WORK PRINCIPLE AND CHARACTERISTIC ANALYSES OF HYDROSTATIC BEARING

Aiming at the new characteristic of water hydraulic system, a kind ofhydrostatic bearing with a concentric gap damper is introduced. The lubricative film thickness ofthe hydrostatic bearing possesses inflexibility and the loading capacity is just determined by thegeometrical dimension of the piston-slipper subassembly and has no relation with system pressure,viscosity and temperature of water and speed of rotor. Theoretical analyses and the verification ofscheme done at the test rig show that the hydrostatic bearing with a concentric gap damper isespecially fit for water hydraulic components.

Pressure Field of Multi-pad Annular Recess Hydrostatic Thrust Bearing

In order to solve the deformation of the hydrostatic thrust bearing with multi-pad annular recess in the heavy computer numerical control （ CNC ） equipment, the simulation concerning pressure feld of hydrostatic thrust bearing with multi-pad annular recesses was carded out. The finite volume method of computational fluid dynamics （ CFD ） was used to compute the three-dlmensional pressure field of gap fluid between the rotary worktable and the base. The influence of the rotational speed on the bearing pressure performance was studied based on CFD and lubrication theory, and the method revealed the pressure distribution law. The results qualitatively agree well with the experimental data. The results indicate that the oil cavity pressure decreases gradually with rotational speed enhancing. The reliability of a hydrostatic thrust bearing with malti-pad annular recess can be predicted through this method, and the optimal design of such products can be achieved, and the numerical simulation method can provide reasonable data for design, lubrication, experiment, and deformation computation of hydrostatic thrust bearing in the heavy CNC equipment.

Simulation and experiment of starting transient flow field of the hydrostatic bearing based on dynamic mesh method

A new method is developed to assess and analyze the dynamic performance of hydrostatic bearing oil film by using an amulets-layer dynamic mesh technique. It is implemented using C Language to compile the UDF program of a single oil film of the hydrostatic bearing. The effects of key lubrication parameters of the hydrostatic bearing are evaluated and analyzed under various working conditions,i.e. under no-load,a load of 40 t,a full load of 160 t,and the rotation speed of 1r/min,2r/min,4r/min,8r/min,16r/min,32r/min. The transient data of oil film bearing capacity under different load and rotation speed are acquired for a total of 18 working conditions during the oil film thickness changing. It allows the effective prediction of dynamic performance of large size hydrostatic bearing. Experiments on hydrostatic bearing oil film have been performed and the results were used to define the boundary conditions for the numerical simulations and validate the developed numerical model. The results showed that the oil film thickness became thinner with the increase of the operating time of the hydrostatic bearing,both the oil film rigidity and the oil cavity pressure increased significantly,and the increase of the bearing capacity was inversely proportional to the cube of the change of the film thickness. Meanwhile,the effect of the load condition on carrying capacity of large size static bearing was more important than the speed condition. The error between the simulation value and the experimental value was 4.25%.

Simulation and experimental study on lubrication characteristics of vertical hydrostatic guide rails

In order to improve the cutting stiffness,the paper studies the vertical hydrostatic bearing in the slide when a ram is in feed process.The change of the oil film thickness on hydrostatic guide rail and the curve of the oil film thickness in various cutting forces are calculated and a relation model through theoretical analysis method is derived.The pressure field of the guide rail recess is simulated based on the finite volume method and demonstrated through experiments.The study is of vital theoretical significance for the improvement of machining accuracy of numerical control machines and the entire computer numerical control(CNC) equipment and provides valuable theoretical basis for the design of hydrostatic guide rail in engineering practice.

Analysis of axial force of double circular arc helical gear hydraulic pump and design of its balancing device

In view of the axial force produced in the working process of double arc helical gear hydraulic pump,the theory of differential equation of curve and curved surface was utilized so that the calculation formula of axial force was obtained and the relationship between the axial force and structure parameters of gears was clarified.In order to balance the axial force,the pressure oil in the high pressure area was introduced into the end face of the plunger to press the plunger against the gear shaft,and the hydrostatic bearing whose type is plunger at the end of the shaft was designed.In order to verify the balance effect of axial force,the leakage owing to end clearance and volume efficiency of gear hydraulic pump before and after the balancing process was analyzed.This paper provides a new analysis idea and balance scheme for the axial force produced in the working process of the double arc helical gear hydraulic pump,which can reduce the leakage owing to end clearance caused by the axial force and improve the volume efficiency of the gear hydraulic pump.

