Assessing the corrosion protection property of coatings loaded with corrosion inhibitors using the real-time atmospheric corrosion monitoring technique

The atmospheric corrosion monitoring(ACM)technique has been widely employed to track the real-time corrosion behavior of metal materials.However,limited studies have applied ACM to the corrosion protection properties of organic coatings.This study compared a bare epoxy coating with one containing zinc phosphate corrosion inhibitors,both applied on ACM sensors,to observe their corrosion protection properties over time.Coatings with artificial damage via scratches were exposed to immersion and alternating dry and wet environments,which allowed for monitoring galvanic corrosion currents in real-time.Throughout the corrosion tests,the ACM currents of the zinc phosphate/epoxy coating were considerably lower than those of the blank epoxy coating.The trend in ACM current variations closely matched the results obtained from regular electrochemical tests and surface analysis.This alignment highlights the potential of the ACM technique in evaluating the corrosion protection capabilities of organic coatings.Compared with the blank epoxy coating,the zinc phosphate/epoxy coating showed much-decreased ACM current values that confirmed the effective inhibition of zinc phosphate against steel corrosion beneath the damaged coating.

Performance and Application of Double-layered Microcapsule Corrosion Inhibitors

Double-layered microcapsule corrosion inhibitors were developed by sodium monofluorophosphate as the core material,polymethyl methacrylate as the inner wall material,and polyvinyl alcohol as the outer wall material combining the solvent evaporation method and spray drying method.The protection by the outer capsule wall was used to prolong the service life of the corrosion inhibitor.The dispersion,encapsulation,thermal stability of microcapsules,and the degradation rate of capsule wall in concrete pore solution were analyzed by ultra-deep field microscopy,scanning electron microscopy,thermal analyzer,and sodium ion release rate analysis.The microcapsules were incorporated into mortar samples containing steel reinforcement,and the effects of double-layered microcapsule corrosion inhibitors on the performance of the cement matrix and the actual corrosion-inhibiting effect were analyzed.The experimental results show that the double-layered microcapsules have a moderate particle size and uniform distribution,and the capsules were completely wrapped.The microcapsules as a whole have good thermal stability below 230 ℃.The monolayer membrane structure microcapsules completely broke within 1 day in the simulated concrete pore solution,and the double-layer membrane structure prolonged the service life of the microcapsules to 80 days in the simulated concrete pore solution before the core material was completely released.The mortar samples containing steel reinforcement incorporated with the double-layered microcapsule corrosion inhibitors still maintained a higher corrosion potential than the monolayer microcapsule corrosion inhibitors control group at 60 days.The incorporation of double-layered microcapsules into the cement matrix has no significant adverse effect on the setting time and early strength.

Calcium titanate corrosion inhibitor enabling carbon as inert anode for oxygen evolution in molten chlorides

The corrosion inhibition efficacy of titanate(CaTiO_(3))for carbon anodes in molten salts was investigated through various analytical techniques,including linear sweep voltammetry,X-ray diffraction,scanning electron microscopy,and energy dispersion spectroscopy.The results demonstrate that the addition of CaTiO_(3)corrosion inhibitor efficiently passivates the carbon anode and leads to the formation of a dense CaTiO_(3)layer during the electrolysis process in molten CaCl_(2)-CaO.Subsequently,the passivated carbon anode effectively undergoes the oxygen evolution reaction,with an optimal current density for passivation identified at 400 m A/cm^(2).Comprehensive investigations,including CaTiO_(3)solubility tests in molten CaCl_(2)-CaO and numerical modeling of the stability of complex ionic structures,provide compelling evidence supporting“complexation-precipitation”passivation mechanism.This mechanism involves the initial formation of a complex containing TiO_(2)·nCaO by CaTiO_(3)and CaO,which subsequently decomposes to yield CaTiO_(3),firmly coating the surface of the carbon anode.In practical applications,the integration of CaTiO_(3)corrosion inhibitor with the carbon anode leads to the successful preparation of the FeCoNiCrMn high-entropy alloy without carbon contamination in the molten CaCl_(2)-CaO.

