Performance of water-coupled charge blasting under different in-situ stresses

Water-coupled charge blasting is a promising technique to efficiently break rock masses.In this study,numerical models of double boreholes with water-coupled charge are established using LS-DYNA and are calibrated by the tests of rock masses subjected to explosion loads to examine its performance.The crack levels of rock mass induced by water-coupled charge blasting and air-coupled charge blasting are first compared.It is found that water-coupled charge blasting is more appropriate to fracture deep rock mass than air-coupled charge blasting.In addition,the effects of rock properties,water-coupled charge coefficients,and borehole connection angles on the performance of water-coupled charge blasting are investigated.The results show that rock properties and water-coupled charge coefficients can greatly influence the crack and fragmentation levels of rock mass induced by water-coupled charge blasting under uniform and non-uniform in-situ stresses.However,changing borehole-connection angles can only affect crack and fragmentation levels of rock mass under non-uniform in-situ stresses but barely affect those under uniform in-situ stresses.A formula is finally proposed by considering the above-mentioned factors to provide the design suggestion of water-coupled charge blasting to fracture rock mass with different in-situ stresses.

Extraction of Valuable Metals from Titanium-bearing Blast Furnace Slag by Acid Leaching

To realize the resource utilization of the valuable metals in the titanium-containing blast furnace slag,the process route of “hydrochloric acid leaching-electrolysis-carbonization and carbon dioxide capture-preparation of calcium carbonate” was proposed.In this study,the influences of process conditions on the leaching rates of calcium,magnesium,aluminum,and iron and the phases of the leaching residue were investigated for the leaching process.The experimental results show that the HCl solution could selectively leach the elements from the titanium-containing blast furnace slag.The better leaching conditions are the HCl solution concentration of 4 mol/L,the leaching time of 30 min,the ratio of liquid volume to solid gas of 10 mL/g,and the stirring paddle speed of 300 r/min.Under the conditions,the leaching rates of calcium,magnesium,aluminum,and iron can reach 85.87%,73.41%,81.35%,and 59.08%,and the leaching rate of titanium is 10.71%.The iron and the aluminum are removed from the leachate to obtain iron-aluminum water purification agents,and the magnesium is removed from the leachate to obtain magnesium hydroxide.The leaching residue phase is dominated by perovskite,followed by magnesium silicate and tricalcium aluminate,and the titaniumrich material could be obtained from the leaching residue by desiliconization.

Kinetics of the leaching of TiO_2 from Ti-bearing blast furnace slag

Ti-bearing blast furnace slag is a valuable secondary resource containing about 24 percent of TiO2.In this paper a process of leaching Ti-bearing blast furnace slag with sulfuric acid to recover TiO2,and the kinetics of that reaction,are described.Under laboratory conditions the rate is controlled by a chemical reaction.The leaching reaction is in accord with a shrinking unre- acted-core model.The apparent reaction order of the leaching reaction was 1.222 and the apparent activation energy was 87.01 kJ/mol.The model fits the observed data well until 90%of the TiO2 has be leached from the particles.The model disagrees with observations during later periods of the reaction because the solution becomes supersaturated with Ti ions,which precipitate as H2TiO4.The assumptions of constant reactant concentration and that there is no effect from the product layer on diffusion,also cause the model to deviate from the actual values.

Assessing the range of blasting-induced cracks in the surrounding rock of deeply buried tunnels based on the unified strength theory

Blasting-induced cracks in the rock surrounding deeply buried tunnels can result in water gushing and rock mass collapse,posing significant safety risks.However,previous theoretical studies on the range of blasting-induced cracks often ignore the impact of the in-situ stress,especially that of the intermediate principal stress.The particle displacement−crack radius relationship was established in this paper by utilizing the blasthole cavity expansion equation,and theoretical analytical formulas of the stress−displacement relationship and the crack radius were derived with unified strength theory to accurately assess the range of cracks in deep surrounding rock under a blasting load.Parameter analysis showed that the crushing zone size was positively correlated with in-situ stress,intermediate principal stress,and detonation pressure,whereas negatively correlated with Poisson ratio and decoupling coefficient.The dilatancy angle-crushing zone size relationship exhibited nonmonotonic behavior.The relationships in the crushing zone and the fracture zone exhibited opposite trends under the influence of only in-situ stress or intermediate principal stress.As the in-situ stress increased from 0 to 70 MPa,the rate of change in the crack range and the attenuation rate of the peak vibration velocity gradually slowed.

