Thermo-Economic Performance of Geothermal Driven High-Temperature Flash Tank Vapor Injection Heat Pump System:A Comparison Study

Process heating constitutes a significant share of final energy consumption in the industrial sector around the world.In this paper,a high-temperature heat pump(HTHP)using flash tank vapor injection technology(FTVI)is proposed to develop low-temperature geothermal source for industrial process heating with temperature above 100°C.With heat sink output temperatures between 120°C and 150°C,the thermo-economic performance of the FTVI HTHP system using R1234ze(Z)as refrigerant is analyzed and also compared to the single-stage vapor compression(SSVC)system by employing the developed mathematical model.The coefficient of performance(COP),exergy efficiency(ηexe),net present value(NPV)and payback period(PBP)are used as performance indicators.The results show that under the typical working conditions,the COP andηexe of FTVI HTHP system are 3.00 and 59.66%,respectively,and the corresponding NPV and PBP reach 8.13×106 CNY and 4.13 years,respectively.Under the high-temperature heating conditions,the thermo-economic performance of the FTVI HTHP system is significantly better than that of the SSVC system,and the larger the temperature lift,the greater the thermo-economic advantage of the FTVI HTHP system.Additionally,the FTVI HTHP system is more capable than the SSVC system in absorbing the financial risks associated with changes of electricity price and natural gas price.

Heat-fluid-solid coupling model for gas-bearing coal seam and numerical modeling on gas drainage promotion by heat injection

Improving the absorbed gas to active desorption and seepage and delaying gas drainage attenuation are considered as key methods for increasing drainage efficiency and gas output.According to the solid mechanics theory,the nonlinear Darcy seepage theory and thermodynamics,the heat-fluid-solid coupling model for gassy coal has been improved.The numerical model was founded from the improved multi-field coupling model by COMSOL Multiphysics and gas drainage by borehole down the coal seam enhanced by heat injection was modelled.The results show that the heatfluid-solid model with adsorption effects for gassy coal was well simulated by the improved multi-field model.The mechanism of coal seam gas desorption seepage under the combined action of temperature,stress and adsorption can be well described.Gas desorption and seepage can be enhanced by heat injection into coal seams.The gas drainage rate was directly proportional to the temperature of injected heat in the scope of 30-150 ℃ and increasing in the whole modelleddrainage process (0-1000 d).The increased level was maximum in the initial drainage time and decreasing gradually along with drainage time.The increasing ratio of drainage rate was maximum when the temperature raised from 30 to 60 ℃.Although the drainage rate would increase along with increasing temperature,when exceeding 60 ℃,the increasing ratio of drainage rate with rising temperature would decrease.Gas drainage promotion was more effective in coal seams with lower permeability than with higher permeability.The coal seam temperature in a 5 m distance surrounding the heat injection borehole would rise to around 60 ℃ in 3 months.That was much less than the time of gas drainage in the coal mines in sites with low permeability coal seams.Therefore,it is valuable and feasible to inject heat into coal seams to promote gas drainage,and this has strong feasibility for coal seams with low permeability which are widespread in China.

A Primary Study on Mechanical Properties of Heat-Treated Wood via in-situ Synthesis of Calcium Carbonate

This study aims to improve the value of fast-growing wood and extend the heat-treated wood utilization using inorganic calcium carbonate(CaCO_(3))crystals via an in-situ synthesis method.CaCl_(2)and Na 2CO_(3)solutions with a concentration ratio of 1:1 were successively introduced into the thermally modified poplar wood obtained by steam heat treatment(HT)at 200℃for 1.5 and 3 h,resulting in the in-situ synthesis of CaCO_(3)crystals inside the heat-treated wood.The filling effect was best at the concentration of 1.2 mol/L.CaCO_(3)was uniformly distributed in the cell cavities of the heat-treated wood,and some of the crystals were embedded in the fissures of the wood cell walls.The morphology of CaCO_(3)crystals was mainly spherical and rhombic polyhedral.Three main types of CaCO_(3)crystals were calcite,vaterite,and aragonite.The HT of poplar wood at 200℃resulted in degrading the chemical components of the wood cell wall.This degradation led to reduced wood mechanical properties,including the surface hardness(HD),modulus of rupture(MOR),and modulus of elasticity(MOE).After CaCO_(3)was in-situ synthesized in the heat-treated wood,the HD increased by 18.36%and 16.35%,and MOR increased by 14.64%and 8.89%,respectively.Because of the CaCO_(3)synthesization,the char residue of the 200℃heat-treated wood samples increased by 9.31%and the maximum weight loss rate decreased by 19.80%,indicating that the filling with CaCO_(3)cannot only improve the mechanical properties of the heat-treated wood but also effectively enhance its thermal stability.

