Preparation and microstructure of in-situ(ZrB_2+Al_2O_3+Al_3Zr)_p/A356 composite synthesized by melt direct reaction

（ZrB2＋Al2O3＋Al3Zr）/A356 composites were synthesized by melt direct reaction from A356-（K2ZrF6＋KBF4＋Na2B4O7） system.The phase compositions and the microstructures of the as-prepared composites were investigated by XRD,SEM and TEM.The results show that the reinforcements are composed of ZrB2 and Al2O3 ceramic phase particles and Al3Zr intermetallic particles.The ZrB2 particulates are easy to join together to form some particle clusters and distribute along the α（Al） grain boundary.The morphologies of the ZrB2 particulates are in hexagon-shape with the size of about 50 nm.The TEM investigation results of Al3Zr indicate that Al3Zr grows in the form of facet with the length-diameter ratio of about 20.The morphologies of Al2O3 particles are in rectangular-shape and ellipsoidal-shape,with the size of about 0.1 μm.In addition,the interfaces of the matrix and particles are net and no interfacial outgrowth is observed.

Wear performance of in-situ aluminum matrix composite after micro-arc oxidation

An attempt was made to modify the surface of in-situ aluminium matrix composite （AMC） by micro-arc oxidation （MAO）. In the microstructure of AMC, CuAl2 reinforcements were generated by introducing 15% CuO into the aluminium melt. AMC was hot forged, homogenised, quenched and artificially aged before the MAO in a KOH, KF and Na2SiO3-containing electrolyte. After the MAO process the surface of the AMC was covered with Al2O3 coating having an effective thickness of about 15μm. Appearance of crack and/or delamination free zones at the periphery of the indent after the Rockwell C adhesion test indicated good adhesion between the composite and the Al2O3 coating. During dry sliding wear tests, this adherent Al2O3coating resisted the destructive action of the Al2O3 ball and provided about 15 times enhancement in wear resistance as compared to the original state.

A STEEL MATRIX WEAR RESISTANT COMPOSITE REINFORCED BY IN-SITU GRANULAR EUTECTICS

A new steel matrix wear resistant composite reinforced by in situ granular eutectics can be obtained by modifying with a Si-Ce-Ti compound in the steel melt. The result indicates that the in situ granular eutectic is a pseudo-eutectic of austenite and (Fe,Mn)3C, which is formed between austenite dendrites during solidification due to the segregation of C and Mn impelled by modifying elements. The quantity of in situ granular eutectic reaches up to 8%-12% and its grain size is in the range from 10um to 20um. The austenite steel matrix wear resistant composite reinforced by in situ granular eutectic (abbreviated AGE composite) and austenite-bainite steel mains wear resistant composite reinforced by in situ granular eutectic (abbreviated ABGE composite) are obtained in the as-cast state and by air hardening, respectively. The wear resistance of the AGE and ABGE composites can be more greatly increased than that of their matrix steels under low and medium impact working condition.

Effect of carbon content on microstructure of in-situ Al_2O_(3p)-TiC_p/Al composites

The in situ Al 2O 3p TiC p/Al composite was fabricated by XD (exothermic dispersion) process in TiO 2 Al C system, and the effect of carbon content on the microstructure of the fabricated composite and the reactive temperature characteristics had been studied. The results show that carbon content affects the microstructure and reactive temperature of Al 2O 3p TiC p/Al composite greatly. The quantity of TiC phases in the fabricated composites increases, while the Al 3Ti phases reduces with increasing carbon content. And when C/TiO 2 molecular ratio is equal to one, the Al 3Ti phase nearly disappears. High temperature metallurgical field caused by strong exothermic reaction influences the synthetic reaction greatly, and higher synthetic temperature was favorable to the synthesis of Al 2O 3p TiC p reinforce particles.

In-situ polymerization for PPy/g-C_3N_4 composites with enhanced visible light photocatalytic performance

Polypyrrole‐modified graphitic carbon nitride composites(PPy/g‐C3N4)are fabricated using an in‐situ polymerization method to improve the visible light photocatalytic activity of g‐C3N4.The PPy/g‐C3N4 is applied to the photocatalytic degradation of methylene blue(MB)under visible light irradiation.Various characterization techniques are employed to investigate the relationship between the structural properties and photoactivities of the as‐prepared composites.Results show that the specific surface area of the PPy/g‐C3N4 composites increases upon assembly of the amorphous PPy nanoparticles on the g‐C3N4 surface.Owing to the strong conductivity,the PPy can be used as a transition channel for electrons to move onto the g‐C3N4 surface,thus inhibiting the recombination of photogenerated carriers of g‐C3N4 and improving the photocatalytic performance.The elevated light adsorption of PPy/g‐C3N4 composites is attributed to the strong absorption coefficient of PPy.The composite containing 0.75 wt%PPy exhibits a photocatalytic efficiency that is 3 times higher than that of g‐C3N4 in 2 h.Moreover,the degradation kinetics follow a pseudo‐first‐order model.A detailed photocatalytic mechanism is proposed with·OH and·O2-radicals as the main reactive species.The present work provides new insights into the mechanistic understanding of PPy in PPy/g‐C3N4 composites for environmental applications.

