In order to investigate a gradient nano/micro-structured surface layer on pure copper produced by severe plasticity roller burnishing （SPRB） and grain refinement mechanism, the microstructure characteristics and mat...In order to investigate a gradient nano/micro-structured surface layer on pure copper produced by severe plasticity roller burnishing （SPRB） and grain refinement mechanism, the microstructure characteristics and material properties of sample at various depths from the topmost surface were investigated by SEM, TEM, XRD, OM etc. The experimental results show that the gradient nano/micro-structure was introduced into the surface layer of over 100μm in thickness. The remarkable increase in hardness near the topmost surface was mainly attributed to the reduced grain size. The equiaxed nano-sized grains were in random orientation and the most of their boundaries were low-angle grain boundaries （LAGBs）. The coarse grains are refined into the few micro-sized grains by dislocation activities;deformation twinning was found to be the primary form for the formation of submicron grains;the formation of nanostructure was dominated by dislocation activities accompanied with rotation of grains in local region.展开更多
To obtain the form error of micro-structured surfaces robustly and accurately, a form er- ror evaluation method was developed based on the real coded genetic algorithm （RCGA）. The meth- od employed the average squar...To obtain the form error of micro-structured surfaces robustly and accurately, a form er- ror evaluation method was developed based on the real coded genetic algorithm （RCGA）. The meth- od employed the average squared distance as the matching criterion. The point to surface distance was achieved by use of iterative method and the modeling of RCGA for the surface matching was also presented in detail. Parameter selection for RCGA including the crossover rate and population size was discussed. Evaluation results of series simulated surfaces without form error show that this method can achieve the accuracy of root mean square deviation （ Sq ） less than 1 nm and surface pro- file error （ St ） less than 4 nm. Evaluation of the surfaces with different simulated errors illustrates that the proposed method can also robustly obtain the form error with nano-meter precision. The e- valuation of actual measured surfaces further indicates that the proposed method is capable of pre- cisely evaluating micro-structured surfaces.展开更多
Polyimide （PI） film is an important type of insulating material used in inverter-fed motors. Partial discharge （PD） under a sequence of high-frequency square impulses is one of the key factors that lead to prematu...Polyimide （PI） film is an important type of insulating material used in inverter-fed motors. Partial discharge （PD） under a sequence of high-frequency square impulses is one of the key factors that lead to premature failures in insulation systems of inverter-fed motors. In order to explore the damage mechanism of PI film caused by discharge, an aging system of surface discharge under bipolar continuous square impulse voltage （BCSIV） is designed based on the ASTM 2275 01 standard and the electrical aging tests of PI film samples are performed above the partial discharge inception voltage （PDIV）. The chemical bonds of PI polymer chains are analyzed through Fourier transform infrared spectroscopy （FTIR） and the dielectric properties of unaged and aged PI samples are investigated by LCR testers HIOKI 3532-50. Finally, the micro-morphology and micro-structure changes of PI film samples are observed through scanning electron microscopy （SEM）. The results show that the physical and chemical effects of discharge cut off the chemical bonds of PI polymer chains. The fractures of ether bond （C-O-C） and imide ring （C-N-C） on the backbone of a PI polymer chain leads to the decrease of molecular weight, which results in the degradation of PI polymers and the generation of new chemical groups and materials, like carboxylic acid, ketone, aldehydes, etc. The variation of microscopic structure of PI polymers can change the orientation ability of polarizable units when the samples are under an AC electric field, which would cause the dielectric constant e to increase and dielectric loss tan ~ to decrease. The SEM images show that the degradation path of PI film is initiated from the surface and then gradually extends to the interior with continuous aging. The injection charge could result in the PI macromolecular chain degradation and increase the trap density in the PI oolvmer bulk.展开更多
Surface peeling of Cu-Fe-P lead frame alloy was analyzed using plane strain model and elastoplastic finite element method. Based on the characterization of microstructure at surface peeling in finish rolled Cu-Fe-P le...Surface peeling of Cu-Fe-P lead frame alloy was analyzed using plane strain model and elastoplastic finite element method. Based on the characterization of microstructure at surface peeling in finish rolled Cu-Fe-P lead frame alloy, the stress and strain distributions of the interface between Cu matrix and Fe particle are studied. Results indicate that the equivalent strain mismatch 6.9% between Cu matrix and Fe particle and the intense stress concentration at the interface have influence on surface peeling generation. The crack is prone to the electrical conductivity decreasing of Cu-Fe-P alloy and surface peeling on finish rolling.展开更多