Quantifying the impact of mineralogical heterogeneity on reactive transport modeling of CO_(2)+O_(2) in-situ leaching of uranium

CO_(2)+O_(2) in-situ leaching(ISL)of sandstonetype uranium ore represents the third generation of solution mining in China.In this study,reactive transport modeling of the interaction between hydrodynamic and geochemical reactions is performed to enable better prediction and regulation of the CO_(2)+O_(2) in-situ leaching process of uranium.Geochemical reactions between mining solutions and rock,and the kinetic uranium dissolution controlled by O_(2)(aq)and bicarbonate(HCO_(3)-)are considered in the CO_(2)+O_(2) ISL reactive transport model of a typical sandstone-hosted uranium ore deposit in northern China.The reactive leaching of uranium is most sensitive to the spatial distribution of the mineralogical properties of the uranium deposit.Stochastic geostatistical models are used to represent the uncertainty on the spatial distribution of mineral grades.A Monte Carlo analysis was also performed to simulate the uranium production variability over an entire set of geostatistical realizations.The ISL stochastic simulation performed with the selected geostatistical realizations approximates the uranium production variability well.The simulation results of the ISL reactive transport model show that the extent of the uranium plume is highly dependent on mineralogical heterogeneity.The uncertainty analysis suggests the effect of uranium grade heterogeneity was found to be important to improve the accurate capture of the uncertainty.This study provides guidance for the accurate simulation and dynamic regulation of the CO_(2)+O_(2) leaching process of uranium at the scale of large mining areas.

Factors influencing in-situ leaching of uranium mining in a sandstone deposit in Shihongtan, Northwest China

The Shihongtan uranium deposit in northwest China is a sandstone-type deposit suitable for alkaline in-situ leaching exploitation of uranium. Alkaline leaching tends to result in CaCO3 precipitation there by affecting the porosity of the ore-bearing aquifer. CaCO3 deposits can also block pumping and injection holes if the formulation parameters of the leaching solution are not well controlled. However, controlling these parameters to operate the in-situ leaching process is challenging. Our study demonstrates that the dissolved uranium concentration in the leaching solution increases as HCO3-concentration increases. Therefore, the most suitable HCO3-concentration to use as leaching solution is defined by the boundary value of the HCO3-concentration that controls CaCO3 dissolution-precipitation. That is, the dissolution and precipitation of calcite is closely related to pH, Ca2+ and HCO3-concentration. The pH and Ca2+ concentration are the main factors limiting HCO3-concentration in the leaching solution. The higher the pH and Ca2+ concentration, the lower the boundary value of HCO3-concentration, and therefore the more unfavorable to in-situ leaching of uranium.

Remediation of in-situ Leach Mining Contaminated Soil by Amendment-plant Synergism

This study aimed to remediate in-situ leach mining contaminated soil by amendment-plant synergism. The results showed that plant species exhibited ex-tremely significant effects on the concentration of nitrate nitrogen; to be specific, the concentration of nitrate nitrogen in soil planted with wheat was reduced from 692.19 mg/kg to lower than 100 mg/kg; when the mass ratio of amendment to soil reached 3：50 and the amendment particle size was 1-2 mm, the concentration of nitrate ni-trogen in soil planted with wheat was reduced to 43 mg/kg. The amendment type exhibited extremely significant effects on the concentration of ammonium nitrogen; to be specific, when the mass ratio of amendment to soil reached 10：50, the concen-tration of ammonium nitrogen in soil added with 2-3 mm zeolite was reduced from 23 593.75 to 3 300 mg/kg on day 15. Amendments and plants mainly exhibited desorption performance for sulfate radical in soil, and the amendment type extreme-ly significantly affected the concentration of sulfate radical; to be specific, the con-centration of sulfate radical in soil added with limestone increased from 370 mg/kg to 900 mg/kg on day 7.

