Meter-Scale Thin-Walled Structure with Lattice Infill for Fuel Tank Supporting Component of Satellite:Multiscale Design and Experimental Verification

Lightweight thin-walled structures with lattice infill are widely desired in satellite for their high stiffness-to-weight ratio and superior buckling strength resulting fromthe sandwich effect.Such structures can be fabricated bymetallic additive manufacturing technique,such as selective laser melting(SLM).However,the maximum dimensions of actual structures are usually in a sub-meter scale,which results in restrictions on their appliance in aerospace and other fields.In this work,a meter-scale thin-walled structure with lattice infill is designed for the fuel tank supporting component of the satellite by integrating a self-supporting lattice into the thickness optimization of the thin-wall.The designed structure is fabricated by SLM of AlSi10Mg and cold metal transfer welding technique.Quasi-static mechanical tests and vibration tests are both conducted to verify the mechanical strength of the designed large-scale lattice thin-walled structure.The experimental results indicate that themeter-scale thin-walled structure with lattice infill could meet the dimension and lightweight requirements of most spacecrafts.

Boundary Element Analysis forModeⅢCrack Problems of Thin-Walled Structures from Micro-to Nano-Scales

This paper develops a new numerical framework for modeⅢcrack problems of thin-walled structures by integrating multiple advanced techniques in the boundary element literature.The details of special crack-tip elements for displacement and stress are derived.An exponential transformation technique is introduced to accurately calculate the nearly singular integral,which is the key task of the boundary element simulation of thin-walled structures.Three numerical experiments with different types of cracks are provided to verify the performance of the present numerical framework.Numerical results demonstrate that the present scheme is valid for modeⅢcrack problems of thin-walled structures with the thickness-to-length ratio in the microscale,even nanoscale,regime.

Geometric Accuracy and Energy Absorption Characteristics of 3D Printed Continuous Ramie Fiber Reinforced Thin-Walled Composite Structures

The application of continuous natural fibers as reinforcement in composite thin-walled structures offers a feasible approach to achieve light weight and high strength while remaining environmentally friendly.In addition,additive manufacturing technology provides a favorable process foundation for its realization.In this study,the printability and energy absorption properties of 3D printed continuous fiber reinforced thin-walled structures with different configurations were investigated.The results suggested that a low printing speed and a proper layer thickness would mitigate the printing defects within the structures.The printing geometry accuracy of the structures could be further improved by rounding the sharp corners with appropriate radii.This study successfully fabricated structures with vari-ous configurations characterized by high geometric accuracy through printing parameters optimization and path smoothing.Moreover,the compressive property and energy absorption characteristics of the structures under quasi-static axial compression were evaluated and compared.It was found that all studied thin-walled structures exhibited progressive folding deformation patterns during compression.In particular,energy absorption process was achieved through the combined damage modes of plastic deformation,fiber pullout and delamination.Furthermore,the com-parison results showed that the hexagonal structure exhibited the best energy absorption performance.The study revealed the structure-mechanical property relationship of 3D printed continuous fiber reinforced composite thin-walled structures through the analysis of multiscale failure characteristics and load response,which is valuable for broadening their applications.

Structure of Cu-Phthalocyanine Vacuum Deposited on Inclined Glass Substrates

Cu-phthalocyanine is widely studied as a hole-transport layer in organic electronic devices. Since Cu-phthalocyanine is a molecular solid, the crystal structure depends on a circumstance to a great extent. Vacuum deposited layers were known to consist of two consecutive layers. In this article, Cu-phthalocyanine was deposited on the glass substrate inclined at several angles. The thickness of the first layer was found to be dependent on the substrate angle.

