Deformation can change the transition pathway of materials under high pressure,thus significantly affects physical and chemical properties of matters.However,accurate pressure calibration under deformation is challeng...Deformation can change the transition pathway of materials under high pressure,thus significantly affects physical and chemical properties of matters.However,accurate pressure calibration under deformation is challenging and thereby causes relatively large pressure uncertainties in deformation experiments,resulting in the synthesis of complex multiphase materials.Here,pressure generations of three types of deformation assemblies were well calibrated in a Walker-type largevolume press(LVP)by electrical resistance measurements combined with finite element simulations(FESs).Hard Al_(2)O_(3) or diamond pistons in shear and uniaxial deformation assemblies significantly increase the efficiency of pressure generation compared with the conventional quasi-hydrostatic assembly.The uniaxial deformation assembly using flat diamond pistons possesses the highest efficiency in these deformation assemblies.This finding is further confirmed by stress distribution analysis based on FESs.With this deformation assembly,we found shear can effectively promote the transformation of C60 into diamond under high pressure and realized the synthesis of phase-pure diamond at relatively moderate pressure and temperature conditions.The present developed techniques will help improve pressure efficiencies in LVP and explore the new physical and chemical properties of materials under deformation in both science and technology.展开更多
To investigate the effects of pressure on the hot isostatic pressing(HIP) process of a stainless steel powder,density distribution and deformation of the powder at four different applied pressure levels were predicted...To investigate the effects of pressure on the hot isostatic pressing(HIP) process of a stainless steel powder,density distribution and deformation of the powder at four different applied pressure levels were predicted and compared by using finite element method(FEM).Constitutive relations of porous compacts during HIP process were derived based on the yield criterion of porous metal materials.Thermo-mechanical coupling calculations were carried out by the MSC.Marc.Densification mechanisms were studied through evolutions of relative density,equivalent plastic strain and equivalent viscoplastic strain rate for compacts.The simulation results were also compared with experimental data.The results show that the densification rate and final density of compacts increase dramatically with the increase in the applied pressure level when it is below 100 MPa during HIP process,and the creep for compacts evolves into steady stage with the improvement of density.展开更多
This paper presents a technique for controlling the pressure of a molten metal when using a new type of iron casting method called sand mold press casting to realize high productivity and obtain high-quality products....This paper presents a technique for controlling the pressure of a molten metal when using a new type of iron casting method called sand mold press casting to realize high productivity and obtain high-quality products.The past test results using this method showed a casting yield of 90% to 95%,while conventional methods only show a casting yield of 60% to 70%.Although the press casting method does not require a sprue cup or runner channel casting defects such as metal penetration are often caused by the high pressure in the high-velocity pressing part of this casting process.Therefore,we proposed a pressure control method with a mathematical model of molten metal pressure,and with it we achieved experimental confirmation of the successful production of brake drums at different pressing temperatures.Results show that the proposed pressing control method can realize sound,penetration-free casting production.However,the theoretical analysis and design of this pressing process had not previously been studied sufficiently,and therefore this paper presents the theoretical design algorithm for the process as well as its experimental confirmation.展开更多