Effects of heat treatment on the properties of powder injection molded AlN ceramics

The effects of two different heat-treatment atmospheres,nitrogen atmosphere and reducing nitrogen atmosphere with carbon,on the properties of Y2O3-doped aluminum nitride（AlN） ceramics were investigated.The AlN powder as a raw material was synthesized by self-propagating high-temperature synthesis（SHS） and compacts were fabricated by employing powder injection molding technique.The polymer-wax binder consisted of 60 wt.% paraffin wax（PW）,35 wt.% polypropylene（PP）,and 5 wt.% stearic acid（SA）.After the removal of binder,specimens were sintered at 1850°С in nitrogen atmosphere under atmospheric pressure.To improve the thermal conductivity,sintered samples were reheated.The result reveals that the heat-treatment atmosphere has significant effect on the properties and secondary phase of AlN ceramics.The thermal conductivity and density of AlN ceramics reheated in nitrogen gas are 180 W·m^-1·K^-1 and 3.28 g·cm^-3 and the secondary phase is yttrium aluminate.For the sample reheated in reducing nitrogen atmosphere with carbon,the thermal conductivity and density are 173 W·m^-1·K^-1 and 3.23 g·cm^-3,respectively,and the secondary phase is YN.

Numerical Treatment of MHD Flow of Casson Nanofluid via Convectively Heated Non-Linear Extending Surface with Viscous Dissipation and Suction/Injection Effects

This paper introduces the effect of heat absorption(generation)and suction(injection)on magnetohydrodynamic(MHD)boundary-layer flow of Casson nanofluid(CNF)via a non-linear stretching surface with the viscous dissipation in two dimensions.By utilizing the similarity transformations,the leading PDEs are transformed into a set of ODEs with adequate boundary conditions and then resolved numerically by(4–5)^(th)-order Runge-Kutta Fehlberg procedure based on the shooting technique.Numerical computations are carried out by Maple 15 software.With the support of graphs,the impact of dimensionless control parameters on the nanoparticle concentration profiles,the temperature,and the flow velocity are studied.Other parameters of interest,such as the skin friction coefficient,heat,and mass transport at the diverse situation and dependency of various parameters are inspected through tables and graphs.Additionally,it is verified that the numerical computations with the reported earlier studies are in an excellent approval.It is found that the heat and mass transmit rates are enhanced with the increasing values of the power-index and the suction(blowing)parameter,whilst are reduced with the boosting Casson and the heat absorption(generation)parameters.Also,the drag force coefficient is an increasing function of the powerindex and a reduction function of Casson parameter.

Numerical and Experimental Evaluation of Shine-Through Loss and Beam Heating Due to Neutral Beam Injection on EAST

This research applies experimental measurements and NUBEAM,ONETWO and TRANSP modules to investigate the shine-through(ST)loss ratio and beam heating percentage of neutral beam injection on EAST.Measurements and simulations confirm that the ST loss ratio increases linearly with beam energy,and decreases exponentially with plasma density.Moreover,using the multi-step fitting method,we present analytical quantitative expressions of ST loss ratio and beam heating percentage,which are valuable for the high parameter long-pulse experiments of EAST.

Optimum Profiles of Endwall Contouring for Enhanced Net Heat Flux Reduction and Aerodynamic Performance

