A non-blasting mechanized mining experiment was carried out with a high-frequency impact hammer,and the daily mining performance was recorded to explore the applicability of the high-frequency impact hammer in deep ha...A non-blasting mechanized mining experiment was carried out with a high-frequency impact hammer,and the daily mining performance was recorded to explore the applicability of the high-frequency impact hammer in deep hard rock mines.Before the field application,the scope of the excavation damage zone was monitored,and rock samples were obtained from the ore body to be mined to carry out a series of laboratory experiments.Field application results show that the overall excavation efficiency reaches 50.6 t/h,and the efficiency of pillar excavation after excavating stress relief slot reaches 158.2 t/h.The results indicate that the non-blasting mechanized mining using high-frequency impact hammer has a good application in deep hard rock mines,and the stress relief slot is conducive to mechanical excavation.In addition,the high-frequency impact hammer also exhibits the advantages of high utilization rate of labor hours,small lumpiness of spalling ore,little dust,and little excavation damage.Finally,according to the field application and laboratory experiment results,a non-blasting mechanized mining method for hard rock mines based on high-frequency impact hammer is proposed.展开更多
As conducting an impact hammer testing during experimental modal analysis,the multiple impact phenomenon must be avoided.It is generally recognized that the multiple impact phenomenon is induced by the tester’s impro...As conducting an impact hammer testing during experimental modal analysis,the multiple impact phenomenon must be avoided.It is generally recognized that the multiple impact phenomenon is induced by the tester’s improper operation and can be avoided through more careful operation.This study theoretically and numerically investigates the whole process of the dynamical interaction between the hammer tip and the impacted structure and discovers the intrinsically physical mechanism of the multiple impact phenomenon.The determination of the interacting process comes down to solve two sets of governing differential equations alternately,and the effectiveness of the theoretical analysis is validated by numerical simulations.Four dimensionless parameters governing the interacting process are recognized in the theoretical framework.The critical stiffness ratio for a given impacted location and the critical impacted location for a given stiffness ratio are analytically determined.These results can guide impact hammer testing to avoid the occurrence of multiple impact by suggesting the hammer tip and impacted locations.展开更多
By analyzing the efficiency of transmission of impact energy in down hole hammers and its affecting factors, it has been revealed that the percussive action of down hole hammers can greatly increase the rate of penetr...By analyzing the efficiency of transmission of impact energy in down hole hammers and its affecting factors, it has been revealed that the percussive action of down hole hammers can greatly increase the rate of penetration in shallow well drilling, but its efficiency will be deeply decreased in very deep well drilling. Further analysis showed that there exists a reasonable mass matching of the piston to the bit for different formations. Meanwhile, in an effort to effectively transmit the impact energy from rotary percussive drilling, it is suggested that the roller conical bits widely used in petroleum industry and the recently developed flat fixed PDC bits should be changed into parabolic fixed diamond enhanced bits.展开更多
The pneumatic down-the-hole(DTH) hammer is one of the efficient equipments used in medium hard to very hard rock drilling frield,and any change in its structure design affects all performance parameters of a pneuamtic...The pneumatic down-the-hole(DTH) hammer is one of the efficient equipments used in medium hard to very hard rock drilling frield,and any change in its structure design affects all performance parameters of a pneuamtic DTH hammer directly.Yet,owing to the complexity of the dynamic interaction among the components in DTH hammer systems,until now it has been difficult to obtain reliable estimates of the design parameter affects.Thus providing an design parameter optimization and the layout of dynamics behavior of DTH hammer is of great importance.This paper documents the development and solution of a computational model for the dynamic response of a pneumatic DTH hammer.The model consists of rigid piston dynamics equation and chamber thermodynamics equations.The resulting model represented by a set of coupled nonlinear differential equations were computed in Visual C++ program.The developed solutions are used to perform a parametric study to illustrate the inffluence of the piston mass and supply pressure on the impact performance of DTH hammer system.展开更多
In order to improve the impact performance, the structure of hydraulic hammer should be optimized. In this paper, the ranges of eight vital structure parameters of piston and reversing valve system of hydraulic hammer...In order to improve the impact performance, the structure of hydraulic hammer should be optimized. In this paper, the ranges of eight vital structure parameters of piston and reversing valve system of hydraulic hammer were selected firstly;and then found the best value of different parameters under experiments with the method of computer optimization and the parametric analysis method provided by ADAMS software. These methods worked and the best design values of parameters of hydraulic hammer were obtained. At last, the optimal impact energy of virtual prototype of hydraulic breaking hammer was calculated and compared with the original impact performance. The results reveal that impact performance of hydraulic hammer has been improved significantly.展开更多
In the impact tests of soft materials, we sometimes observe a thorn shape in the rising segment of the impact force waveform. However, the reason for the occurrence of the thorn shape has not been made clear. In this ...In the impact tests of soft materials, we sometimes observe a thorn shape in the rising segment of the impact force waveform. However, the reason for the occurrence of the thorn shape has not been made clear. In this study, thorn-shape waveforms of several soft materials are measured using compact drop test equipment under the condition of a flat frontal impact. A flat frontal impact is the condition where a drop hammer with a flat bottom surface strikes a plate-like soft material in the normal direction. Synchronized impact forces are measured using two sensors installed on both the drop hammer side and the floor side. The examined soft materials are a sponge sheet, sponge rubber sheet, gel sheet, rubber sheet, flat oil clay, low-rebound urethane foam, cork sheet, sliced ham, pork ham steak, and pork. Based on the test results, the features of the thorn-shape waveforms are discussed from a bird’s-eye view. Furthermore, the occurrence mechanism of the thorn-shape waveforms is discussed from the viewpoint of viscosity discontinuity and the double-strike phenomenon.展开更多
基金supported by the National Natural Science Foundation of China (Nos. 52174099, 51904333)the Natural Science Foundation of Hunan Province, China (No. 2021JJ30842)
文摘A non-blasting mechanized mining experiment was carried out with a high-frequency impact hammer,and the daily mining performance was recorded to explore the applicability of the high-frequency impact hammer in deep hard rock mines.Before the field application,the scope of the excavation damage zone was monitored,and rock samples were obtained from the ore body to be mined to carry out a series of laboratory experiments.Field application results show that the overall excavation efficiency reaches 50.6 t/h,and the efficiency of pillar excavation after excavating stress relief slot reaches 158.2 t/h.The results indicate that the non-blasting mechanized mining using high-frequency impact hammer has a good application in deep hard rock mines,and the stress relief slot is conducive to mechanical excavation.In addition,the high-frequency impact hammer also exhibits the advantages of high utilization rate of labor hours,small lumpiness of spalling ore,little dust,and little excavation damage.Finally,according to the field application and laboratory experiment results,a non-blasting mechanized mining method for hard rock mines based on high-frequency impact hammer is proposed.