5-methyl-1H-benzotriazole as potential corrosion inhibitor for electrochemical-mechanical planarization of copper

According to the electrochemical analysis, the corrosion inhibition efficiency of 5-methyl-lH-benzotriazole （m-BTA） is higher than that of benzotrizaole （BTA）. The inhibition capability of the m-BTA passive film formed in hydroxyethylidenediphosphonic acid （HEDP） electrolyte containing both m-BTA and chloride ions is superior to that formed in m-BTA-alone electrolyte, even at a high anodic potential. The results of electrical impedance spectroscopy, nano-scratch experiments and energy dispersive analysis of X-ray （EDAX） indicate that the enhancement of m-BTA inhibition capability may be due to the increasing thickness of passive film. Furthermore, X-ray photoelectron spectrometry （XPS） analysis indicates that the increase in passive film thickness can be attributed to the incorporation of C1 into the m-BTA passive film and the formation of [Cu（I）CI（rn-BTA）], polymer film on Cu surface. Therefore, the introduction of C1- into m-BTA-containing HEDP electrolyte is effective to enhance the passivation capability of m-BTA passive film, thus extending the operating potential window.

Electrochemical and analytical characterization of three corrosion inhibitors of steel in simulated concrete pore solutions

Corrosion inhibitors for steel, such as sodium phosphate （Na3PO4）, sodium nitrite （NaNO2）, and benzotriazole （BTA）, in simulated concrete pore solutions （saturated Ca（OH）2） were investigated. Corrosion behaviors of steel in different solutions were studied by means of corrosion potential （Ecorr）, linear polarization resistance （LPR）, electrochemical impedance spectroscopy （EIS）, and potentiodynamic polarization （PDP）. A field emission scanning electron microscope （FESEM） equipped with energy dispersive X-ray analysis （EDXA） was used for observing the microstructures and morphology of corrosion products of steel. The results indicate that, compared with the commonly used nitrite-based inhibitors, Na3PO4 is not a good inhibitor, while BTA may be a potentially effective inhibitor to prevent steel from corrosion in simulated concrete pore solutions.

Active corrosion protection of super-hydrophobic corrosion inhibitor intercalated Mg-Al layered double hydroxide coating on AZ31 magnesium alloy

Magnesium alloys,the advanced lightweight structural materials,have been successfully applied in the manufacturing field.Unfortunately,their poor corrosion resistance restrains the potential wide applications.In this work,anti-corrosion coatings were fabricated via the insitu growth of the corrosion inhibitors intercalated magnesium-aluminum layered double hydroxide(Mg-Al LDH)on AZ31 magnesium alloy and then post-sealing it by a super-hydrophobic coating.SEM,XRD,EDS,FTIR,XPS and contact angle test were conducted to analyze physical/chemical features of these coatings.Potentiodynamic polarization curves and electrochemical impedance spectroscopy were recorded to assess the anti-corrosion performance of prepared coatings.Surprisingly,Mg-Al LDH with molybdate intercalation and lauric acid modification achieves the excellent corrosion inhibition performance(99.99%)due to the multicomponent synergistic effect such as the physical protection of Mg-Al LDH,the corrosion inhibition of molybdate and super-hydrophobic properties of lauric acid.This work presents a scientific perspective and novel design philosophy to fabricate the efficient anti-corrosion coating to protect magnesium alloys and then expand their potential applications in other field.

Preparation and characterization of a chitosan-based low-pH-sensitive intelligent corrosion inhibitor

A chitosan （CS）-based low-pH-sensitive intelligent corrosion inhibitor was prepared by loading a pH-sensitive hydrogel with benzotriazole （BTA）; the pH-sensitive hydrogel was synthetized by crosslinking CS with glutaraldehyde （GTA）. Analysis by Fou- tier-transform inflared （FT-IR） spectroscopy showed that Schiff reactions occurred between amino and aldehyde groups. The swelling abil- ity of the hydrogel was investigated using a mass method, and it was observed to swell more in an acidic environment than in an alkaline en- vironment. The hydrogel＇s loading capacity of BTA was approximately 0.377 g·g ^-1, and its release speed was faster in an acidic environment than in an alkaline environment because of its swelling behavior. The corrosion inhibition ability of the intelligent inhibitor was tested by immersion and electrochemical methods. The results showed that after 4 h of immersion, the polarization resistance （Rp） value of copper with the intelligent inhibitor was approximately twice of that of copper with BTA, indicating that the intelligent inhibitor could effectively prevent copper from corroding.