Blended elemental Ti 34%Al powders (mass fraction), containing 1.5%TiC, were hot isostatic pressed to prepare TiAl alloys. The effects of HIPing pressure on the sintered density, microstructure, constitutions phase we...Blended elemental Ti 34%Al powders (mass fraction), containing 1.5%TiC, were hot isostatic pressed to prepare TiAl alloys. The effects of HIPing pressure on the sintered density, microstructure, constitutions phase were studied in details. The results show that the density of TiAl alloy increases repaidly with the increase of the HIPing pressure. At the same time, with the increase of pressure, the Ti 3Al phase in matrix disappears. TiC reacts with other substance, forming Ti 2AlC phase, which precipitates at grain boundaries. With the increase of hot isostatic pressing(HIPing) pressure, the shrinkage of the alloys increases, the fine spherical Ti 2AlC phase can meet together and forms a needle shape Ti 2AlC, and the amount of needle shaped Ti 2AlC phase increases. The composite material of TiAl containing C can be made easily by HIPing technology.展开更多
Here,simultaneous in-situ calibration of pressures and temperatures was performed in a hinge-type second-stage cubic large volume press(LVP)up to 15 GPa and 1400 K by an acoustic travel-time approach.Based on the rece...Here,simultaneous in-situ calibration of pressures and temperatures was performed in a hinge-type second-stage cubic large volume press(LVP)up to 15 GPa and 1400 K by an acoustic travel-time approach.Based on the recently reported P-tSand P-T-tP-tSequations for Al2O3buffer rod,the cell pressures and temperatures in the chamber of LVP were insitu determined,in comparison with those by conventional off-line(or fixed-points)pressure calibration method and direct thermocouple measurement,respectively.It is found that the cell pressures of the LVP chamber are significantly reduced after annealing at simultaneous high pressures and high temperatures,owing to the stress relaxation as accumulate in the LVP chamber.This acoustic travel-time method is verified to be a good way for precise determination of thermal(cell)pressures at high temperature conditions,and is of great importance and necessity to conduct in-situ physical property measurements under extreme high P-T conditions,especially when the precious synchrotron x-ray/neutron diffraction beams are not available.展开更多
The forming pressure is calculated by utilizing the slab method and the variation principles and influence factors of inside diameter in thin wall tube press expansion are analyzed.The results of theoretical analysis...The forming pressure is calculated by utilizing the slab method and the variation principles and influence factors of inside diameter in thin wall tube press expansion are analyzed.The results of theoretical analysis are well agree with the experiments.The conclusion is valuable to product quality control in the actual manufacturing.展开更多
Pressure allows the precise tuning of a fundamental parameter, the interatomic distance, which controls the electronic structure and virtually all interatomic interactions that determine material properties. Hence, pr...Pressure allows the precise tuning of a fundamental parameter, the interatomic distance, which controls the electronic structure and virtually all interatomic interactions that determine material properties. Hence, pressure tuning is an effective tool in the search for new materials with enhanced properties. To realize pressure tuning on matter, large-volume press (LVP) apparatuses have been widely used not only to synthesize novel materials but also to implement the in situ measurement of physical properties. Herein, we introduce the LVP apparatuses, including belt-type, cubic anvil, and 6-8 type multi-anvil, that will be constructed at the Synergetic Extreme Condition User Facility (SECUF) at Jilin University. Typically, cell volumes of 1000 mm3 can be obtained at 20 GPa in a belt-type apparatus that is significantly larger than that obtained in a 6-8 type multi-anvil apparatus at the same pressure. Furthermore, the in situ measurement of physical prop- erties, including thermological, electrical, and mechanical behaviors, is coupled to these LVP apparatuses. Some typical results of both synthetic experiments and in situ measurements obtained from the LVP apparatuses are also reviewed.展开更多
The NiAl-28Cr-5.85Mo-0.15Hf alloy was prepared by high-pressure die casting (HPDC) and subsequent hot isostatic pressing(HIP), and tested for compressible strength and fracture behavior at 300-1 373 K. The results sho...The NiAl-28Cr-5.85Mo-0.15Hf alloy was prepared by high-pressure die casting (HPDC) and subsequent hot isostatic pressing(HIP), and tested for compressible strength and fracture behavior at 300-1 373 K. The results show that the elevated temperature 0.2% compressible yield strength as well as the room-temperature compressible fracture strain of as-HIP alloy are larger than those of the same alloy prepared by directional solidification (DS). It suggests that the fine structures with a homogeneous distribution of fine Cr (Mo) and Hf-rich phase created by high-pressure die casting lead to these improvements.展开更多