Comparison of vibrations induced by excavation of deep-buried cavern and open pit with method of bench blasting

The measured data of vibrations induced by excavation of deep-buried cavern and open pit with method of bench blasting were analyzed by Fourier Transform and Wavelet Transform,and the characteristics of vibrations induced under these two circumstances were studied.It is concluded that with the similar rock condition and drilling-blasting parameters,vibration induced by bench blasting in deep-buried cavern has a higher main frequency and more scattered energy distribution than that in open pit.The vibration induced by bench blasting in open pit is mainly originated from the blast load,while the vibration induced by bench blasting in deep-buried cavern is the superposition of vibrations induced by blast load and transient release of in-situ stress.The vibration induced by transient release of in-situ stress increases with the stress level.

Enhancing the electrocatalytic performance of nitrate reduction to ammonia by in-situ nitrogen leaching

Electrochemical nitrate reduction reaction (NITRR) is regarded as a “two birds-one stone” method for the treatment of nitrate contaminant in polluted water and the synthesis of valuable ammonia, which is retarded by the lack of highly reactive and selective electrocatalysts .Herein, for the first time, nickel foam supported Co_(4) N was designed as a high-performance NITRR catalyst by an in-situ nonmetal leaching-induced strategy.At the optimal potential, the Co_(4) N/NF catalyst achieves ultra-high Faraday efficiency and NH_(3) selectivity of 95.4% and 99.4%, respectively.Ex situ X-ray absorption spectroscopy (XAS), together with other experiments powerfully reveal that the nitrogen vacancies produced by nitrogen leaching are stable and play a key role in boosting nitrate reduction to ammonia.Theoretical calculations confirm that Co_(4) N with abundant nitrogen vacancies can optimize the adsorption energies of NO_(3)^(-) and intermediates, lower the free energy (Δ G ) of the potential-determining step (*NH_(3) to NH_(3) ) and inhibit the formation of N-containing byproducts.In addition, we also conclude that the nitrogen vacancies can stabilize the adsorbed hydrogen, making H_(2) quite difficult to produce, and lowering ΔG from *NO to *NOH, which facilitates the selective reduction of nitrate.This study reveals significant insights about the in-situ nonmetal leaching to enhance the NITRR activity.

Numerical simulation on radiation and energy of blast-induced seismic waves in deep rock masses

With regard to blasting in deep rock masses,it is commonly thought that an increase in the in-situ stress will change the blast-induced rock crack propagation and ultimately affect rock fragmentation.However,little attention has been given to the change in seismic wave radiation when the fractured zone changes with the in-situ stress.In this study,the influences of in-situ stress on blast-induced rock fracture and seismic wave radiation are numerically investigated by a coupled SPH-FEM simulation method.The results show that the change in blast-induced rock fracture with in-situ stress has a considerable effect on the seismic wave energy and composition.As the in-situ stress level increases,the size of the fractured zone is significantly reduced,and more explosion energy is transformed into seismic energy.A reduction in the size of the fractured zone(seismic wave source zone)results in a higher frequency content of the seismic waves.In a nonhydrostatic in-situ stress field,blast-induced cracks are most suppressed in the direction of the minimum in-situ stress,and thus the seismic waves generated in this direction have the highest energy density.In addition to P-waves,Swaves are also generated when a circular explosive is detonated in a nonhydrostatic in-situ stress field.The S-waves result from the asymmetrical release of rock strain energy due to the anisotropic blast-induced fracture pattern.

Recovery of Fe,V,and Ti in modified Ti-bearing blast furnace slag

A two-stage oxidation—alkali leaching—acid leaching method was proposed to recovery Fe,V,and Ti in modified Ti-bearing blast furnace slag.The optimal experiment conditions of iron extraction were one-stage oxidation time 40 s and holding time 8 min.The recovery rate of iron was 89.93%.The optimum experiment conditions of vanadium extraction were total oxidation time of 126 s,NaOH concentration of 4.0 mol/L,leaching temperature of 95℃,leaching time of 90 min,and the number of cycle was 4.The leaching rate of vanadium was 92.13%.The optimal experiment conditions of titanium extraction were HCl concentration of 4.5 mol/L,leaching temperature of 75℃,and leaching time of 90 min.The TiO_(2)content of synthetic rutile was 98.61%.