Successfully utilized non-axisymmetric endwalls to enhance turbine efficiencies(aerodynamic and turbine inlet temperatures)by controlling the characteristics of the secondary flow in a blade passage.This is accomplished by steady-state numerical hydrodynamics and deep knowledge of the field of flow.Because of the interaction between mainstream and purge flow contributing supplementary losses in the stage,non-axisymmetric endwalls are highly susceptible to the inception of purge flow exit compared to the flat and any advantage rapidly vanishes.The conclusions reveal that the supreme endwall pattern could yield a lowering of the gross pressure loss at the design stage and is related to the size of the top-loss location being productively lowered.This has led to diminished global thermal exchange lowered in the passage of the vane alone.The reverse flow adjacent to the suction side corner of the endwall is migrated farther from the vane surface,as the deviated pressure spread on the endwall accelerates the flow and progresses the reverse flow core still downstream.The depleted association between the tornado-like vortex and the corner vortex adjacent to the suction side corner of the endwall is the dominant mechanism of control in the contoured end wall.In this publication,we show that the non-axisymmetric endwall contouring by selective numerical shape change method at most prominent locations is advantageous in lowering the thermal load in turbines to augment the net heat flux reduction as well as the aerodynamic performance using multi-objective optimization.

Simulation of Air Source Heat Pump with Refrigerant Injection for Heating Operation

An air source heat pump(ASHP)with refrigerant injection is proposed for the air conditioning system of electric vehicles(EVs),especially for efficient heating in cold winter,when there is no wasted heat of engines.The simulation model is built with the framework of two-phase fluid network,where the compressor is separated as two compressors and the economizer is treated as two heat exchangers in the injection path and the main refrigerant path.With the validated simulation model,the heating performance is analyzed,and the results show that the coefficient of performance(COP)of ASHP with refrigerant injection is higher than 1.4 and the discharge temperature is less than 100℃ when the outdoor temperature is-20℃.The above performance ensures that the air conditioning system and EVs can operate normally with high efficiency even in the cold winter,which is much helpful for the practicability of EVs.

Heat Transfer and Flow Characteristics of Water Flow with Air Injection in Polyethylene Tube Placed over Metal Rods: Influence of Pitch Length and Tube Width

A polyethylene tube can be used as a heat exchanger for a low-running-cost?temperature control system. In this system, the flow of temperature-controlled?water in the tube is used as the heat source, and the tube is placed on the ceiling of a temperature-controlled space using a metal net. Owing to this structure, the tube is deformed by its weight. This deformation has a significant influence on heat transfer and flow characteristics. Therefore, an air injection method, in which air and water are injected simultaneously into the tube, is developed for preventing the deformation of the tube. In this study, bedding metal rods were used instead of a metal net. The influence of the pitch length of the metal rods (5 - 15 cm) and the width of the polyethylene tube 15, 20, 25, 30, and 35 cm was examined experimentally. The length of the polyethylene tube was 178 cm. The air flow rate was 9.5 × 10-5 m3/s. The water flow rates were 60, 80, 100, 120, and 140 mL/min. Results show that the thermal response improved because of air injection. In particular, the temperature at steady state increased, and steady state was attained approximately 1.2 - 3 times faster with air injection than without air injection. The optimum pitch length of the metal rods and the range of the optimum width of the polyethylene tube were 8 cm and 20 - 25 cm, respectively, with and without air injection.

A Comparative Study of Williamson Hybrid Nanofluid Flow Consisting of Cu, GaN, and Al2O3 Nanoparticles in Ethylene Glycol over a Stretching Sheet with Suction/Injection and Heat Source/Sink

Several new techniques in the field of heat transfer in fluids have opened new avenues for studying the heat transfer effects in nanofluids and thermodynamic flow parameters, leading to novel applications. There have been studies on nanofluids, including metal, ceramic and magnetic nanoparticles mixed with base fluids such as Water, Kerosene, and Ethylene glycol. However, research on fluids employing semiconductor nanoparticles as supplements to base fluids to generate nanofluids and hybrid nanofluids is limited. For the investigation, Gallium nitrite, a binary semiconductor with excellent heat convection, is together with Cu metal nanoparticles and Al2O3 ceramic nanoparticles separately in the base fluid Ethylene glycol (EG) to form hybrid nanofluids. The effects of convective boundary conditions, thermal radiation, heat source/sink, suction/injection, and activation energy on three-dimensional Williamson MHD hybrid nanofluid flow of Cu + GaN + EG, Al2O3 + GaN + EG, and Cu + Al2O3 + EG are investigated on a stretched sheet with porosity. A similarity transformation is performed on the governing equations to transform them into dimensionless ordinary differential equations ODEs. Numerical analysis is carried out in MATLAB utilizing bvp5c and the shooting technique. The variations of velocity, temperature, and concentration profiles as a function of different physical effects are presented graphically with dimensionless parameters and explained the variations scientifically. As varied with different parameters, the values of the Skin-friction coefficient, Nusselt number, and Sherwood number are mentioned in the table.