In comparison with the conventional equal channel angular pressing(ECAP) process,a comprehensive study of influence of twist extrusion(TE) process on consolidating pure aluminum powder in tubes(PITs) by equal ch...In comparison with the conventional equal channel angular pressing(ECAP) process,a comprehensive study of influence of twist extrusion(TE) process on consolidating pure aluminum powder in tubes(PITs) by equal channel angular pressing and torsion(ECAPT) was conducted via three-dimensional(3D) finite element simulation,experimental investigation and theoretical analysis.Simulation results revealed that during the consolidation of aluminum powder particles by ECAPT,TE process played a significant role of back pressure.Due to the torsional shear and high hydrostatic pressure exerted by twist channel,both the magnitude and homogeneity of the effective strain were increased markedly.After one pass of ECAPT process using a square channel with an inner angle of 90° and a twist slope angle of 36.5° at 200℃,commercial pure aluminum powder particles were successfully consolidated to nearly full density.Simulation and experimental results showed good agreement.In the microstructure observations,grains were greatly refined.At the same time,porosities were effectively eliminated by shrinking in size and breaking into small ones.Microhardness test indicated that strain distribution of ECAPT-processed billet was more homogeneous with respect to the ECAP-processed one.All these improvements may be attributed to the extreme intense shear strain induced during ECAPT and the increase in self-diffusion coefficient of aluminum due to the back pressure exerted by TE process.展开更多
目的:与小梁切除术对比,观察EX-PRESS青光眼引流钉植入术治疗原发性开角型青光眼的有效性和安全性。方法对药物不能控制的原发性开角型青光眼患者进行手术,随机分为EX-PRESS青光眼引流钉植入术组和小梁切除术组,每组术中均联合使用...目的:与小梁切除术对比,观察EX-PRESS青光眼引流钉植入术治疗原发性开角型青光眼的有效性和安全性。方法对药物不能控制的原发性开角型青光眼患者进行手术,随机分为EX-PRESS青光眼引流钉植入术组和小梁切除术组,每组术中均联合使用丝裂霉素。收集术前,术后1 d,2周,1,3,6,12个月的视力、眼压等基本数据。结果评价主要为平均眼压和术后并发症的发生率。手术完全成功的标准为:在不使用任何降眼压药物的情况下,眼压控制在5~18 mmHg或比基线眼压下降20%。结果28例原发性开角型青光眼患者共32只眼纳入研究,每组各14例。 EX-PRESS青光眼引流钉植入组术前平均眼压(34.5±5.6) mmHg,小梁切除术组术前平均眼压(33.8±6.8) mmHg。两组比较无差异( P >0.05)。术后1年两组平均眼压分别为(12.6±4.5) mmHg和(11.5±4.6) mmHg。两组比较无差异( P >0.05)。术后随访1年,完全成功者EX-PRESS青光眼引流钉植入组占69%,小梁切除术组占56%。相对成功者两组分别占87%和81%。两组比较无差异( P >0.05)。在手术时间和并发症发生率上两组比较无明显统计学差异。结论对于原发性开角型青光眼患者,巩膜瓣下植入EX-PRESS青光眼引流钉装置安全、有效。展开更多
基金the National Natural Science Foundation of China(Grant Nos.42272041,41902034,52302043,12304015,52302043,and 12011530063)the National Major Science Facility Synergetic Extreme Condition User Facility Achievement Transformation Platform Construction(Grant No.2021FGWCXNLJSKJ01)+2 种基金the China Postdoctoral Science Foundation(Grant Nos.2022M720054 and 2023T160257)the National Key Research and Development Program of China(Grant No.2022YFB3706602)the Jilin Univer-sity High-level Innovation Team Foundation,China(Grant No.2021TD-05).
文摘Deformation can change the transition pathway of materials under high pressure,thus significantly affects physical and chemical properties of matters.However,accurate pressure calibration under deformation is challenging and thereby causes relatively large pressure uncertainties in deformation experiments,resulting in the synthesis of complex multiphase materials.Here,pressure generations of three types of deformation assemblies were well calibrated in a Walker-type largevolume press(LVP)by electrical resistance measurements combined with finite element simulations(FESs).Hard Al_(2)O_(3) or diamond pistons in shear and uniaxial deformation assemblies significantly increase the efficiency of pressure generation compared with the conventional quasi-hydrostatic assembly.The uniaxial deformation assembly using flat diamond pistons possesses the highest efficiency in these deformation assemblies.This finding is further confirmed by stress distribution analysis based on FESs.With this deformation assembly,we found shear can effectively promote the transformation of C60 into diamond under high pressure and realized the synthesis of phase-pure diamond at relatively moderate pressure and temperature conditions.The present developed techniques will help improve pressure efficiencies in LVP and explore the new physical and chemical properties of materials under deformation in both science and technology.