New Naturally Occurring Product Extract as Corrosion Inhibitor for 316 Stainless Steel in 5% HCl

Medipolymorphol, a new sterol isolated from the whole plant of Medicago polymorpha Roxb was used as corrosion inhibitor for 316 stainless steel in 5% HCI at room temperature. Electrochemical techniques have been found to be reliable in evaluating corrosion characteristics of the system. Several techniques have been used including Tafel, linear polarization, potentiodynamic polarization, and open circuit potential (OCP) studies. The additives simultaneously deaccelerated the anodic process, intensified the cathodic process and provided a stable passive state, giving good inhibition efficiencies to stainless steel electrodes. In addition, adsorption isotherm have been fitted for the inhibitor under investigation.

Adsorption isotherm mechanism of amino organic compounds as mild steel corrosion inhibitors by electrochemical measurement method

The inhibition ability of 4-amino-5-phenyl-4H-1, 2, 4-trizole-3-thiol （APTT）, ethylenediaminetetra-acetic acid （EDTA） and thiourea （TU） for mild steel corrosion in 1.0 moFL HC1 solution at 30 ℃ was investigated. Tafel polarization and electrochemical impedance spectroscopy （EIS） were used to investigate the influence of these organic compounds as corrosion inhibitors of mild steel in 1.0 mol/L HC1 solution at 30 ℃. The inhibition mechanism was discussed in terms of Langrnuir isotherm model. Results obtained from Tafel polarization and impedance measurements are in a good agreement. The inhibition efficiency increases with the increase of the inhibitor concentration. The adsorption of the inhibitors on the mild steel surface follows Langmuir adsorption isotherm and the free energy of adsorption AGads indicates that the adsorption of APTT, EDTA, and TU molecules is a spontaneous process and a typical chemisorption.

Effects of Corrosion Inhibitors on Lubrication Performance of Rolling Oil for Copper Foil

The 2,5-bis（ethyldisulfanyl）-l,3,4-thiadiazole （T561）, benzotriazole （BTA）,1-N, N-bis （2-ethylhexyl） aminomethyl-4-methyl-lh-benzotriazole （IRGAMET39） and I-IN, N-bis （2-ethylhexyl） aminomethyl] methyl benzotriazole （TT- LX） have been evaluated as corrosion inhibitors used in rolling oil for cold rolling of copper foil. The MRS-10A four-ball friction and wear tests have been carried out to compare their tribological properties, and the lubricating performance of rolling oils has been studied through rolling experiments. The oil sample containing IRGAMET 39 has the same PB value as that one containing T561, with the coefficient of friction increased by 35.6% and wear scar diameter decreased by 4%. The minimum rolling gauge has been studied after rolling lubrication, but the results show that inhibitors have no effect on it. Scanning electron microscopy （SEM） and energy dispersive spectrometry （EDS） analyses have indicated that the inhibitor is adsorbed on the copper surface to prevent copper from being corroded easily. In addition, the LEXT OLS4000 laser confocal microscopy has been used to observe the foil surface which shows that the streaks of foil surface are clear, the scratches are shallow and the surface failure is improved effectively.

Effect of Schiff base as corrosion inhibitor on AZ31 magnesium alloy in hydrochloric acid solution

Schiff base derived from the condensation reaction of analar grade 1-amino-2-naphthol 4-sulphonic acid with cinnamaldehyde was prepared under microwave condition.The Schiff base was analysed by infrared spectroscopy.This Schiff base as a corrosion inhibitor of AZ31 magnesium alloy in 0.05 mol/L HCl solution was studied.The inhibition effect of the Schifif base compound（4Z）-4-（3-phenyl allylidene amino）-3-hydroxy naphthalene-1-sulfonic acid（AC） on AZ31 magnesium alloy corrosion was studied using mass loss,potentiodynamic polarization technique,electrochemical impedance spectroscopy methods.The potentiodynamic polarization curve shows that Schiff base AC inhibits both anodic and cathodic reactions at all concentration,which indicates it is a mixed type inhibitor.EIS results indicate that as the additive concentration is increased,the polarization resistance increases whereas double-layer capacitance decreases.The adsorption of AC on the AZ31 magnesium alloy surface in 0.05 mol/L HCl obeys the Langmuir adsorption isotherm.