基金the National Natural Science Foundation of China under Grant Nos.11872328,11532011,and 11621062.
文摘As conducting an impact hammer testing during experimental modal analysis,the multiple impact phenomenon must be avoided.It is generally recognized that the multiple impact phenomenon is induced by the tester’s improper operation and can be avoided through more careful operation.This study theoretically and numerically investigates the whole process of the dynamical interaction between the hammer tip and the impacted structure and discovers the intrinsically physical mechanism of the multiple impact phenomenon.The determination of the interacting process comes down to solve two sets of governing differential equations alternately,and the effectiveness of the theoretical analysis is validated by numerical simulations.Four dimensionless parameters governing the interacting process are recognized in the theoretical framework.The critical stiffness ratio for a given impacted location and the critical impacted location for a given stiffness ratio are analytically determined.These results can guide impact hammer testing to avoid the occurrence of multiple impact by suggesting the hammer tip and impacted locations.
文摘By analyzing the efficiency of transmission of impact energy in down hole hammers and its affecting factors, it has been revealed that the percussive action of down hole hammers can greatly increase the rate of penetration in shallow well drilling, but its efficiency will be deeply decreased in very deep well drilling. Further analysis showed that there exists a reasonable mass matching of the piston to the bit for different formations. Meanwhile, in an effort to effectively transmit the impact energy from rotary percussive drilling, it is suggested that the roller conical bits widely used in petroleum industry and the recently developed flat fixed PDC bits should be changed into parabolic fixed diamond enhanced bits.
基金This study was supported by the NSFC No.50475056
文摘The pneumatic down-the-hole(DTH) hammer is one of the efficient equipments used in medium hard to very hard rock drilling frield,and any change in its structure design affects all performance parameters of a pneuamtic DTH hammer directly.Yet,owing to the complexity of the dynamic interaction among the components in DTH hammer systems,until now it has been difficult to obtain reliable estimates of the design parameter affects.Thus providing an design parameter optimization and the layout of dynamics behavior of DTH hammer is of great importance.This paper documents the development and solution of a computational model for the dynamic response of a pneumatic DTH hammer.The model consists of rigid piston dynamics equation and chamber thermodynamics equations.The resulting model represented by a set of coupled nonlinear differential equations were computed in Visual C++ program.The developed solutions are used to perform a parametric study to illustrate the inffluence of the piston mass and supply pressure on the impact performance of DTH hammer system.
文摘In order to improve the impact performance, the structure of hydraulic hammer should be optimized. In this paper, the ranges of eight vital structure parameters of piston and reversing valve system of hydraulic hammer were selected firstly;and then found the best value of different parameters under experiments with the method of computer optimization and the parametric analysis method provided by ADAMS software. These methods worked and the best design values of parameters of hydraulic hammer were obtained. At last, the optimal impact energy of virtual prototype of hydraulic breaking hammer was calculated and compared with the original impact performance. The results reveal that impact performance of hydraulic hammer has been improved significantly.
文摘In the impact tests of soft materials, we sometimes observe a thorn shape in the rising segment of the impact force waveform. However, the reason for the occurrence of the thorn shape has not been made clear. In this study, thorn-shape waveforms of several soft materials are measured using compact drop test equipment under the condition of a flat frontal impact. A flat frontal impact is the condition where a drop hammer with a flat bottom surface strikes a plate-like soft material in the normal direction. Synchronized impact forces are measured using two sensors installed on both the drop hammer side and the floor side. The examined soft materials are a sponge sheet, sponge rubber sheet, gel sheet, rubber sheet, flat oil clay, low-rebound urethane foam, cork sheet, sliced ham, pork ham steak, and pork. Based on the test results, the features of the thorn-shape waveforms are discussed from a bird’s-eye view. Furthermore, the occurrence mechanism of the thorn-shape waveforms is discussed from the viewpoint of viscosity discontinuity and the double-strike phenomenon.