Stability of roof structure and its control in steeply inclined coal seams

To improve the effectiveness of control of surrounding rock and the stability of supports on longwall topcoal caving faces in steeply inclined coal seams, the stability of the roof structure and hydraulic supports was studied with physical simulation and theoretical analysis. The results show that roof strata in the vicinity of the tail gate subside extensively with small cutting height, while roof subsidence near the main gate is relatively assuasive. With increase of the mining space, the caving angle of the roof strata above the main gate increases. The characteristics of the vertical and horizontal displacement of the roof strata demonstrate that caved blocks rotate around the lower hinged point of the roof structure, which may lead to sliding instability. Large dip angle of the coal seam makes sliding instability of the roof structure easier.A three-hinged arch can be easily formed above both the tail and main gates in steeply inclined coal seams. With the growth in the dip angle, subsidence of the arch foot formed above the main gate decreases significantly, which reduces the probability of the roof structure becoming unstable as a result of large deformation, while the potential of the roof structure's sliding instability above the tail gate increases dramatically.

Elastoplastic analysis of thin-walled structures in reservoir area

In the structural design of the high pier,in order to analyze the strength and structure stability,the pier was often considered a thin-walled structure.Elastoplastic incremental theory was used to establish the model of elastoplastic stability of high pier.By considering the combined action of pile,soil and pier together,the destabilization bearing capacity was calculated by using 3-D finite element method(3-D FEM) for piers with different pile and section height.Meanwhile,the equivalent stress in different sections of pier was computed and the processor of destabilization was discussed.When the pier is lower,the bearing capacity under mutual effect of pile,soil and pier is less than the situation when mutual effect is not considered;when the pier is higher,their differences are not conspicuous.Along with the increase of the cross-sectional height,the direction of destabilization bearing capacity is varied and the ultimate capacity is buildup.The results of a stability analysis example are almost identical with the practice.

LOCALIZED ANALYSIS OF THIN-WALLED STRUCTURE’S BUCKLING/INITIAL POST-BUCKLING AND ITS ACCURACY

A method of localization is proposed to lower the high order of equations in FEM calcula- tion for the stability of a complex thin-walled structure.The localized analysis enables us to obtain both the upper and lower limits for the bifurcating point in a whole linear elastic structural system,as well as an ap- proximate solution to asymptotic post-buckling problem.Some numerical examples are included.

Optimization Design of an Embedded Multi-Cell Thin-Walled Energy Absorption Structures with Local Surface Nanocrystallization

Bymeans of the local surface nanocrystallization that enables to change the material on local positions,an innovative embedded multi-cell(EMC)thin-walled energy absorption structures with local surface nanocrystallization is proposed in this paper.The local surface nanacrystallization stripes are regarded as the moving morphable components in the domain for optimal design.Results reveal that after optimizing the local surface nanocrystallization layout,the specific energy absorption(SEA)is increased by 50.78%compared with the untreated counterpart.Besides,in contrast with the optimized 4-cell structure,the SEA of the nanocrystallized embedded 9-cell structure is further enhanced by 27.68%,in contrast with the 9-cell structure,the SEA of the nanocrystallized embedded clapboard type 9-cell structure is enhanced by 3.61%.Thismethod provides a guidance for the design of newenergy absorption devices.

Inclined-cross Microstructure of Conch Shell

The microstructures of conch shell were observed with scanning electronic microscope （SEM）, and a kind of inclined-cross microstructure of aragonite sheets was found. The maximal pull-out force of the inclined-cross microstructure was analyzed based on its representative model and compared with that of a conventional 0 °- structure. The experimental result indicates that the maximal pull-out force of the inclined-cross microstructure is markedly larger than that of the 0°- structure.

Transformation Matrix for Combined Loads Applied to Thin-Walled Structures

This paper transforms combined loads, applied at an arbitrary point of a thin-walled open section beam, to the shear centre of the cross-section of the beam. Therein, a generalized transformation matrix for loads with respect to the shear centre is derived, this accounting for the bimoments that develop due to the way the combined loads are applied. This and the authors’ earlier paper (World Journal of Mechanics 2021, 11, 205-236) provide a full solution to the theory of thin-walled, open-section structures bearing combined loading. The earlier work identified arbitrary loading with the section’s area properties that are necessary to axial and shear stress calculations within the structure’s thin walls. In the previous paper attention is paid to the relevant axes of loading and to the transformations of loading required between axes for stress calculations arising from tension/compression, bending, torsion and shear. The derivation of the general transformation matrix applies to all types of loadings including, axial tensile and compression forces, transverse shear, longitudinal bending. One application, representing all these load cases, is given of a simple channel cantilever with an eccentrically located end load.