TiCN particle reinforce composite coating in-situ synthesized by nitrogen arc cladding technique

An in-situ synthesized TiCN particle reinforce composite coating was fabricated on Q235 steel substrate by nitrogen arc cladding technique, wherein the titanium powder and the graphite powder as original material were intensively mixed by ball-miU and glued with starch binder, then preplaced onto the Q235 steel substrate. The microstructures and interfacial behavior were investigated by scanning electron microscopy. The phase of the coatings was investigated by X-ray diffractometer. The microhardness was tested by microhardness tester. The anti-abrasive pe^Cormance was tested by abrasion machine. The results show that an excellent bonding between the coatings and carbon steel substrate is ensured by the strong metallurgical inteoCace and phases of the coatings are mainly composed of TiCN. The highest microhardness of the coatings reaches 810HV0. 5, which is about 3 times more than that of the Q235 substrate. The anti-abrasive test results indicate that the coating is more anti-abrasive than the Q235 substrate.

In-situ Composite Based on Poly (ethylene terephthalate),Polyamide and Polyethylene with Microfibres Formed through Extrusion and Hot Stretching

In-situ composites based on dispersed poly (ethylene terephthalate) (PET) or polyamide (PA), and continuous polyethylene (PE) were prepared through a single screw extruder of Haake rheometer system with a rod-die relatively small in diameter. The extrudate was drawn at a drawing ratio of 3.1, and then quickly cooled in cold water. The specimens were obtained by injection molding at processing temperatures less than 190℃, far below the melting temperature of PET (265℃) and PA (230℃), which can maintain the solid state of PET and PA microfiber phase in the composites. Morphological observation with scanning electron microscopy (SEM) indicated that PET and PA can more or less form in-situ microfibers at compositions studied (0~20 wt pct PET or PA), and especially, PET and PA were almost deformed into fibers at the concentration of 15 wt pct. Tensile strength and modulus of the blends reinforced by PET or PA microfibers showed to be increased from the tensile test results. The most noticeable improvement of the tensile properties occurred at 15 wt pct of PET in PET/PE system, corresponding to the highest microfiber content, where the tensile strength reached 32.5 MPa, whereas only 19.5 MPa for the pure PE.

Microstructure characterization of reinforcements in in-situ synthesized composites of Al-Zr-O system

A novel in-situ reaction system Al-Zr-O was developed. In-situ Al3Zr and Al2O3 particulates reinforced aluminum matrix composites were fabricated by the direct melt reaction technique in the Al-Zr-O system. Microstructures of the composites and crystal morphology of in-situ formed Al3Zr and Al2O3 particulates were analyzed by scanning electron microscope（SEM） and transmission electron microscope（TEM）. Results indicate that in-situ formed Al3Zr and Al2O3 particles are finer and well distributed in aluminum matrix. Al3Zr particulates with a tetragonal structure are mainly in the shape of polyhedron. A few of them are in the form of rectangle. The length/width ratio of the rectangular Al3Zr is less than 2.0 and the maximum size is 2 μm. In addition, a certain number of Al2O3 submicro particles with a hexagonal structure are also generated in this system. Furthermore, it is found that Al3Zr crystal grows by the mechanism of twinning. The twin plane is （11-4-）. The twinning direction is [221].The tensile tests show that the composites synthesized in the Al-Zr-O system exhibits high strength and ductility. There are a lot of ripples with fine particles on the fracture. The principal strengthening mechanisms for （Al3Zr+Al2O3）p/Al composites may include Orowan strengthening, grain-refining strengthening, solid-solution strengthening and dislocation strengthening.

Effect of Cerium on Microstructures and High Temperature Oxidation Resistance of An Nb-Si System In-Situ Composite

Nb-16Si-24Ti-6Cr-6A1-2Hf-xCe （x =0, 0.05, 0.1,02.5, 0.5, 1 （%, atom fraction）） in situ composites were prepared by arc melting The microstmcture and the effect of rare earth element cerium on 1250℃ oxidation resistance of the composites were investigated with scanning electron microscopy （SEM） and X-ray energy disperse spectrum （EDS）, as well as X-ray diffraction （XRD）. The experimental results showed that the high temperature oxidation resistance of the alloy was improved by adding a proper amount of cerium （Ce）. The effect of Ce was considered as the concurrent of the following three factors： first, the oxide of Ce formed in the interface reduced the internal oxidation rate; second, the lath shaped oxide containing Ce increased the cracking resistance and reduced the expansion of the oxide scale; and third, the decrease of the sificide volume fraction on account of Ce addition reduces the power of the sample resisting oxygen penetration.

