Growth kinetics of titanium carbide coating by molten salt synthesis process on graphite sheet surface

The synthesis of carbide coatings on graphite substrates using molten salt synthesis(MSS),has garnered significant interest due to its cost-effective nature.This study investigates the reaction process and growth kinetics involved in MSS,shedding light on key aspects of the process.The involvement of Ti powder through liquid-phase mass transfer is revealed,where the diffusion distance and quantity of Ti powder play a crucial role in determining the reaction rate by influencing the C content gradient on both sides of the carbide.Furthermore,the growth kinetics of the carbide coating are predominantly governed by the diffusion behavior of C within the carbide layer,rather than the chemical reaction rate.To analyze the kinetics,the thickness of the carbide layer is measured with respect to heat treatment time and temperature,unveiling a parabolic relationship within the temperature range of 700-1300℃.The estimated activation energy for the reaction is determined to be 179283 J·mol^(-1).These findings offer valuable insights into the synthesis of carbide coatings via MSS,facilitating their optimization and enhancing our understanding of their growth mechanisms and properties for various applications.

Synthesis methods and powder quality of titanium monocarbide

Titanium monocarbide(TiC),which is the most stable titanium-based carbide,has attracted considerable interest in the fields of energy,catalysis,and structural materials due to its excellent properties.Synthesis of high-quality TiC powders with low cost and high efficiency is crucial for industrial applications;however major challenges face its realization.Herein,the methods for synthesizing TiC powders based on a reaction system are reviewed.This analysis is focused on the underlying mechanisms by which synthesis methods affect the quality of powders.Notably,strategies for improving the synthesis of highquality powders are analyzed from the perspective of enhancing heat and mass transfer processes.Furthermore,the critical issues,challenges,and development trends of the synthesis technology and application of high-quality TiC powder are discussed.

Microstructure and properties of in-situ chromium carbide composite coating by laser cladding

Using Ni/Cr/graphite powder blends as raw powders,a Ni matrix composite coating reinforced by in-situ carbide,was fabricated on the surface of Q235 by means of laser cladding. These microstructure and properties were discussed. The result of phase analysis( XRD) and microstructure investigation( SEM) showed that the coatings consist mainly of Cr_3 C_2,Cr_7 C_3 and γ-( Ni,Cr),which are consistent with the thermodynamic calculations. The wear morphology of the coatings was also examined. The results of dry sliding wear tests of different Cr/C ratio show that the wear resistances of the Cr_3 C_2-reinforced coating,respectively,are 13. 4,9. 5,9. 1 and 6. 5 times higher than that of the substrate and the main wear mechanisms of the coatings are adhesion and abrasive wear with slight oxidation.

INVESTIGATION ON THE FORMATION MECHANISM OF TITANIUM CARBIDE PREPARED BY IN SITU REACTION IN MOLTEN ALUMINUM

A novel technique in which TiC particulate are prepared by an in situ reaction in molten aluminum was introduced for producing TiC/Al composite. In order to reveal the characteristics of the technique, the formation mechanism of TiC particulate prepared by this method was studied. Both theoretical and experimental results show that the TiC particulate is formed by a diffusion mechanism when the molar fraction of aluminum in the preforms is higher than 20.02%. On the contrary, the TiC particulate is formed by a solution-precipitation mechanism when the fraction of aluminum in the preforms is lower than 20.02%.

Synthesis of Titanium Carbide Particle in Laser Melted-pool in situ

The titanium carbide phase was synthesized in laser melted-pool in situ as the reinforced particles of nickel based composite coating on Ti-6Al-4V alloy surface using the nickel and graphite blending powder by laser cladding. The microstructure investigation showed that the petals-shaped particles and granular particles were two main morphology of titanium carbide particles. And a few spiral-shaped titanium carbide pattern and eutectic titanium carbide appeared on the cross-sections of the coating. The spiral-shaped titanium carbide pattern composed of some slender arc-shape titanium carbide particles and the eutectic titanium carbide was fine. The morphology and distribution of the spiral-shaped titanium carbide patterns and eutectic titanium carbide confirmed that their growth mechanism was the dissolution-precipitation mechanism and was affected by the convection behavior of the laser melted pool. The spiral-shaped titanium carbide pattern would precipitate out the high-temperature melts under high-speed convection. The eutectic titanium carbide would precipitate out when the melts stopped convection or dropped to eutectic temperature.