A three-dimensional （3-D） approach based on the state space method is proposed to study size-dependent mechanical properties of ultra-thin plate-like elastic structures considering surface effects. The structure is ...A three-dimensional （3-D） approach based on the state space method is proposed to study size-dependent mechanical properties of ultra-thin plate-like elastic structures considering surface effects. The structure is modeled as a laminate composed of a bulk bounded with upper and bottom surface layers, which are allowed to have different material properties from the bulk layer. State equations, including the surface properties of the structure, can be established on the basis of 3-D fundamental elasticity to analyze the size-dependent static characteristics of the thin plate-like structure. Compared with two-dimensional plate theories based size-dependent models for thin film structures in literature, the present 3-D approach is exact, which can provide benchmark results to assess the accuracy of 2-D plate theories and various numerical approaches. To show the feasibility of the proposed approach, a 3-D analytical solution for a simply supported plate-like thin structure including surface layers is derived. An algorithm is proposed for the calculation of the state equations obtained to ensure that the numerical results can reveal the surface effects clearly even for extremely thin surface layers. Numerical examples are carried out to exhibit the surface effects and some discussions are provided based on the results obtained.展开更多
A novel precision vibration-assisted micro-engraving system was developed by the integration of fast tool servo and ultrasonic elliptical vibration system, in which the flexure hinge was designed to avoid backlash and...A novel precision vibration-assisted micro-engraving system was developed by the integration of fast tool servo and ultrasonic elliptical vibration system, in which the flexure hinge was designed to avoid backlash and PID control algorithm was established to guarantee specific precision. Apart from experimental validation of the performance of the system, various micro-V-grooves cutting experiments on aluminum alloy, ferrous material and hard cutting material were performed, in which Kistler force sensor was used to measure cutting force. Through experiments, it was clear that the vibration-assisted micro-engraving system can ensure good quality of micro-V-grooves and reduce cutting force by about 60% compared with traditional removal process without ultrasonic vibration.展开更多
A series of sulfated CeO2 catalysts were synthesized by impregnation and sol-gel methods and used for selective catalytic reduction （SCR） of NOx by NH3. The results showed that the sulfated CeO2 catalysts prepared b...A series of sulfated CeO2 catalysts were synthesized by impregnation and sol-gel methods and used for selective catalytic reduction （SCR） of NOx by NH3. The results showed that the sulfated CeO2 catalysts prepared by sol-gel method showed excellent catalytic activity at 150-50 ℃, and more than 90% NOx conversion was obtained at 232-450 ℃ with a gas hourly space velocity of 60000 h-1. The catalysts were characterized by X-ray diffraction （XRD）, N2 adsorption, Raman, thermogravimetry （TG）, H2-tem- perature-programmed reduction （H2-TPR） and Py-infrared spectroscopy （Py-IR）. The excellent SCR performance was associated with the surface acidity and the micro-structure. The introduction of sulfate acid into CeO2 could increase the amount of BrOnsted and Lewis acid sites over the catalysts, resulting in the improvement of the low temperature activity. The sulfated CeO2 catalysts prepared by sol-gel method possessed lower crystallization degree, excellent redox property and larger specific surface areas, which were responsible for the superior SCR performance.展开更多
To reduce friction drag with bionic method in a more feasible way, the surface microstructure of fish scales was analyzed attempting to reveal the biologic features responding to skin friction drag reduction. Then com...To reduce friction drag with bionic method in a more feasible way, the surface microstructure of fish scales was analyzed attempting to reveal the biologic features responding to skin friction drag reduction. Then comparable bionic surface mimicking fish scales was fabricated through coating technology for drag reduction. The paint mixture was coated on a substrate through a self-developed spray-painting apparatus. The bionic surface with micron-scale caves formed spontaneously due to the interra- cial convection and deformation driven by interfacial tension gradient in the presence of solvent evaporation. Comparative experiments between bionic surface and smooth surface were performed in a water tunnel to evaluate the effect of bionic surface on drag reduction, and visible drag reduction efficiency was obtained. Numerical simulation results show that gas phase de- velops in solid-liquid interface of bionic surface with the effect of surface topography and partially replaces the solid-liquid shear force with gas-liquid shear force, hence reducing the skin friction drag effectively. Therefore, with remarkable drag re- duction performance and simple fabrication technology, the proposed drag reduction technique shows the promise for practical applications.展开更多
基金Project(50975095)supported by the National Natural Science Foundation of ChinaProject(2012ZM0048)supported by the Fundamental Research Funds for the Central Universities,China
文摘In order to investigate a gradient nano/micro-structured surface layer on pure copper produced by severe plasticity roller burnishing （SPRB） and grain refinement mechanism, the microstructure characteristics and material properties of sample at various depths from the topmost surface were investigated by SEM, TEM, XRD, OM etc. The experimental results show that the gradient nano/micro-structure was introduced into the surface layer of over 100μm in thickness. The remarkable increase in hardness near the topmost surface was mainly attributed to the reduced grain size. The equiaxed nano-sized grains were in random orientation and the most of their boundaries were low-angle grain boundaries （LAGBs）. The coarse grains are refined into the few micro-sized grains by dislocation activities;deformation twinning was found to be the primary form for the formation of submicron grains;the formation of nanostructure was dominated by dislocation activities accompanied with rotation of grains in local region.