Aluminum matrix composite reinforced by in-situ formed intermetallic Al_3Ti

The reinforced phase of in situ formed intermetallic compound Al 3Ti with grain size about 0.5?μm in the aluminum matrix composite was achieved by the method of liquid solid reaction under specific condition. The orientations were also studied. The results show that under T6 heat treatment regime, the tensile strength, hardness, elastic modulus and elongation of Al 3Ti/ZL101 in situ composite are increased by 32.8%, 14.4%, 19.2% and 14.6% respectively in comparison with those of ZL101. Al 3Ti is uniformly distributed in α (Al) matrix with a clear phase interface, and the orientation relationship between Al 3Ti and α (Al) is (006) Al 3Ti ∥ (02-2) Al , -22] Al 3Ti ∥ Al 3Ti ∥-0] Al . The strengthening mechanisms of Al 3Ti/ZL101 in situ composite is proved to be caused by fine grain size, spreading distribution and dislocation multiplication. Al . The strengthening mechanisms of Al 3Ti/ZL101 in situ composite is proved to be caused by fine grain size, spreading distribution and dislocation multiplication.

Corrosion Behaviour of TiC-Reinforced Hadfield Manganese Austenitic Steel Matrix In-Situ Composites

The corrosion behaviour of Hadfield manganese austenitic steel matrix composite reinforced with the varying amount of TiC and unreinforced Hadfield manganese austenitic steel matrix alloy has been evaluated in 3.5% NaCl aqueous solution with the pH value of 6 by the potentiodynamic polarization curves and linear polarization resistance measurements at a scan rate of 1 mV/s at room temperature (25°C ± 2°C). The corrosion rate of the composites is higher than that of their unreinforced matrix alloy and it increases with the increasing volume fraction of TiC. The poor corrosion resistance of the composites can be attributed to the galvanic effects between the matrix and reinforcement.

Microstructure and Tribological Properties of In-situ Synthesized TiB_2- TiC /Ni Based Composite Coating by Laser Cladding

A TiB2 and TiC particles reinforced Ni based composites coating was prepared on TC4 alloy surface by chemical reaction among Ti, B and C elements using laser cladding technique. Microstructural analysis showed that the sizes of in-situ synthesized TiB2 and TiC particles ranged within 5~10um and l^2um, respectively, while both the two kinds of particles were uniformly distributed in the clad layer. The measurement of microhardness and wear and friction properties indicated that the microhardness of laser clad layer was HV900-1100, being three times of that of the TC4 alloy; the friction coefficient of the laser clad layer in air and in vacuum (10~5 Pa) ranged within 0.2-0.3 and 0.3-0.5, respectively; the wear rate in terms of mass loss was considerably lower than that of the TC4 alloy both in air and in vacuum environment.

Effect of alloying elements on mechanical properties in Cu-15%Cr in-situ composites

The effects of alloying elements on the mechanical properties as well as electrical conductivity in Cu-15%Cr(mass fraction) in-situ composites were systematically studied and high strength and high electrical conductive Cu base in-situ composites have been developed. The best combination is the addition of 0.1% to 0.2% Zr, Ti, or Sn in Cu-15%Cr in-situ composite, thermomechanical treatment to refine the microstructure and optimizing the precipitation of second phase. The strength is controlled by high density of dislocations in the Cu matrix, the lamellar spacing of the second phase, and the fine Cr precipitates. The aging treatment to reduce solute atoms has a beneficial effect on the increase of electrical conductivity. The addition of Zr, or Ti of about 0.15% to 0.2% promotes the precipitation of Cr particles.

In-situ fabrication of particulate reinforced aluminum matrix composites under high-frequency pulsed electromagnetic field

Pulsed magnetic field is generated when imposing pulse signal on high-frequency magnetic field. Distribution of the inner magnetic intensity in induction coils tends to be uniform. Furthermore oscillation and disturbance phenomena appear in the melt. In. situ Al2O3 and Al3Zr particulate reinforced aluminum matrix composites have been synthesized by direct melt reaction using AlZr（CO3）2 components under a foreign field. The size of reinforced particulates is 2-3 μm. They are well distributed in the matrix. Thermodynamic and kinetic analysis show that high-frequency pulsed magnetic field accelerates heat and mass transfer processes and improves the kinetic condition of in-situ fabrication.