基金Project(2007AA03Z115) supported by the National High Technology Research and Development Program of ChinaProject(2009ZX04005-041-03) supported by the National Science and Technology Major Program of ChinaProject(2010MS046) supported by the Independent Fund of Huazhong University of Science and Technology,China
文摘To investigate the effects of pressure on the hot isostatic pressing(HIP) process of a stainless steel powder,density distribution and deformation of the powder at four different applied pressure levels were predicted and compared by using finite element method(FEM).Constitutive relations of porous compacts during HIP process were derived based on the yield criterion of porous metal materials.Thermo-mechanical coupling calculations were carried out by the MSC.Marc.Densification mechanisms were studied through evolutions of relative density,equivalent plastic strain and equivalent viscoplastic strain rate for compacts.The simulation results were also compared with experimental data.The results show that the densification rate and final density of compacts increase dramatically with the increase in the applied pressure level when it is below 100 MPa during HIP process,and the creep for compacts evolves into steady stage with the improvement of density.
文摘This paper presents a technique for controlling the pressure of a molten metal when using a new type of iron casting method called sand mold press casting to realize high productivity and obtain high-quality products.The past test results using this method showed a casting yield of 90% to 95%,while conventional methods only show a casting yield of 60% to 70%.Although the press casting method does not require a sprue cup or runner channel casting defects such as metal penetration are often caused by the high pressure in the high-velocity pressing part of this casting process.Therefore,we proposed a pressure control method with a mathematical model of molten metal pressure,and with it we achieved experimental confirmation of the successful production of brake drums at different pressing temperatures.Results show that the proposed pressing control method can realize sound,penetration-free casting production.However,the theoretical analysis and design of this pressing process had not previously been studied sufficiently,and therefore this paper presents the theoretical design algorithm for the process as well as its experimental confirmation.
文摘Blended elemental Ti 34%Al powders (mass fraction), containing 1.5%TiC, were hot isostatic pressed to prepare TiAl alloys. The effects of HIPing pressure on the sintered density, microstructure, constitutions phase were studied in details. The results show that the density of TiAl alloy increases repaidly with the increase of the HIPing pressure. At the same time, with the increase of pressure, the Ti 3Al phase in matrix disappears. TiC reacts with other substance, forming Ti 2AlC phase, which precipitates at grain boundaries. With the increase of hot isostatic pressing(HIPing) pressure, the shrinkage of the alloys increases, the fine spherical Ti 2AlC phase can meet together and forms a needle shape Ti 2AlC, and the amount of needle shaped Ti 2AlC phase increases. The composite material of TiAl containing C can be made easily by HIPing technology.
基金supported by the National Natural Science Foundation of China(Grant Nos.12075215,11872198,and U2030110)the National Key Research and Development Program of China(Grant No.2016YFA0401503)。
文摘Here,simultaneous in-situ calibration of pressures and temperatures was performed in a hinge-type second-stage cubic large volume press(LVP)up to 15 GPa and 1400 K by an acoustic travel-time approach.Based on the recently reported P-tSand P-T-tP-tSequations for Al2O3buffer rod,the cell pressures and temperatures in the chamber of LVP were insitu determined,in comparison with those by conventional off-line(or fixed-points)pressure calibration method and direct thermocouple measurement,respectively.It is found that the cell pressures of the LVP chamber are significantly reduced after annealing at simultaneous high pressures and high temperatures,owing to the stress relaxation as accumulate in the LVP chamber.This acoustic travel-time method is verified to be a good way for precise determination of thermal(cell)pressures at high temperature conditions,and is of great importance and necessity to conduct in-situ physical property measurements under extreme high P-T conditions,especially when the precious synchrotron x-ray/neutron diffraction beams are not available.
文摘The forming pressure is calculated by utilizing the slab method and the variation principles and influence factors of inside diameter in thin wall tube press expansion are analyzed.The results of theoretical analysis are well agree with the experiments.The conclusion is valuable to product quality control in the actual manufacturing.