A modified method for evaluation of materials containing volatile corrosion inhibitor

A systematic research on a modified method that was developed to evaluate the effectiveness of volatile corrosion inhibitor(VCI) materials was carried out. The metal specimen in size of 50mm×25mm×2mm was level mounted on the top of a beaker by transparent adhesive tape and the assembly was placed in a constant temperature water bath and kept at approximately 40℃ to accelerate the vaporization of VCI and distilled water, which was placed at the bottom of the beaker at the same time. The experimental results show that the reproducibility of rust appearance and corrosion rate calculated by specimen’s mass loss is perfect. The outstanding characteristic of the rust appearance based on different VCI formula is discovered that is very important in studying the mechanism of VCI and the synergism of chemical reagent. The accelerated ratio is increased greatly as compared with the traditional method and the value is approximately 15 as compared with Shijiazhuang atmospheric environment corrosion test. The modified method is suitable for formula screening test and quick effectiveness evaluation of VCI materials.

Release rate kinetics of corrosion inhibitor loaded halloysite nanotube-based anticorrosion coatings on magnesium alloy AZ91D

Halloysite nanotubes were used as nanocontainers to hold corrosion inhibitors such as Ce^(3+)-Zr^(4+),2-mercaptobenzothiazole and 8-hydroxyquinoline in their lumen.An acid assisted etching of the nanotubes was carried out with a view to increase the lumen diameter and thereby,increase the amount of loading of the corrosion inhibitor.The morphology of as-received and etched halloysite nanotubes was ob-served using TEM analysis.The loading of corrosion inhibitors was confirmed using SEM-EDS and BET analysis.Polymeric microcapsules were used as capping agents for the ends of the loaded HNTs following which,they were dispersed into a hybrid sol-gel silica matrix.Dip coating method was used to generate coatings on AZ91D substrates followed by heat treatment at 130℃ for 1 h.The release rate kinetics of corrosion inhibitors from as-received and etched nanotubes was investigated in buffer solutions of 3.5 wt%NaCl at different pH.The release mechanism of corrosion inhibitors from the HNT lumen was validated using various semi-empirical models.Coatings were also evaluated for their corrosion protection ability using electrochemical techniques after exposure to 3.5 wt%NaCl solution for 120 h.Coatings generated using Ce^(3+)-Zr^(4+)loaded into as-received halloysite nanotubes have shown more effective corrosion protection when compared to other corrosion inhibitors after 120 h exposure to the corrosive medium.

A time-saving method to assess the efficiency of corrosion inhibitors by electro osmosis

The corrosion inhibitor is one of the most important technologies to enhance the durability of steel-reinforced concrete. A kind of time-saving method was developed to assess the inhibitor efficiency by using a 32 V electric field to accelerate chloride ion migration in concrete. Potentiodynamic polarization scanning test was used to evaluate the corrosion states. The comprehensive efficiency of an inhibitor should be assessed in two aspects： resistance to chloride ion permeability and inhibiting efficiency. The specimens with different mixing amount of sodium nitrite and migration corrosion inhibitors were used to verify the accuracy and reliability of this method. The results show the differences in inhibiting efficiency of the inhibitors clearly, indicating the reliability of this time-saving method.

Synergic Mechanism of an Organic Corrosion Inhibitor for Preventing Carbon Steel Corrosion in Chloride Solution

The inhibition effect of dimethylethanolamine（DMEA） and its composite with carboxylic acid was studied with the electrochemical tests. The experimental results indicate that DMEA is not a good inhibitor but the composite of DMEA with caprylic acid exhibits excellent inhibiting efficiency. The synergic mechanism of the organic corrosion inhibitors（OCIs） was studied with quantum chemical calculations. It is found that the DMEA forms a quaternary ammonium salt with the proton in carboxylic acid, and a cyclic complex formed between the salt and Fe may be responsible for the enhancement of inhibiting efficiency. The possible hydrogen bond formed between DMEA and carboxylic acid is not enough for the inhibiting effect. This work is helpful to proposing theoretical interpretation as well as developing a functional organic inhibitor to improve the durability of reinforced concrete contaminated with chloride.

Eco-friendly corrosion inhibitor from Pennisetum purpureum biomass and synergistic intensifiers for mild steel

Extracts of elephant grass （Penniseturn purpureum） blended with some intensifier halides like ammonium chloride （AMC） and potassium iodide （PTI） were investigated as corrosion inhibitor for mild steel. The corrosion process was monitored in 3.5% HCI by mass loss and electrochemical techniques at 30, 40, 50, 60 and 90 ℃. Addition of AMC and PTI increased the inhibition efficiency with the highest inhibition efficiency obtained with PTI blend- ed extract. The blends behaved as mixed type inhibitors and were spontaneously adsorbed on mild steel surface in exothermic nature. Synergistic parameters of the intensifier ions revealed cooperative effect. Kinetic data treatment indicated increase in energy barrier by intensifier ions. The results demonstrate that elephant grass extract blended with halide ions can act as alternative ecofriendly inhibitor for mild steel at elevated temperatures.