Numerical Simulation of Subcooled Boiling Inside High-Heat-Flux Component with Swirl Tube in Neutral Beam Injection System

In order to realize steady-state operation of the neutral beam injection（NBI） system with high beam energy,an accurate thermal analysis and a prediction about working conditions of heat-removal structures inside high-heat-flux（HHF） components in the system are key issues.In this paper,taking the HHF ion dump with swirl tubes in NBI system as an example,an accurate thermal dynamic simulation method based on computational fluid dynamics（CFD） and the finite volume method is presented to predict performance of the HHF component.In this simulation method,the Eulerian multiphase method together with some empirical corrections about the inter-phase transfer model and the wall heat flux partitioning model are considered to describe the subcooled boiling.The reliability of the proposed method is validated by an experimental example with subcooled boiling inside swirl tube.The proposed method provides an important tool for the refined thermal and flow dynamic analysis of HHF components,and can be extended to study the thermal design of other complex HHF engineering structures in a straightforward way.The simulation results also verify that the swirl tube is a promising heat removing structure for the HHF components of the NBI system.

Conceptual Design of Neutral Beam Injection System for EAST

Neutral beam injection （NBI） system with two neutral beam injections will be con- structed on the Experimental Advanced Superconducting Tokamak （EAST） in two stages for high power auxiliary plasmas heating and non-inductive current drive. Each NBI can deliver 2-4 MW beam power with 50-80 keV beam energy in 10-100 s pulse length. Each elements of the NBI system are presented in this contribution.

A distributed measurement method for in-situ soil moisture content by using carbon-fiber heated cable

Moisture content is a fundamental physical index that quantifies soil property and is closely associatedwith the hydrological, ecological and engineering behaviors of soil. To measure in-situ soil moisturecontents, a distributed measurement system for in-situ soil moisture content （SM-DTS） is introduced.The system is based on carbon-fiber heated cable （CFHC） technology that has been developed to enhancethe measuring accuracy of in-situ soil moisture content. Using CFHC technique, a temperature characteristicvalue （Tt） can be defined from temperatureetime curves. A relationship among Tt, soil thermalimpedance coefficient and soil moisture content is then established in laboratory. The feasibility of theSM-DTS technology to provide distributed measurements of in-situ soil moisture content is verifiedthrough field tests. The research reported herein indicates that the proposed SM-DTS is capable ofmeasuring in-situ soil moisture content over long distances and large areas.

Fabrication of micro gear wheels by micropowder injection molding

The micropowder injection molding technology was investigated to fabricate the microsized gear wheels on a conventional injection molding machine. The feedstock comprised of carbonyl ferrum powder and a wax-based thermoplastic binder. Microinjection molding was fulfilled at about 423 K under 100 MPa. The heating system was applied to the die to improve the fluidity of the feedstock and subsequently the cooling system was used to enhance the strength of the green compacts after injection by decreasing the temperature of the die. The gear wheels were realized successfully with their addendum circle diameter ranging from 800 to 200 um and with the center hole as small as 60 um.

Properties of Reactive Magnetron Sputtered ITO Films without in-situ Substrate Heating and Post-deposition Annealing

Indium tin oxide (ITO) films were prepared on polyester, Si and glass substrate with relatively high deposition rate of above 0.9 nm/s by DC reactive magnetron sputtering technique at the sputtering pressure of 0.06 Pa system, respectively. The dependence of resistivity on deposition parameters, such as deposition rate, target-to-substrate distance (TSD), oxygen flow rate and sputtering time (thickness), has been investigated, together with the structural and the optical properties. It was revealed that all ITO films exhibited lattice expansion. The resistivity of ITO thin films shows significant substrate effect: much lower resistivity and broader process window have been reproducibly achieved for the deposition of ITO films onto polyester rather than those prepared on both Si and glass substrates. The films with resistivity of as low as 4.23 x 10^-4 Ω.cm and average transmittance of ～78% at wavelength of 400～700 nm have been achieved for the films on polyester at room temperature.

