This paper studies numerically the influence of the tip clearance on the three dimensional viscous flowfield and performance of the NASA Low Speed Centrifugal Compressor (LSCC) impeller with a vaneless diffuser A thre...This paper studies numerically the influence of the tip clearance on the three dimensional viscous flowfield and performance of the NASA Low Speed Centrifugal Compressor (LSCC) impeller with a vaneless diffuser A three dimensional viscous code developed by the authors is applied with several acceleration methods: local time step, multigrid and residual smoothing The computations were performed under several operating conditions with four different tip clearance sizes(0 0%,50%,100% and 200% design t...展开更多
Currently, relatively large errors are found in numerical results in some low-specific-speed centrifugal pumps with unshrouded impeller because the effect of clearances and holes are not accurately modeled. Establishi...Currently, relatively large errors are found in numerical results in some low-specific-speed centrifugal pumps with unshrouded impeller because the effect of clearances and holes are not accurately modeled. Establishing an accurate analytical model to improve performance prediction accuracy is therefore necessary. In this paper, a three-dimensional numerical simulation is conducted to predict the performance of a low-specific-speed centrifugal pump, and the modeling, numerical scheme, and turbulent selection methods are discussed. The pump performance is tested in a model pump test bench, and flow rate, head, power and efficiency of the pump are obtained. The effect of taking into consideration the back-out vane passage, clearance, and balance holes is analyzed by comparing it with experimental results, and the performance prediction methods are validated by experiments. The analysis results show that the pump performance can be accurately predicted by the improved method. Ignoring the back-out vane passage in the calculation model of unshrouded impeller is found to generate better numerical results. Further, the calculation model with the clearances and balance holes can obviously enhance the numerical accuracy. The application of disconnect interface can reduce meshing difficulty but increase the calculation error at the off-design operating point at the same time. Compared with the standard k-ε, renormalization group k-ε, and Spalart-Allmars models, the Realizable k-ε model demonstrates the fastest convergent speed and the highest precision for the unshrouded impeller flow simulation. The proposed modeling and numerical simulation methods can improve the performance prediction accuracy of the low-specific-speed centrifugal pumps, and the modeling method is especially suitable for the centrifugal pump with unshrouded impeller.展开更多
Tip clearance between the blade tip and casing of a centrifugal compressor can be varied through two methods： by changing the blade height （MI） or by changing the casing diameter （M2）. Numerical simulations are c...Tip clearance between the blade tip and casing of a centrifugal compressor can be varied through two methods： by changing the blade height （MI） or by changing the casing diameter （M2）. Numerical simulations are carried out to compare these two methods and their effect on the stage and impeller performance. The impeller and diffuser are connected through rotor stator boundary using frozen rotor approach. Overall stage performance and the flow configuration have been investigated for nine tip clearance levels from no gap to 1 mm. Impeller and diffuser performances are also presented separately. It has been found that the overall and impeller performance are comparatively better for MI below tip clearance of 0.5 mm whereas M2 is found advantageous above 0.5 mm of tip clearance. Both MI and M2 show performance degradation with the increase in tip clearance. Two models have been proposed for the stage total pressure ratio and efficiency, which are found to be in agreement with experimental results. The impeller efficiency and the pressure ratio are found to be maximum at tip clearance of 0.1 mm for both the cases however minimum diffuser effectiveness is also observed at the same clearance level. Diffuser effectiveness is found to be maximum at zero gap for both cases. As it is practically impossible to have zero gap for unshrouded impellers so it is concluded that the optimum thickness is 0.5 mm onwards for MI and 0.5 mm for M2 in terms of diffuser effectiveness. Mass averaged flow parameters, entropy, blade loading diagram and relative pressure fields are presented, showing the loss production within the impeller passage with tip clearance.展开更多
Increasing demand for downsizing of engines to improve CO2 emissions has resulted in renewed efforts to improve the efficiency and expend the stable operating range of the centrifugal compressors used in petro-chemica...Increasing demand for downsizing of engines to improve CO2 emissions has resulted in renewed efforts to improve the efficiency and expend the stable operating range of the centrifugal compressors used in petro-chemical equipment and turbochargers. The losses in these compressors are dominated by tip clearance flow. In this paper, the tip clearance flow in the subsonic impeller is numerically investigated. The nature of the tip clearance in inducer, axial to radial bend and exducer are studied in detail at design and off-design conditions by examining the detailed flow field through the clearance and the interaction of the clearance flow with the shear effect with the endwalls. The correlation between blade loading and span wise geometry and clearance flow at different locations are presented.展开更多
文摘This paper studies numerically the influence of the tip clearance on the three dimensional viscous flowfield and performance of the NASA Low Speed Centrifugal Compressor (LSCC) impeller with a vaneless diffuser A three dimensional viscous code developed by the authors is applied with several acceleration methods: local time step, multigrid and residual smoothing The computations were performed under several operating conditions with four different tip clearance sizes(0 0%,50%,100% and 200% design t...