FORCE ANALYSIS AND DYNAMIC SIMULATION OF THE PLAIN FLOWDISTRIBUTION PAIR IN A RADIALPISTON HYDRAULIC

New design of plain flow distributor of the radial piston low speed hydraulic motor is presented. On the basis of analyzing its static mathematic model and structural optimization, the kinetic characteristics of the distribution plates and the oil film between them are discussed in detail.

Simulation and experimental analysis of supporting characteristics of multiple oil pad hydrostatic bearing disk

To study the heavy hydrostatic bearing with multiple oil pads, a reasonably simplified model of the pad is put forward, and the mathematical model of the bearing characteristics of the multiple oil pad hydrostatic bearing is built with consideration of variable viscosity. The pressure field in the clearance oil film of the hydrostatic bearing at various velocities is simulated based on the Finite Volume Method （FVM） by using the software of Computational Fluid Dynamics （CFD）. Some pressure experiments on the hydrostatic bearing were carried out and the results verified the rationality of the simplified model of the pad and the validity of the numerical simulation. It is concluded that the viscosity has a great influence on the pressure in the heavy hydrostatic bearing and cannot be neglected, especially, in cases of high rotating speed. The results of numerical calculations provide the internal flow states inside the bearing, which would help the design of the oil cavity structure of the bearing in engineering practice.

THE EFFECT OF OIL CAVITY DEPTH ON TEMPERATURE FIELD IN HEAVY HYDROSTATIC THRUST BEARING

For a heavy hydrostatic bearing with a high linear velocity, the results of numerical calculations often differ from practical conditions if the viscosity is considered as constant. In this article, the influence of the oil cavity depth on the temperature field in the heavy hydrostatic bearing is discussed in the context of variable viscosity. The viscosity-temperature relations for the gap oil film are first established by fitting B-Spline curves, then, numerical calculations for the temperature field in the heavy hydrostatic bearing of different oil cavity depths are carried out based on Finite Volume Method （FVM） under the same rotating speed, and the influence of the oil cavity depth on the temperature distribution in the gap oil film of the hydrostatic bearing is discussed. The results of numerical calculations provide the temperature distribution state inside the hydrostatic bearing, which would help the selection and the design of hydrostatic bearings in engineering practice.

Dynamic coefficients and stability analysis of a water-lubricated hydrostatic bearing by solving the uncoupled Reynolds equation

This paper concerns the dynamic characteristics of incompressible laminar flow hydrostatic bearings. An improved method based on the mathematical perturbation technique for calculating the stiffness and damping coefficients of hydrostatic bearings is presented;it raises the calculation efficiency by uncoupling the recess flow continuity equations from the solving of the Reynolds equation. The dynamic coefficients of a water-lubricated four-recess hydrostatic bearing are calculated with both the improved method and the conventional method. The comparisons between these two methods validate the effectiveness and correctness of the improved method. Furthermore, the dynamic response and stability characteristics of a rotor supported by the hydrostatic bearing are calculated and compared with experimental results. First, the dynamic responses calculated with the linear and nonlinear bearing dynamic coefficients models show that the linear model is inaccurate if the rotor whirls in a large eccentricity ratio range, owing to the nonlinearity of stiffness and damping. Second, according to the numerical and experimental results, the nonlinearity of bearing stiffness and damping coefficients could induce double rotational frequency component in the unbalance response frequency spectrum. Finally, the numerical results indicate that the stability threshold speed of the bearing increases with eccentricity ratio. The improved method proposed can be used to evaluate the dynamic performance of hydrostatic bearings efficiently, and the bearing characteristics presented could contribute to a better understanding of the performance of waterlubricated hydrostatic bearings.

Nonlinear Analyses of the Dynamic Properties of Hydrostatic Bearing Systems

Nonlinear analyses of hydrostatic bearing systems are necessary to adequately model the fluid-solid interaction. The dynamic properties of linear and nonlinear analytical models of hydrostatic bearings are compared in this paper. The analyses were based on the determination of the aperiodic border of transient processes with external step loads. The results show that the dynamic properties can be most effectively improved by increasing the hydrostatic bearing crosspiece width and additional pocket volume in a bearing can extend the load range for which the transient process is aperiodic, but an additional restrictor and capacitor (RC) chain must be introduced for increasing damping. The nonlinear analyses can also be used to predict typical design parameters for a hydrostatic bearing.