm·h^-1. The percentage volume of underflow with high solids concentration decreased as the pressure and flow rate increased, but the percentage volume of overflow with almost no solids showed the opposite behavior. The total suspended solids （TSS） concentration ratio between the overflow and inflow （TSSover/TSSin） decreased as a function of the operational pressure, while the corresponding ratio of underflow to inflow （TSSunaer/TSSi,） increased. The TSS separation efficiency was evaluated based on a mass balance. It ranged from 25% to 99% with the pressure head ranging from 1.4 to 9.7 m, and it was proportional to pressure and flow rate. Normally, the efficiency was more than 50% when the pressure was higher than 2 m. The analysis of the water budget indicated that around 13% of the total runoff was captured by the hydrocyclone as a first flush, and this runoff was separated as underflow and overflow with the respective percentage volumes of 29% and 71%. The pollutants budget was also examined based on a mass balance. The results showed that the percentage of TSS, chemical oxygen demand （COD）, total nitrogen （TN）, and total phosphorus （TP） in underflow were 73%, 59%, 7.6%, and 49%, respectively. Thus, it can be concluded that the hydrocyclone worked well. It separated the first flush as solids-concentrated underflow and solids-absent overflow, and effectively reduced the runoff volume needing further treatment. Finally, four types of optional post treatment design are presented and compared.
基金financially supported by the Natural Science Foundation of Hubei Province,China(No.2014CFB794)the Young Fund of Wuhan Institute of Technology(No.Q201405)the Natural Science Foundation of Hunan Province for International Cooperation and Innovation(Nos.2017JJ4035 and 2016WK2049)
文摘The pre-treatment of zinc oxide bearing ores with high slime content is important to ensure that resources are utilized optimally. This paper reports an improved process using hydrocyclone de-sliming, dispersion reagents, and magnetic removal of iron minerals for the pre-treatment of zinc oxide ore with a high slime and iron content, and the benefits compared to traditional technologies are shown. In addition, this paper investigates the damage related to fine slime and iron during zinc oxide flotation, the necessity of using hydrocyclone de-sliming together with dispersion reagents to alleviate the influence of slime, and interactions among hydrocyclone de-sliming, reagent dispersion, and magnetic iron removal. Results show that under optimized operating conditions the entire beneficiation technology results in a flotation concentrate with a Zn grade of 34.66% and a recovery of 73.41%.