Characterization and in-situ formation mechanism of tungsten carbide reinforced Fe-based alloy coating by plasma cladding

The precursor carbonization method was first applied to prepare W–C compound powder to perform the in-situ synthesis of the WC phase in a Fe-based alloy coating. The in-situ formation mechanism during the cladding process is discussed in detail. The results reveal that fine and obtuse WC particles were successfully generated and distributed in Fe-based alloy coating via Fe/W–C compound powders. The WC particles were either surrounded by or were semi-enclosed in blocky M7C3 carbides. Moreover, net-like structures were confirmed as mixtures of M23C6 and α-Fe; these structures were transformed from M7C3. The coarse herringbone M6C carbides did not only derive from the decomposition of M7C3 but also partly originated from the chemical reaction at the α-Fe/M23C6 interface. During the cladding process, the phase evolution of the precipitated carbides was WC → M7C3 → M23C6 ＋ M6C.

Temperature Fluctuation Synthesis/Simultaneous Densification and Microstructure Control of Titanium Silicon Carbide (Ti_3SiC_2) Ceramics

A novel temperature fluctuation synthesis/simultaneous densification process was developed for the preparation of Ti3SiC2 bulk ceramics. In this process. Si is used as an in-situ liquid forming phase and it is favorable for both the solid-liquid synthesis and the densification of Ti3SiC2 rainies. The present work demonstrated that the temperature fluctuation synthesis/simultaneous densification process is one of the most effective and simple methods for the preparation of Ti3SiC2 bulk materials providing relatively low synthesis temperature. short reaction time; and simultaneous synthesis and densification. This work also showed the capability to control the microstructure, e.g., the preferred orientation, of the bulk Ti3SiC2 materials simply by applying the hot pressing pressure at different Stages of the temperature fluctuation process. And textured Ti3SiC2 bulk materials with {002} faces of laminated Ti3SiC2 grains normal to the hot pressing axis were prepared.

A Novel and Simple Route to Synthesis Nanocrystalline Titanium Carbide Via the Reaction of Titanium Dioxide and Different Carbon Source

A novel and simple route for synthesizing nanocrystalline ceramic powders in molten salt was introduced in the paper. Titanium carbide (TiC) was prepared via the reaction of metallic magnesium powders with titanium dioxide (TiO2), carbon source and molten salt in an autoclave at 650°C. Carbon source (oxalic acid and citric acid) in this paper was stable, low toxic and cheap. X-ray powder diffraction (XRD) patterns indicated that the products were cubic TiC. Scanning electron microscopy (SEM) images showed that the samples consisted of particles with an average size of 200 nm and 100 nm in diameter, respectively. Energy Dispersive Spectrometer (EDS) analysis of the samples suggested the products contained carbon and titanium elements. The product was also studied by the thermogravimetric analysis (TGA). It had good thermal stability and oxidation resistance below 350°C in air.

Effect of size and distribution of titanium carbide on microstructure and mechanical properties of Ti-25V-15Cr-2Al-0.2C-0.2Si alloy

The effect of size and distribution of titanium carbide on the microstructure and mechanical properties of non-burning β titanium alloy Ti-25V-15Cr-2Al-0.2C-0.2Si (mass fraction, %) was investigated. The microstructure of the heat-treated and exposed alloy was studied using optical microscopy(OM), scanning electron microscopy(SEM) and transmission electron microscopy(TEM). It is found that carbides with finer size and more uniform distribution can suppress the formation of α precipitates more effectively, and can especially decrease the amount of grain boundary α precipitates after long-term exposure at 540℃ (the expected application temperature). Thus, significant improvement in thermal stability can be achieved by refining carbide particles in the matrix of the alloy.

Synthesis of titanium carbide by induction plasma reactive spray

A novel method capable of sufficient mixing of titanium powder and methane of carbon source was developed in the synthesis of titanium carbide by induction plasma reactive spray. X ray diffraction analysis, optical microscopy, scanning electron microscopy, and microhardness test were used to characterize the spray formed deposit. The experimental results show that both primary carburization of the titanium particles inside the plasma flame and secondary carburization of the growing deposit on high temperature substrate contribute to the forming of titanium carbide. The transitional phase of TiC 1- x has the same crystal structure as TiC, but has a slightly low lattice constant. The deposit consists of fine grain structure and large grain structure. The fine grain structure, harder than large grain structure, shows grain boundary fracture.

STUDY ON THE SURFACE OF TITANIUM CARBIDE PARTICLE PACKAGED NICKEL

Two kinds of packaged processes by nickel on the surface of titanium carbide particle are studied in this work. One is the chemical nickel-plating, the other is the organometallic compound decomposition. The composition, structure and morphology of the packaged powder were analyzed with XRD, DAT/TGA, SEM, EPMA etc. It has been shown that nickel was even dispersed on the surface of titanium carbide particle by the. two kinds of processes, deposited nickel exists as spherical particles of about 0.1 μm in diameter. The merits and demerits of the two kinds of processes have been compared, the organometallic copmound decomposition among them is a kind of hopeful method, which is not used by other researchers.