Development of SA-533 Type B CL. 1+SA-240 Type 304L roll-bonded clad steel plate for safety injection tank of CAP1400 nuclear power plant

Aiming to meet the demand of the country＇ s nuclear demonstration project on the CAP1400 nuclear power plant, Baosteel uses the roll-bonding technology and develops the SA-533 Type B CL. 1 ＋ SA-240 Type 304L high-strength and high-toughness clad steel plate with a shear strength of over 310 MPa for the nuclear power plant＇ s safety injection tank. The properties of the quenched and tempered and the simulated post-weld heat treatment states are systematically studied herein through a comprehensive inspection and evaluation of the composition,microstructure,and properties of the clad steel plate. The results show that the bonding interface has high shear strength and that the base metal has high strength and good toughness at low temperatures. Hence, the performance fully meets the technical requirements of the CAP1400 nuclear power plant＇ s safety injection tank in the country＇ s nuclear demonstration project. The roll-bonded clad steel plate can be used to manufacture the safety injection tank of the CAP1400 nuclear power plant.

Numerical simulation of operation performance on production and injection of a double well geothermal system in Kailu Basin, Inner Mongolia

Inner Mongolia is abundant in geothermal resources,but the development and utilization of medium-depth geothermal resources for clean heating in winter is still in the preliminary stage compared with the neighboring provinces.In this paper,a recently developed geothermal heating system using the Mesozoic sandstone reservoirs in Baokang of Kailu Basin,Eastern Inner Mongolia was investigated,a threedimensional geological model of a pair of production and injection well was established,and numerical simulations on the long term operation performance were conducted and verified by pumping test and water level recovery test data.The effects of flow rates,the direction of wells,injection temperature and ratios on the flow field and water level in the thermal reservoir were analyzed.The results show that considering a 30-year operation period and a production rate from 90 m^(3)/h to 110 m^(3)/h,the optimum well spacing can be increased from 225 m to 245 m,with an average value of 235 m.With the decrease of the injection temperature,the cold front of the injection water has an increasing influence on the temperature in the production well.A complete injection or the principle of production according to injection is recommended in order to maintain the long-term operation stability.In addition,the location of the injection well should be arranged in the downstream of the natural flow field.The present results can provide a useful guide for the optimum design and performance prediction of geothermal wells,thus maintaining the production and injection balance and promoting the sustainable development and utilization of medium-depth and deep geothermal resources.

Analysis of the Pipe Heat Loss of the Water Flow Calorimetry System in EAST Neutral Beam Injector

Neutral beam injection heating is one of the main auxiliary heating methods in controllable nuclear fusion research. In the EAST neutral beam injector, a water flow calorimetry （WFC） system is applied to measure the heat load on the electrode system of the ion source and the heat loading components of the beamline. Due to the heat loss in the return water pipe, there are some measuring errors for the current WFC system. In this paper, the errors were measured experimentally and analyzed theoretically, which lay a basis for the exact calculation of beam power deposition distribution and neutralization efficiency.

The Effect of Injected Air Bubble Size on the Thermal Performance of a Vertical Shell and Helical Coiled Tube Heat Exchanger

In the present study,the effect of injecting air bubble size on the thermal performance of a vertical counter-current shell and coiled tube heat exchanger is experimentally investigated.The experiments were accomplished in a cylindrical shape heat exchanger with a 50 cm height and 15 cm outer diameter.Copper coil with 3.939 m equivalent length and 0.6 cm outer diameter was used to carry the hot fluid(water).Four different cold fluid(shell side)flow rates(Q_(s)=2;4;6 and 8 LPM)Þunder laminar flow conditions(316≤Re≤1223),constant hot(coil side)flow rate fluid rates(Q_(h)=1 LPM),four different injected air flow rates(Q_(a)=0:5;1;1:5 and 2 LPM),invariant temperature difference(ΔT=20°C),and constant bubble’s number(1400)were tested.To demonstrate the effect of bubble size,a sparger with orifice diameters of 0.1,0.8,and 1.5 mm was manufactured and used in the study.The overall heat transfer coefficient(U),NTU,effectiveness,and pressure loss were invested.The experimental results clearly showed that the heat exchanger’s thermal efficiency significantly improved with increasing the shell side flow rate and the injected air flow rate.The maximum improvement in U,NTU,and effectiveness was 153%,153%,and 68%,respectively.The thermal performance of the heat exchanger was shown to be improved with increasing the bubble size.Although the latter finding agrees with recent CFD published results,more studies need to be confirmed.