基金Supported by the Programme of Introducing Talents of Discipline to Universities (B07018)
文摘To obtain the form error of micro-structured surfaces robustly and accurately, a form er- ror evaluation method was developed based on the real coded genetic algorithm （RCGA）. The meth- od employed the average squared distance as the matching criterion. The point to surface distance was achieved by use of iterative method and the modeling of RCGA for the surface matching was also presented in detail. Parameter selection for RCGA including the crossover rate and population size was discussed. Evaluation results of series simulated surfaces without form error show that this method can achieve the accuracy of root mean square deviation （ Sq ） less than 1 nm and surface pro- file error （ St ） less than 4 nm. Evaluation of the surfaces with different simulated errors illustrates that the proposed method can also robustly obtain the form error with nano-meter precision. The e- valuation of actual measured surfaces further indicates that the proposed method is capable of pre- cisely evaluating micro-structured surfaces.
基金Project supported by the National Natural Science Foundation of China (Grant Nos.U1234202,U1134205,51177136,and 51107104)
文摘Polyimide （PI） film is an important type of insulating material used in inverter-fed motors. Partial discharge （PD） under a sequence of high-frequency square impulses is one of the key factors that lead to premature failures in insulation systems of inverter-fed motors. In order to explore the damage mechanism of PI film caused by discharge, an aging system of surface discharge under bipolar continuous square impulse voltage （BCSIV） is designed based on the ASTM 2275 01 standard and the electrical aging tests of PI film samples are performed above the partial discharge inception voltage （PDIV）. The chemical bonds of PI polymer chains are analyzed through Fourier transform infrared spectroscopy （FTIR） and the dielectric properties of unaged and aged PI samples are investigated by LCR testers HIOKI 3532-50. Finally, the micro-morphology and micro-structure changes of PI film samples are observed through scanning electron microscopy （SEM）. The results show that the physical and chemical effects of discharge cut off the chemical bonds of PI polymer chains. The fractures of ether bond （C-O-C） and imide ring （C-N-C） on the backbone of a PI polymer chain leads to the decrease of molecular weight, which results in the degradation of PI polymers and the generation of new chemical groups and materials, like carboxylic acid, ketone, aldehydes, etc. The variation of microscopic structure of PI polymers can change the orientation ability of polarizable units when the samples are under an AC electric field, which would cause the dielectric constant e to increase and dielectric loss tan ~ to decrease. The SEM images show that the degradation path of PI film is initiated from the surface and then gradually extends to the interior with continuous aging. The injection charge could result in the PI macromolecular chain degradation and increase the trap density in the PI oolvmer bulk.
文摘Surface peeling of Cu-Fe-P lead frame alloy was analyzed using plane strain model and elastoplastic finite element method. Based on the characterization of microstructure at surface peeling in finish rolled Cu-Fe-P lead frame alloy, the stress and strain distributions of the interface between Cu matrix and Fe particle are studied. Results indicate that the equivalent strain mismatch 6.9% between Cu matrix and Fe particle and the intense stress concentration at the interface have influence on surface peeling generation. The crack is prone to the electrical conductivity decreasing of Cu-Fe-P alloy and surface peeling on finish rolling.