Thermodynamics and Kinetics of in-situ Formation of TiAl_3/7075 Composites

The thermodynamics and kinetics of the reaction between Titanium powder and 7075 aluminum alloy were investigated to assess the possibility of preparing TiA1J7075 composites by in-situ synthesis method. Results show that Ti and A1 melt can form TiA13 spontaneously, which is considered as a reinforced phase of the matrix. Measurements such as XRD, SEM, and EDX were performed to characterize the as-synthesized samples, and results confirmed the formation of TiA13 in aluminum matrix composites. The reactive kinetics was controlled by three main factors, which are the system temperature, particle size of Ti, and the thickness of external diffusion layer.

Microstructure evolution during preparation of in-situ TiB reinforced titanium matrix composites

By means of DTA, SHS quenching, XRD and SEM, the microstructure evolution during fabricating of TiB reinforced in situ titanium matrix composite was studied. DTA result shows that there are two exothermic and one endothermic reaction during heating of Ti B Al system. The exothermic reactions correspond to the solid solid diffusion reaction between Ti and Al, and the reaction of TiB formation respectively, and the endothermic reaction corresponds to melting of Al. The sample of SHS quenching presents four regions: unreacted region, heat affected region, reacting region and product region. The microstructures of these regions reflect the process of microstructure evolution during preparation of in situ TiB reinforced TMC. Ti, B, Al powders are in simple mechanical contact in the unreacted region; the sharp angles of original metal particles have become round and B diffuses into melted Al in the heat affected region; TiB whiskers begin to appear and grow in the interior of reacting region. In product region, the TiB whiskers are uniform and fine. The result of XRD indicates that the reinforcements formed in product region are TiB whiskers. And the TiB is a hexagonal prism with a pyramidal head.

Structures and properties of deformation-processed Cu-16Fe-2Cr in-situ composites

Microstructure and properties of deformation processed Cu 16Fe 2Cr and Cu 18Fe in situ composite wires obtained by cold drawing combined with intermediate annealing were investigated. At lower strains( η <2.52), most of the Fe(Cr) phases were elongated into filaments except some remain granular because of their higher hardness. The ultimate tensile strengths of Cu 16Fe 2Cr and Cu 18Fe are approximately equal at the same drawing strains, suggesting the increase of strength of Cu 16Fe 2Cr due to higher strength of Fe(Cr) filaments than that of Fe filaments which is counteracted by the somewhat coarse Fe(Cr) filaments in Cu 16Fe 2Cr at the same drawing strains. The increase of the electrical conductivity of Cu 16Fe 2Cr and Cu 18Fe after intermediate annealing is attributed to the precipitation of Fe, Cr atoms, which dissolved during melting processing. Electrical conductivity of the Cu 16Fe 2Cr in situ composites is higher than Cu 18Fe in situ composites at the same drawing strains. The addition of Cr to Cu Fe system can increase mechanical stability of the filaments in the composites.

In-situ composite Cu-Cr contact cables with high strength and high conductivity

In order to develop a new type of contact cable with high strengthand high electrical conductivity, Cu-Cr alloy series were selected asmaterials and cu-Cr alloy castings were produced by means ofdirectional solidification continu- ous casting (DSCC) process. theresults show that the fibrillar strengthening phase, β-Cr, orderlyarranges among the copper matrix phase along the wire direction; andmicrostructure of in-situ composite forms, which retains the basicproperty of good conductivity of the copper matrix and meanwhileobtains the strengthening effect ofβ-Cr phase.

In-situ formation of Al-CaB_6 composites with low resistivity

In this work, in-situ CaB6 reinforced aluminum matrix composites were fabricated, and the microstructure, resistivity, microhardness and coefficient of thermal expansion (CTE) of Al-CaB6 composites were studied. It is found that CaB6 compounds can be formed by reducing reaction occurred in the Al melt: . CaB6 exhibits a hexahedron morphology and distributes uniformly in the Al alloy matrix. The resistivity of Al-CaB6 composites is 3.02*10-8 Ω·m, which is close to that of pure Al and lower than that of 6063Al/Ga composites. The average microhardness of Al-CaB6 composites can reach 1270 MPa, 259.8% higher than that of pure Al. Compared to pure Al, the CTE of Al-CaB6 composites is much lower.

Effect of In-Situ TiB₂Particle Addition on the Mechanical Properties of AA 2219 Al Alloy Composite

Aluminium alloy AA2219 was reinforced with TiB2 particles introduced in-situ by the saltmetal reaction technique. The microstructural examinations of the composites clearly reveal the formation of TiB2 particles with a hexagonal morphology. The addition of TiB2 particles results in increased mechanical properties, such as 0.2%YS, UTS and hardness. The improvement in mechanical properties is correlated to the microstructure.