含钛高炉渣氯化铵焙烧活化试验

针对钒钛磁铁矿高炉冶炼副产的含钛高炉渣成分复杂、难以处理特点,采用氯化铵焙烧活化—浸出提质处理工艺进行钙铝镁等杂质金属元素的脱除,获得钛富集物。考察焙烧和浸出过程中各参数对杂质脱除的影响。结果表明,在焙烧温度450℃、焙烧时间1 h、氯化铵配比40%、原料-0.074 mm占比83%,盐酸浓度9%、液固比5、浸出时间4 h、浸出温度90℃的优化条件下,含钛高炉渣中钙、铝、镁脱除率分别达到73.22%、90.04%、91.39%,钛损失率仅有0.34%,达到选择性脱除炉渣中杂质元素,提高含钛高炉渣品质的目的。

Evaluating the fractionation of ion-adsorption rare earths for in-situ leaching and metallogenic mechanism

The fractionation of ion adsorption rare earths(IAREs) along the depth in a shaft of a deposit at Dajishan,Jiangxi, China was comparatively evaluated using the partition values(PVs) and relative fractionation values(RFVs) of the leached rare earths(REs). It is found that both PVs and RFVs can objectively reflect the migration and fractionation of REs, but RE content and abrasion pH could not. However, the RFVs can provide more information to quantitatively evaluating the migration and fractionation characteristics of REs along the selected direction and region than PVs could, which is of significance for designing the optimal procedures of in-situ leaching based on the determined flow direction of injecting solution. It is demonstrated that the migration of Ce, Pr, and Nd along the depth direction is inert, and that of REs post Sm and Y is active. Meanwhile, the migration of La shows region characteristics which is active in the upper and inert in lower region. More interesting, the dependence of RFVs on atomic number of REs displays a tetrad group variation trend. However, the fractionation of REs among clay minerals with different particle sizes is not evident, especially for the clay in the bottom region. These results indicate that the migration and fractionation of REs not only are dominated by the adsorption of their hydrated ions, but also rely on their hydrolysis tendency, which provide information for understanding the metallogenic mechanism of IAREs.

Developing laterite nickel ore leaching residue as sustainable blast furnace charge

A kind of leaching residue generated during high pressure acid leaching of laterite nickel ore is creatively prepared as blast furnace charge for ironmaking.Results show that the briquettes with uniform shape,compressive strength higher than 72.3 N/pellet,and cracking temperature over 400℃can be obtained by the non-binder briquetting with water content of 12.2 wt.%and pressure of 30 MPa.After preheating at 975℃for 12 min and roasting at 1225℃for 15 min,the strength of the roasted briquettes can reach 2815 N/pellet,and the iron grade is 59.27 wt.%.And the sulfur content can be simultaneously reduced to 0.067 wt.%.The obtained briquettes achieve adequate reducibility index,reduction degradation index,reduction swelling index,softening and melting temperatures,which are suitable for blast furnace ironmaking.The results show that this method cannot only effectively treat the leaching residue to reduce the risk of environmental pollution,but also realize the utilization of leaching residue.

Numerical study on the effect of in-situ stress on smoothwall blasting in deep tunnelling

In the present study,a numerical model is first calibrated against the crack networks and pressure attenuation data in laboratory blasting test.Then,based on the calibrated numerical model,two-hole plane models are developed and used to perform a series of sim-ulations of smoothwall blasting in deep tunnelling subjected to in-situ stress.The evolutions of rock fracture and excavation damage zone in the roof/floor and sidewalls under different far-field hydrostatic pressure and anisotropic in-situ stress conditions are numerically investigated.The findings in numerical modelling are also analytically interpreted with the stress distributions around the designed tunnel perimeter and perimeter borehole.The numerical and analytical results show that the variations of rock cracking and excavation dam-aged zone induced by smoothwall blasting with in-situ stress are mainly attributed to the high tangential compressive stress concentration around the remaining rock after inner primary blasts and the tensile stress acting on the wall of perimeter hole,which control the crack propagation and initiation respectively.At last,the implications of findings for practical smoothwall blasting in deep tunnelling are discussed.