文摘Pressure allows the precise tuning of a fundamental parameter, the interatomic distance, which controls the electronic structure and virtually all interatomic interactions that determine material properties. Hence, pressure tuning is an effective tool in the search for new materials with enhanced properties. To realize pressure tuning on matter, large-volume press (LVP) apparatuses have been widely used not only to synthesize novel materials but also to implement the in situ measurement of physical properties. Herein, we introduce the LVP apparatuses, including belt-type, cubic anvil, and 6-8 type multi-anvil, that will be constructed at the Synergetic Extreme Condition User Facility (SECUF) at Jilin University. Typically, cell volumes of 1000 mm3 can be obtained at 20 GPa in a belt-type apparatus that is significantly larger than that obtained in a 6-8 type multi-anvil apparatus at the same pressure. Furthermore, the in situ measurement of physical prop- erties, including thermological, electrical, and mechanical behaviors, is coupled to these LVP apparatuses. Some typical results of both synthetic experiments and in situ measurements obtained from the LVP apparatuses are also reviewed.
基金Project (05YB31) supported by the Scientific Research Initial Foundation for Doctor of Shenyang Institute of Aeronautical Engineering,China
文摘The NiAl-28Cr-5.85Mo-0.15Hf alloy was prepared by high-pressure die casting (HPDC) and subsequent hot isostatic pressing(HIP), and tested for compressible strength and fracture behavior at 300-1 373 K. The results show that the elevated temperature 0.2% compressible yield strength as well as the room-temperature compressible fracture strain of as-HIP alloy are larger than those of the same alloy prepared by directional solidification (DS). It suggests that the fine structures with a homogeneous distribution of fine Cr (Mo) and Hf-rich phase created by high-pressure die casting lead to these improvements.
基金Project(51401177)supported by the National Natural Science Foundation of ChinaProject(13KJD430005)supported by the Natural Science Foundation of Jiangsu Higher Education Institutions of ChinaProject(JSKLEDC201309)supported by Jiangsu Key Laboratory of Large Engineering Equipment Detection and Control,China
文摘In comparison with the conventional equal channel angular pressing(ECAP) process,a comprehensive study of influence of twist extrusion(TE) process on consolidating pure aluminum powder in tubes(PITs) by equal channel angular pressing and torsion(ECAPT) was conducted via three-dimensional(3D) finite element simulation,experimental investigation and theoretical analysis.Simulation results revealed that during the consolidation of aluminum powder particles by ECAPT,TE process played a significant role of back pressure.Due to the torsional shear and high hydrostatic pressure exerted by twist channel,both the magnitude and homogeneity of the effective strain were increased markedly.After one pass of ECAPT process using a square channel with an inner angle of 90° and a twist slope angle of 36.5° at 200℃,commercial pure aluminum powder particles were successfully consolidated to nearly full density.Simulation and experimental results showed good agreement.In the microstructure observations,grains were greatly refined.At the same time,porosities were effectively eliminated by shrinking in size and breaking into small ones.Microhardness test indicated that strain distribution of ECAPT-processed billet was more homogeneous with respect to the ECAP-processed one.All these improvements may be attributed to the extreme intense shear strain induced during ECAPT and the increase in self-diffusion coefficient of aluminum due to the back pressure exerted by TE process.
文摘目的:与小梁切除术对比,观察EX-PRESS青光眼引流钉植入术治疗原发性开角型青光眼的有效性和安全性。方法对药物不能控制的原发性开角型青光眼患者进行手术,随机分为EX-PRESS青光眼引流钉植入术组和小梁切除术组,每组术中均联合使用丝裂霉素。收集术前,术后1 d,2周,1,3,6,12个月的视力、眼压等基本数据。结果评价主要为平均眼压和术后并发症的发生率。手术完全成功的标准为:在不使用任何降眼压药物的情况下,眼压控制在5~18 mmHg或比基线眼压下降20%。结果28例原发性开角型青光眼患者共32只眼纳入研究,每组各14例。 EX-PRESS青光眼引流钉植入组术前平均眼压(34.5±5.6) mmHg,小梁切除术组术前平均眼压(33.8±6.8) mmHg。两组比较无差异( P >0.05)。术后1年两组平均眼压分别为(12.6±4.5) mmHg和(11.5±4.6) mmHg。两组比较无差异( P >0.05)。术后随访1年,完全成功者EX-PRESS青光眼引流钉植入组占69%,小梁切除术组占56%。相对成功者两组分别占87%和81%。两组比较无差异( P >0.05)。在手术时间和并发症发生率上两组比较无明显统计学差异。结论对于原发性开角型青光眼患者,巩膜瓣下植入EX-PRESS青光眼引流钉装置安全、有效。