基金supported by National Natural Science Foundation of China(Grant No.51276213)Zhejiang Provincial Science and Technology Project of China(Grant No.2012R10001-07)
文摘Currently, relatively large errors are found in numerical results in some low-specific-speed centrifugal pumps with unshrouded impeller because the effect of clearances and holes are not accurately modeled. Establishing an accurate analytical model to improve performance prediction accuracy is therefore necessary. In this paper, a three-dimensional numerical simulation is conducted to predict the performance of a low-specific-speed centrifugal pump, and the modeling, numerical scheme, and turbulent selection methods are discussed. The pump performance is tested in a model pump test bench, and flow rate, head, power and efficiency of the pump are obtained. The effect of taking into consideration the back-out vane passage, clearance, and balance holes is analyzed by comparing it with experimental results, and the performance prediction methods are validated by experiments. The analysis results show that the pump performance can be accurately predicted by the improved method. Ignoring the back-out vane passage in the calculation model of unshrouded impeller is found to generate better numerical results. Further, the calculation model with the clearances and balance holes can obviously enhance the numerical accuracy. The application of disconnect interface can reduce meshing difficulty but increase the calculation error at the off-design operating point at the same time. Compared with the standard k-ε, renormalization group k-ε, and Spalart-Allmars models, the Realizable k-ε model demonstrates the fastest convergent speed and the highest precision for the unshrouded impeller flow simulation. The proposed modeling and numerical simulation methods can improve the performance prediction accuracy of the low-specific-speed centrifugal pumps, and the modeling method is especially suitable for the centrifugal pump with unshrouded impeller.
文摘Tip clearance between the blade tip and casing of a centrifugal compressor can be varied through two methods： by changing the blade height （MI） or by changing the casing diameter （M2）. Numerical simulations are carried out to compare these two methods and their effect on the stage and impeller performance. The impeller and diffuser are connected through rotor stator boundary using frozen rotor approach. Overall stage performance and the flow configuration have been investigated for nine tip clearance levels from no gap to 1 mm. Impeller and diffuser performances are also presented separately. It has been found that the overall and impeller performance are comparatively better for MI below tip clearance of 0.5 mm whereas M2 is found advantageous above 0.5 mm of tip clearance. Both MI and M2 show performance degradation with the increase in tip clearance. Two models have been proposed for the stage total pressure ratio and efficiency, which are found to be in agreement with experimental results. The impeller efficiency and the pressure ratio are found to be maximum at tip clearance of 0.1 mm for both the cases however minimum diffuser effectiveness is also observed at the same clearance level. Diffuser effectiveness is found to be maximum at zero gap for both cases. As it is practically impossible to have zero gap for unshrouded impellers so it is concluded that the optimum thickness is 0.5 mm onwards for MI and 0.5 mm for M2 in terms of diffuser effectiveness. Mass averaged flow parameters, entropy, blade loading diagram and relative pressure fields are presented, showing the loss production within the impeller passage with tip clearance.
基金supported by the National Natural Science Foundation of China (Grant No. 51276125)the National Basic Research Program of China ("973" Project) (Grant No. 2012CB720101)
文摘Increasing demand for downsizing of engines to improve CO2 emissions has resulted in renewed efforts to improve the efficiency and expend the stable operating range of the centrifugal compressors used in petro-chemical equipment and turbochargers. The losses in these compressors are dominated by tip clearance flow. In this paper, the tip clearance flow in the subsonic impeller is numerically investigated. The nature of the tip clearance in inducer, axial to radial bend and exducer are studied in detail at design and off-design conditions by examining the detailed flow field through the clearance and the interaction of the clearance flow with the shear effect with the endwalls. The correlation between blade loading and span wise geometry and clearance flow at different locations are presented.