冶金固废提锌技术的发展现状与展望

传统的固废直接送往铁前工艺循环,灰泥中的锌被直接引入高炉,不仅影响运行炉况,还会富集导致设备损坏和综合生产效率下降。因此,探索有效的提锌工艺,减少锌在高炉中的富集,对于提高钢铁生产的经济性和环保性具有重要意义。本文基于钢铁冶金灰泥提锌的化学反应和动力学、热力学特征,系统分析了包括回转窑法、转底炉法及多级浸出法等主要提锌工艺的特点及其适用性。现有传统工艺虽然具有一定的技术优势,但在实际应用中仍存在能耗高、操作复杂和环境影响大的问题,因而提出了优化反应器设计、引入预处理技术和智能化控制系统以及多工艺集成的改进措施,以提高综合效率。未来的冶金灰泥提锌技术将向更高效、环保和智能化的方向发展,推动钢铁行业的可持续发展。

改性含钛高炉渣中金红石的选择性分离及浸出机理研究

含钛高炉渣的综合利用是冶金领域亟待解决的关键问题。针对该问题,以改性含钛高炉渣(含钛高炉渣在高温下经过氧化硅、压缩空气改性处理得到的炉渣)为原料,通过重选-碱浸-酸浸工艺来实现金红石晶体的选择性分离,获得高品质的人造金红石。具体研究各工艺参数对重选实验、碱浸实验、酸浸实验的影响。结果表明,较佳的工艺条件为:-150μm改性渣占比79.53%、冲程14 mm、冲次360 times/min;碱浸温度95℃、碱浸时间90 min、NaOH浓度3.0 mol/L;酸浸温度65℃、酸浸时间60 min和HCl浓度3.0 mol/L。产品金红石的TiO2含量为98.20%,MgO和CaO总含量为0.47%,是氯化钛白的优质原料。此外,通过电位-pH图明晰了碱浸-酸浸实验的浸出机理。

Leaching of Carbothermic Reduced Titanium-bearing Blast Furnace Slag by Acid

The kinetics of the leaching of carbothermic reduced titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company with acid system under atmosphere pressure was studied. The results show that the temperature and concentration have significant influence on leaching of carbothermic reduced titanium-bearing blast furnace slag by acid. The experimental data of leaching indicate that the shrinking core model with chemical reaction controlled process is most applicable for the acid leaching. The apparent activation energy can be estimated to be from 23 to 32 k J/mol. Furthermore, the main products are TiC and SiO_2 after leaching.

磷石膏协同多元固废制备矿山充填材料

为解决磷石膏利用率低、对环境危害大与低成本矿山充填材料研制的问题,本文以粉煤灰、钢渣、高炉矿渣为胶凝材料组分,协同磷石膏制备一种新型的磷石膏基矿山充填材料。通过抗压强度、流动度、凝结时间、浸出毒性和微观试验研究了充填材料的工程与环境特性。结果表明:所研制的矿山充填材料的抗压强度、流动度、凝结时间均能满足规范,达到工程应用需求;在养护28 d后,充填材料的重金属元素的浸出浓度都可以满足地下水Ⅲ级标准的要求,不会污染环境和危害人体健康。当钢渣和高炉矿渣的掺量逐渐增加时,抗压强度逐渐升高,流动度和凝结时间逐渐降低;充填材料中主要的水化产物是钙矾石和C—(A)—S—H凝胶,两者都为充填材料提供了主要的强度,且C—(A)—S—H凝胶可以包裹住重金属离子。

高炉渣矿质元素对马尼拉草生长的影响

高炉渣是炼铁过程中产生的副产品,含有丰富Ca、Si、Mg、Fe等植物生长所需的矿质元素,在农林领域应用前景广阔。以高炉渣为研究对象,将高炉渣与泥炭土混合后开展淋溶实验和马尼拉草盆栽实验,通过测定高炉渣与泥炭土混合物淋溶液元素溶出浓度,确定马尼拉草生物量、株高、根系形态等植物生长指标和叶绿素、可溶性糖和可溶性蛋白含量等生化指标,研究了高炉渣对土壤-马尼拉草生态系统的影响。结果表明:添加少量高炉渣会提升土壤中Si、Fe、Mn的溶出浓度,但当高炉渣添加量高于4%时,会造成土壤碱化、贫钾、贫磷和富铝化。当高炉渣添加量不高于4 wt.%时,土壤中高炉渣的加入会促进马尼拉草根系的发育,提高叶绿素、可溶性糖和可溶性蛋白的含量,进而促进其生长。与对照组相比,土壤中高炉渣添加量为4%时,马尼拉草的株高和生物量分别提升了19%和35%,可起到较好的固碳释氧效果。