FATIGUE CRACK GROWTH FEATURE OF Fe-Cr-Ni MATRIX COMPOSITE REINFORCED BY TITANIUM CARBIDE PARTICULATE AT 1023K

The initiation and propagation of the short fatigue crack in a 10vol% titanium carbide particulate reichreed cast Fe-26Cr-14Ni mathe coopsite at 1023K were investigated.It is shown that the titanium carbide particulate may hinder the crack propagation and fatigue fracture of the composite. The relationships between fatigue crack propagation rate and stress intensity factor are da/dN=4.2×10-c(△K)4 for the matrix alloy and da/dN=1.4×10-19(△K)c for the composite. The fatigue thresholds of the composite and mathe alloy are 78 and 3.2MPa.m1/2, respectively. Microcracks initiate at the intedece between titanium carbide particulate and austenite and then propagate in carkide particles. The fracture sudece of the composite shows a distinct transition from wavy and serated cleavage near the threshold regime to striation-type splitting in the stable fatigue crack propagation stage and to a veined morphology characteristic in unstable rapid region.

Construction and mechanism analysis on nanoscale thermal cloak by in-situ annealing silicon carbide film

In recent years,there is a strong interest in thermal cloaking at the nanoscale,which has been achieved by using graphene and crystalline silicon films to build the nanoscale thermal cloak according to the classical macroscopic thermal cloak model.Silicon carbide,as a representative of the third-generation semiconductor material,has splendid properties,such as the high thermal conductivity and the high wear resistance.Therefore,in the present study,we build a nanoscale thermal cloak based on silicon carbide.The cloaking performance and the perturbation of the functional area to the external temperature filed are analyzed by the ratio of thermal cloaking and the response temperature,respectively.It is demonstrated that silicon carbide can also be used to build the nanoscale thermal cloak.Besides,we explore the influence of inner and outer radius on cloaking performance.Finally,the potential mechanism of the designed nanoscale thermal cloak is investigated by calculating and analyzing the phonon density of states(PDOS)and mode participation rate(MPR)within the structure.We find that the main reason for the decrease in the thermal conductivity of the functional area is phonon localization.This study extends the preparation method of nanoscale thermal cloaks and can provide a reference for the development of other nanoscale devices.

In-situ preparation, modulation and mechanism of refractory metal carbide gradient coating

TiC, ZrC and TaC modified layers were in-situ prepared on graphite matrix by chemical vapor infiltration method with metal salts as the activator. Taking the TiC modified layer as an example, through thermodynamic calculation and experiment, the thermal decomposition process of raw materials(Ti/K_(2)TiF_(6)) was analyzed, the formation mechanism of TiC was determined, and the distribution of TiC modified layer was modulated. The results show that activator K_(2)TiF_(6)has higher decomposition temperature than NH4Cl, which is conducive to improving the utilization rate of raw materials in the gas infiltration process. Increasing the content of Ti powder can increase the concentration of reaction gas and contribute to the formation of TiC modified layer. When the molar ratio of Ti to K_(2)TiF_(6)is 3:1, the surface thickness and infiltration depth of Ti C are 5.42 and 136.24 μm, respectively. Increasing the reaction temperature can improve the rate of in-situ reaction and the thickness of TiC surface layer. When the experimental temperature rises to 1600 °C, the TiC surface layer thickness increases to 20.27 μm.

Effect of Silicon Carbide and Titanium Hydride on the Foamability of Aluminum Alloy (6061)

Aluminum foam is a light weight material with good mechanical and energy absorption properties. In this study, aluminum foam composite was fabricated using aluminum powder 6061 and silicon carbide (SiC) powder. Titanium hydride (TiH2) was used as the foaming agent. Cold compact followed by hot pressing (sintering) was used to produce the composite precursor. Foaming was carried out, following the sintering process, by heating the aluminum composite precursor to a temperature above the melting point of aluminum (Al). The linear expansion of the foam and the percent porosity were found to increase as the SiC percentage decreased from 10 to 4%, whereas the density got lower. The percent porosity and linear expansion were both found to increase as the percentage of the foaming agent was increased from 0.5 to 1.5%. Compression stress was evaluated for two different porosity values (40% and 47%), and found to be higher for the samples with lower percent porosity at the same strain value. Effect of shape memory alloy fiber, made of nickel and titanium (NiTi), on the mechanical properties was also investigated. The compression stress was higher, in the densification region, for the samples in which NiTi was used.

