Hydroxylamine sulfate (HAS) and sodium nitrite are used as the accelerators for zinc phos- phate coating on high carbon steel. Phase evolution of phosphate coating was investigated by X-ray diffraction. It is found ...Hydroxylamine sulfate (HAS) and sodium nitrite are used as the accelerators for zinc phos- phate coating on high carbon steel. Phase evolution of phosphate coating was investigated by X-ray diffraction. It is found that the phosphating coatings are mainly composed of hopeite Zn3Fe(PO4)2.4H2O and phosphophyllite Zn2Fe(PO4)2.4H2O. The microstructural changes of the phosphate coating, as a function of phosphating time, were evaluated by scanning elec- tron microscopy. Four-ball friction experiments reveal that hydroxylamine sulfate instead of sodium nitrite can effectively reduce the friction coefficient of lubricated phosphating coat- ing. Therefore, it may be expected that HAS will be widely used as a fast and ECO-friendly accelerator in phosphate industry.展开更多
This study contains comparative research of sulfate resistance of ordinary Portland cement pastes with addition of basic aluminum sulfate (hydroxosulfate, Al(OH)1.78(SO4)0.61) and amorphous Al(OH)3. Over 3 months of s...This study contains comparative research of sulfate resistance of ordinary Portland cement pastes with addition of basic aluminum sulfate (hydroxosulfate, Al(OH)1.78(SO4)0.61) and amorphous Al(OH)3. Over 3 months of storing in sodium sulfate solution, the most significant expansion and deterioration occur in case of samples with aluminum hydroxide. During sulfate resistance test, the ratio between aluminum nuclei in AFt (ettringite) and AFm phases was studied by 27Al-MAS NMR, and the impact of aluminum-containing admixtures on this ratio was specified. In accordance with NMR data, in samples with Al(OH)3, the rate of secondary ettringite formation becomes noticeable after one month of storing in sulfate solution. For samples with Al(OH)1.78(SO4)0.61, the rate of elongation and temper of changes in molar ratio between sulfoaluminate phases were comparable with reference samples without admixtures.展开更多
Low alkaline liquid state setting accelerator(LSA) for Portland cement was prepared in laboratory from aqueous solution of several inorganic sulfate salts and some organic chemical substances. Properties of cement w...Low alkaline liquid state setting accelerator(LSA) for Portland cement was prepared in laboratory from aqueous solution of several inorganic sulfate salts and some organic chemical substances. Properties of cement with addition of LSA relating to its setting time and strength development as well as its resistance to sulfate attack for short and long term exposure were experimentally examined. The experimental results showed that 5%-7% addition of LSA significantly accelerated the initial and final setting of Portland cement in the presence or absence of the blending of mineral admixtures, the initial and final setting time being less than 3 min and 6 min respectively. Meanwhile, the early 1 day curing age compressive strength increased remarkably by 20%, while the late 28 th day curing age compressive strength remained almost unchanged as compared with that of the reference accelerator free cement mortar specimen. Furthermore, mortar specimens of cement added with LSA and exposed to 5% Na2SO4 solution showed their excellent resistance to sulfate attack, with their short and long term curing age resistance coefficient to sulfate attack being around 1.04 to 1.17, all larger than 1.0. XRD analysis on hardened cement paste specimens at very early curing ages of several minutes disclosed the existence of more ettringite in specimens added with LSA than that of the reference specimens, meanwhile SEM observation also revealed the existence of well crystallized ettringite at very early hydration stage, suggesting that the accelerated setting of Portland cement can be attributed to the early and rapid formation of ettringite over the whole cement paste matrix due to the introduction of LSA. MIP measurement revealed that hardened cement paste specimens with the addition of LSA presented less medium diameter pores, more proportion of small pores and less proportion of large capillary pores, which is in a very good coincidence with the improvement of strength development of cement mortars added with LSA.展开更多
基金This work was supported by the Bengbu Yucheng New Materials Science and Technology Ltd. (No.2012QTXM0375) and the Natural Science Foundation of Anhui Province (No.1208085QE99).
文摘Hydroxylamine sulfate (HAS) and sodium nitrite are used as the accelerators for zinc phos- phate coating on high carbon steel. Phase evolution of phosphate coating was investigated by X-ray diffraction. It is found that the phosphating coatings are mainly composed of hopeite Zn3Fe(PO4)2.4H2O and phosphophyllite Zn2Fe(PO4)2.4H2O. The microstructural changes of the phosphate coating, as a function of phosphating time, were evaluated by scanning elec- tron microscopy. Four-ball friction experiments reveal that hydroxylamine sulfate instead of sodium nitrite can effectively reduce the friction coefficient of lubricated phosphating coat- ing. Therefore, it may be expected that HAS will be widely used as a fast and ECO-friendly accelerator in phosphate industry.
文摘This study contains comparative research of sulfate resistance of ordinary Portland cement pastes with addition of basic aluminum sulfate (hydroxosulfate, Al(OH)1.78(SO4)0.61) and amorphous Al(OH)3. Over 3 months of storing in sodium sulfate solution, the most significant expansion and deterioration occur in case of samples with aluminum hydroxide. During sulfate resistance test, the ratio between aluminum nuclei in AFt (ettringite) and AFm phases was studied by 27Al-MAS NMR, and the impact of aluminum-containing admixtures on this ratio was specified. In accordance with NMR data, in samples with Al(OH)3, the rate of secondary ettringite formation becomes noticeable after one month of storing in sulfate solution. For samples with Al(OH)1.78(SO4)0.61, the rate of elongation and temper of changes in molar ratio between sulfoaluminate phases were comparable with reference samples without admixtures.
基金Funded by the Major State Basic Research Development Program of China(No.2011CB013800)
文摘Low alkaline liquid state setting accelerator(LSA) for Portland cement was prepared in laboratory from aqueous solution of several inorganic sulfate salts and some organic chemical substances. Properties of cement with addition of LSA relating to its setting time and strength development as well as its resistance to sulfate attack for short and long term exposure were experimentally examined. The experimental results showed that 5%-7% addition of LSA significantly accelerated the initial and final setting of Portland cement in the presence or absence of the blending of mineral admixtures, the initial and final setting time being less than 3 min and 6 min respectively. Meanwhile, the early 1 day curing age compressive strength increased remarkably by 20%, while the late 28 th day curing age compressive strength remained almost unchanged as compared with that of the reference accelerator free cement mortar specimen. Furthermore, mortar specimens of cement added with LSA and exposed to 5% Na2SO4 solution showed their excellent resistance to sulfate attack, with their short and long term curing age resistance coefficient to sulfate attack being around 1.04 to 1.17, all larger than 1.0. XRD analysis on hardened cement paste specimens at very early curing ages of several minutes disclosed the existence of more ettringite in specimens added with LSA than that of the reference specimens, meanwhile SEM observation also revealed the existence of well crystallized ettringite at very early hydration stage, suggesting that the accelerated setting of Portland cement can be attributed to the early and rapid formation of ettringite over the whole cement paste matrix due to the introduction of LSA. MIP measurement revealed that hardened cement paste specimens with the addition of LSA presented less medium diameter pores, more proportion of small pores and less proportion of large capillary pores, which is in a very good coincidence with the improvement of strength development of cement mortars added with LSA.