The Use of Sodium Silicate as a Corrosion Inhibitor in a Saline Drilling Fluid: A Nonaggressive Option to the Environment

The function of a corrosion inhibitor in drilling mud compositions is the corrosion protection of the equipment involved in drilling operations. Many compositions involve environmentally several products such as fatty amines of high molecular weight, polyoxylated amines, amides, imidazolines, nitrogen heterocyclic products, etc. The potential advantages of the use of silicates are the effective protection of carbon steel, especially in aerated saline fluids, low costs and non-aggressive behavior to environment. Gravimetric and electrochemical tests were carried out using an aerated solution of 3.5% NaCl and the addition of sodium silicate (Na2SiO3·9H2O) as a corrosion inhibitor at concentrations of 250 to 2000 mg/L. The efficiencies of the corrosion protection of carbon steel using silicate concentrations greater than 1250 mg/L were greater than 92%.

Insights into the multiple applications of modified polyacrylamide as oilfield corrosion inhibitor and water phase tackifier

In order to obtain a multifunctional oilfield agent with both corrosion inhibition and oil displacement functions,a polymer with benzene ring structures is synthesized based on polyacrylamide(PAM)and used as inhibitor for the first time.Methods including electrochemistry,weight loss and theoretical calculations are used to study the inhibition effect for P110 steel in 1.0 M HCl.The experimental results show that the modified polymer poly-(Z)-N-benzylidenepropionamide(PBAM)has excellent inhibition effects,and the maximum efficiency can reach 90.62%in impedance spectroscopy tests.The benzene ring structure added in the modified polymer providesπelectrons for the adsorption of inhibitor on metal surface,strengthens the adsorption,and thus brings a better corrosion inhibition effect.In addition to the corrosion inhibition performance,the viscosity-increasing effect of PBAM is evaluated.The results show that the addition of benzene ring not only enhances the corrosion inhibition effect,but also brings temperature resistance to the polymer.However,the salt tolerance of the polymer is affected,the synthesized PBAM which viscosity can above 500 m Pa s at 140℃ is suitable for high temperature and low salinity environment.The modified polyacrylamide has satisfactory corrosion inhibition and oil displacement performance,which provides a new idea for the development of oilfield chemistry.

Benevolent behavior of Kleinia grandiflora leaf extract as a green corrosion inhibitor for mild steel in sulfuric acid solution

The ethanolic extract of Kleinia grandiflora leaves was characterized and tested for its potential anticorrosion properties on mild steel in 1 M H2SO4 medium using mass-loss analysis, potentiodynamic polarization measurements, electrochemical impedance spectroscopy, Fourier-transform infrared spectroscopy, scanning electron microscopy, UV–visible spectroscopy, and X-ray diffraction analysis. The effect of temperature on the corrosion behavior of mild steel was studied in the range of 308 to 328 K. The inhibition efficiency was observed to increase with increasing concentration of the extract. Polarization curves revealed that the Kleinia grandiflora leaf extract is a mixed inhibitor. Impedance diagrams revealed that an increase of Kleinia grandiflora leaf extract concentration increased the charge transfer resistance and decreased the double-layer capacitance. The adsorption process obeys Langmuir＇s model, with a standard free energy of adsorption（ΔGads） of-18.62 k J/mol. The obtained results indicate that the Kleinia grandiflora leaf extract can serve as an effective inhibitor for the corrosion of mild steel in a sulfuric acid medium.

Co Complexes as a Corrosion Inhibitor for 316 L Stainless Steel in H2SO4 Solution

The effect of Co complexes with a Schiff base ligand on the electrochemical corrosion behavior of 316 L SS in 0.1 M H2SO4 at 25℃ has been investigated at various inhibitor concentration using electrochemical techniques (impedance spectroscopy (EIS), polarization curves). Corrosion measurements indicate that Co complex act as moderately inhibitors. Results revealed that increasing the concentration of Co complex increases the corresponding IE% values till 100 ppm. Co complex acts as mixed type inhibitors with predominant effect on the anodic dissolution of iron. Adsorption studies showed that the process follows Langmuir adsorption isotherm.