基金supported by the Natural Science Foundation of Anhui Province(No.070414190).
文摘A three-dimensional （3-D） approach based on the state space method is proposed to study size-dependent mechanical properties of ultra-thin plate-like elastic structures considering surface effects. The structure is modeled as a laminate composed of a bulk bounded with upper and bottom surface layers, which are allowed to have different material properties from the bulk layer. State equations, including the surface properties of the structure, can be established on the basis of 3-D fundamental elasticity to analyze the size-dependent static characteristics of the thin plate-like structure. Compared with two-dimensional plate theories based size-dependent models for thin film structures in literature, the present 3-D approach is exact, which can provide benchmark results to assess the accuracy of 2-D plate theories and various numerical approaches. To show the feasibility of the proposed approach, a 3-D analytical solution for a simply supported plate-like thin structure including surface layers is derived. An algorithm is proposed for the calculation of the state equations obtained to ensure that the numerical results can reveal the surface effects clearly even for extremely thin surface layers. Numerical examples are carried out to exhibit the surface effects and some discussions are provided based on the results obtained.
基金Supported by National High Technology Research and Development Program of China ("863" Program, No. 2009AA043802)Japan Society for the Promotion of Science
文摘A novel precision vibration-assisted micro-engraving system was developed by the integration of fast tool servo and ultrasonic elliptical vibration system, in which the flexure hinge was designed to avoid backlash and PID control algorithm was established to guarantee specific precision. Apart from experimental validation of the performance of the system, various micro-V-grooves cutting experiments on aluminum alloy, ferrous material and hard cutting material were performed, in which Kistler force sensor was used to measure cutting force. Through experiments, it was clear that the vibration-assisted micro-engraving system can ensure good quality of micro-V-grooves and reduce cutting force by about 60% compared with traditional removal process without ultrasonic vibration.
基金Project supported by the National Natural Science Foundation of China(U1137603,21307047)the Opening Project of Key Laboratory of Green Catalysis of Sichuan Institutes of High Education(LYJ1309)Academic Newcomer Award of Yunnan Province
文摘A series of sulfated CeO2 catalysts were synthesized by impregnation and sol-gel methods and used for selective catalytic reduction （SCR） of NOx by NH3. The results showed that the sulfated CeO2 catalysts prepared by sol-gel method showed excellent catalytic activity at 150-50 ℃, and more than 90% NOx conversion was obtained at 232-450 ℃ with a gas hourly space velocity of 60000 h-1. The catalysts were characterized by X-ray diffraction （XRD）, N2 adsorption, Raman, thermogravimetry （TG）, H2-tem- perature-programmed reduction （H2-TPR） and Py-infrared spectroscopy （Py-IR）. The excellent SCR performance was associated with the surface acidity and the micro-structure. The introduction of sulfate acid into CeO2 could increase the amount of BrOnsted and Lewis acid sites over the catalysts, resulting in the improvement of the low temperature activity. The sulfated CeO2 catalysts prepared by sol-gel method possessed lower crystallization degree, excellent redox property and larger specific surface areas, which were responsible for the superior SCR performance.
基金The National Natural Science Foundation of China
文摘To reduce friction drag with bionic method in a more feasible way, the surface microstructure of fish scales was analyzed attempting to reveal the biologic features responding to skin friction drag reduction. Then comparable bionic surface mimicking fish scales was fabricated through coating technology for drag reduction. The paint mixture was coated on a substrate through a self-developed spray-painting apparatus. The bionic surface with micron-scale caves formed spontaneously due to the interra- cial convection and deformation driven by interfacial tension gradient in the presence of solvent evaporation. Comparative experiments between bionic surface and smooth surface were performed in a water tunnel to evaluate the effect of bionic surface on drag reduction, and visible drag reduction efficiency was obtained. Numerical simulation results show that gas phase de- velops in solid-liquid interface of bionic surface with the effect of surface topography and partially replaces the solid-liquid shear force with gas-liquid shear force, hence reducing the skin friction drag effectively. Therefore, with remarkable drag re- duction performance and simple fabrication technology, the proposed drag reduction technique shows the promise for practical applications.