Microstructure and mechanical properties characterization of AA6061/TiC aluminum matrix composites synthesized by in situ reaction of silicon carbide and potassium fluotitanate

Aluminum alloys AA6061 reinforced with various amounts （0, 2.5% and 5%, mass fraction） of TiC particles were synthesized by the in situ reaction of inorganic salt K2TiF6 and ceramic particle SiC with molten aluminum. The casting was carried out at an elevated temperature and held for a longer duration to decompose SiC to release carbon atoms. X-ray diffraction patterns of the prepared AMCs clearly revealed the formation of TiC particles without the occurrence of any other intermetallic compounds. The microstructure of the prepared AA6061/TiC AMCs was studied using field emission scanning electron microscope （FESEM） and electron backscatter diffraction （EBSD）. The in situ formed TiC particles were characterized with homogeneous distribution, clear interface, good bonding and various shapes such as cubic, spherical and hexagonal. EBSD maps showed the grain refinement action of TiC particles on the produced composites. The formation of TiC particles boosted the microhardness and ultimate tensile strength （UTS） of the AMCs.

Effect of strong carbide forming elements in hardfacing weld metal

To achieve high carbon hard-facing weld metals with both high hardness and crack resistance, strong carbide forming elements Ti, Nb and V were alloyed into the weld metals, and their effect on the formation of carbides and the matrix microstructure were studied. Electron Probe Microanalysis (EPMA), Energy Dispersive Spectroscopy(EDS) and Transmission Electron Microscopy (TEM) were adopted to investigate the microstructure, then thermodynamics of the formation of carbides was calculated and their effect on the matrix was further discussed. It is revealed that Nb, Ti and V influence strongly the distribution and existing state of carbon, inducing precipitation of carbides accompanying with the depletion of carbon in matrix. But when only V are alloyed as carbide forming element, the carbides are scarce and distributed along grain boundaries, and the hard-facing alloy is too hard, while the using of only Nb or Ti could not reinforce the weld metals effectively. The hard-facing alloy reinforced with Nb, V and Ti can form dispersive fine carbides and low carbon martensite matrix.

Wear Mechanism of WC-Co Cemented Carbide Tool in Cutting Ti-6Al-4V Based on Thermodynamics

In order to optimize the tool coating material and reduce the tool wear rate,the coating material and wear mechanism for carbide tools are proposed and analyzed based on thermodynamics theory.We deduced the Gibbs free energy function method and analyzed the enthalpy value of the coating material of cemented carbide tools.The rules of diffusion wear and oxidation wear for WC-Co-based carbide tools were analyzed based on the diffusion dissolution theory and the calculation method of the thermal effect of chemical reaction.The diffusion wear and oxidation wear of WC-Co-based carbide tools when machining Ti-6Al-4V were studied with SEM-EDS.The results indicate that a good prediction accuracy of both diffusion wear and oxidation wear can be achieved by the method of thermodynamic theory analysis method.The conclusion will provide useful references for the optimization of cutting parameters and the improvement of the tool life.

Gradient Structure of Ti-Al-C Ternary Carbide Prepared by Hot-pressing Sintering

X-ray diffraction (XRD) analysis on different polished surfaces normal to the hot pressing direction reveals that the phase compositions of the polished surfaces from the outside to the inside are pure TiC, Ti_3AlC_2+TiC, pure Ti_3AlC_2 and Ti_2AlC+Ti_3AlC_2, no matter elemental powder or TiC is used as raw materials. It is found that ternary-layered carbide Ti_2AlC samples synthesized at 1500 ℃ by hot-pressing sintering are inhomogeneous and have a gradient structure.Electron probe X-ray micro-analysis (EPMA) indicates that the Al content along the hot pressing axis is parabolic, it is the highest in the center and the lowest at the both ends, while the Ti content is constant along the axis. The experimental result reveals that the evaporation of Al in samples in an open system during hot pressing sintering results in a gradient structure.

Effect of strong carbide forming elements in hardfacing weld metal

To achieve high carbon hard-facing weld metals with both high hardness andcrack resistance, strong carbide forming elements Ti, Nb and V were alloyed into the weld metals,and their effect on the formation of carbides and the matrix microstructure were studied. ElectronProbe Microanalysis (EPMA), Energy Dispersive Spectroscopy(EDS) and Transmission ElectronMicros-copy(TEM) were adopted to investigate the microstructure, then thermodynamics of theformation of carbides was calculated and their effect on the matrix was further discussed. It isrevealed that Nb, Ti and V influence strongly the distribution and existing state of carbon,inducing precipitation of carbides accompanying with the depletion of carbon in matrix. But whenonly V are alloyed as carbide forming element, the carbides are scarce and distributed along grainboundaries, and the hard-facing alloy is too hard, while the using of only Nb or Ti could notreinforce the weld metals effectively. The hard-facing alloy reinforced with Nb, V and Ti can formdispersive fine carbides and low carbon martensite matrix.