Additive friction stir deposition(AFSD)is a novel structural repair and manufacturing technology has become a research hotspot at home and abroad in the past five years.In this work,the microstructural evolution and m...Additive friction stir deposition(AFSD)is a novel structural repair and manufacturing technology has become a research hotspot at home and abroad in the past five years.In this work,the microstructural evolution and mechanical performance of the Al-Mg-Si alloy plate repaired by the preheating-assisted AFSD process were investigated.To evaluate the tool rotation speed and substrate preheating for repair quality,the AFSD technique was used to additively repair 5 mm depth blind holes on 6061 aluminum alloy substrates.The results showed that preheat-assisted AFSD repair significantly improved joint bonding and joint strength compared to the control non-preheat substrate condition.Moreover,increasing rotation speed was also beneficial to improve the metallurgical bonding of the interface and avoid volume defects.Under preheating conditions,the UTS and elongation were positively correlated with rotation speed.Under the process parameters of preheated substrate and tool rotation speed of 1000 r/min,defect-free specimens could be obtained accompanied by tensile fracture occurring in the substrate rather than the repaired zone.The UTS and elongation reached the maximum values of 164.2MPa and 13.4%,which are equivalent to 99.4%and 140%of the heated substrate,respectively.展开更多
采用模型试验方法,对多层互剪搅拌桩工法(contra-rotational shear deep soil mixing,简称CS-DSM工法)的工艺因素进行了试验研究,探索了水泥掺量、单位桩长搅拌次数T、单位体积搅拌能量E以及内外钻杆转速比RN等工艺因素对搅拌桩均匀性...采用模型试验方法,对多层互剪搅拌桩工法(contra-rotational shear deep soil mixing,简称CS-DSM工法)的工艺因素进行了试验研究,探索了水泥掺量、单位桩长搅拌次数T、单位体积搅拌能量E以及内外钻杆转速比RN等工艺因素对搅拌桩均匀性与强度UCS的影响。模型试验研究发现,通过多层互剪搅拌能够根除地表冒浆、防止糊钻抱钻、提高固化材料利用率。18组模型试验结果阐明搅拌桩在T-E-UCS之间存在固有关联,并揭示出机械参数、输出能量与桩身强度之间的本质关系。提供的计算方法可以定性指导选取合理的工艺参数,实现桩身设计强度目标。作为重要工艺因素,内外钻杆转速比RN与桩身强度试验曲线存在极值点,建议在工程中将1.80~2.20作为获取桩身峰值强度的最优RN值域。CS-DSM工法应用的系列研究结果为高质量搅拌桩工艺控制原则和质量保障体系提供了试验依据。展开更多
基金financially supported by Science and Technology Major Project of Changsha,China(No.kh2401034)the Fundamental Research Funds for the Central Universities of Central South University(No.CX20230182)the National Key Research and Development Project of China(No.2019YFA0709002)。
文摘Additive friction stir deposition(AFSD)is a novel structural repair and manufacturing technology has become a research hotspot at home and abroad in the past five years.In this work,the microstructural evolution and mechanical performance of the Al-Mg-Si alloy plate repaired by the preheating-assisted AFSD process were investigated.To evaluate the tool rotation speed and substrate preheating for repair quality,the AFSD technique was used to additively repair 5 mm depth blind holes on 6061 aluminum alloy substrates.The results showed that preheat-assisted AFSD repair significantly improved joint bonding and joint strength compared to the control non-preheat substrate condition.Moreover,increasing rotation speed was also beneficial to improve the metallurgical bonding of the interface and avoid volume defects.Under preheating conditions,the UTS and elongation were positively correlated with rotation speed.Under the process parameters of preheated substrate and tool rotation speed of 1000 r/min,defect-free specimens could be obtained accompanied by tensile fracture occurring in the substrate rather than the repaired zone.The UTS and elongation reached the maximum values of 164.2MPa and 13.4%,which are equivalent to 99.4%and 140%of the heated substrate,respectively.
文摘采用模型试验方法,对多层互剪搅拌桩工法(contra-rotational shear deep soil mixing,简称CS-DSM工法)的工艺因素进行了试验研究,探索了水泥掺量、单位桩长搅拌次数T、单位体积搅拌能量E以及内外钻杆转速比RN等工艺因素对搅拌桩均匀性与强度UCS的影响。模型试验研究发现,通过多层互剪搅拌能够根除地表冒浆、防止糊钻抱钻、提高固化材料利用率。18组模型试验结果阐明搅拌桩在T-E-UCS之间存在固有关联,并揭示出机械参数、输出能量与桩身强度之间的本质关系。提供的计算方法可以定性指导选取合理的工艺参数,实现桩身设计强度目标。作为重要工艺因素,内外钻杆转速比RN与桩身强度试验曲线存在极值点,建议在工程中将1.80~2.20作为获取桩身峰值强度的最优RN值域。CS-DSM工法应用的系列研究结果为高质量搅拌桩工艺控制原则和质量保障体系提供了试验依据。