Single-borehole measuring method for broken rock zone in gently inclined thin layer weakness structure

According to the structural characteristics of gently inclined thin layer rock mass in which lots of weak interlayer existed,the concept of gently inclined thin layer weakness structure was proposed.If single-borehole measuring method of the acoustic along the conventional arrangement mode was used in measuring the broken rock zone in this structure,the change of the relationship curves (Vp-L) between acoustic p-wave velocity (Vp) and borehole depth (L) would present the irregular feature due to the mechanical characteristics of layered rock mass and harmful effects of weak interlayers,and the scope of broken rock zone couldn't be defined quickly.Based on the analysis of the me- chanical characteristics of layered rock mass,the propagation rule of acoustic and distri- butions characteristics of plastic zone and slip zone in layered rock mass,new arrange- ment mode of acoustic measuring boreholes for broken rock zone in gently inclined thin layer weakness structure was proposed.Namely,the measuring boreholes in two sides were parallel to the strata,the measuring boreholes in the roof and floor perpendicular to the strata.Besides the controlling depth of the measuring boreholes in the scope of the large plastic zones or the large slip zones should be increased.Engineering example showed that new acoustic measuring boreholes arrangement mode had the better appli- cability and could determine the scope of the broken rock zone in the gently inclined thin layer weakness structure quickly.

Effect of Molecular Weight and Molecular Distribution on Skin Structure and Shear Strength Distribution near the Surface of Thin-Wall Injection Molded Polypropylene

In this study, the relationship between skin structure and shear strength distribution of thin-wall injection molded polypropylene (PP) molded at different molecular weight and molecular distribution was investigated. Skin-core structure, cross-sectional morphology, crystallinity, crystal orientation, crystal morphology and molecular orientation were evaluated by using polarized optical microscope, differential scanning calorimeter, X-ray spectroscopic analyzer and laser Raman spectroscopy, respectively, while the shear strength distribution was investigated using a micro cutting method called SAICAS (Surface And Interfacial Cutting Analysis System). The results indicated that the difference of molecular weight and molecular weight distribution showed own skin layer thickness. Especially, high molecular weight sample showed thicker layer of the lamellar orientation and molecular orientation than low molecular weight sample. In addition, wide molecular distribution sample showed large crystal orientation layer.

GEOMETRICALLY NONLINEAR FINITE ELEMENT MODEL OF SPATIAL THIN-WALLED BEAMS WITH GENERAL OPEN CROSS SECTION

Based on the theory of Timoshenko and thin-walled beams, a new finite element model of spatial thin-walled beams with general open cross sections is presented in the paper, in which several factors are included such as lateral shear deformation, warp generated by nonuni- form torsion and second-order shear stress, coupling of flexure and torsion, and large displacement with small strain. With an additional internal node in the element, the element stiffness matrix is deduced by incremental virtual work in updated Lagrangian （UL） formulation. Numerical examples demonstrate that the presented model well describes the geometrically nonlinear property of spatial thin-walled beams.

Rock Pressure on Tunnel with Shallow Depth in Geologically Inclined Bedding Strata

The method to calculate rock pressure to which the lining structure of tunnel with shallow depth is subjected in geologically inclined bedding strata is analyzed and put forward. Both the inclination angle of bedding strata as well as the internal friction angle of bedding plane and its cohesion all exert an influence upon the magnitude of the asymmetric rock pressure applied to tunnel. The feature that rock pressure applied to tunnel structure varies with the incUnation angle of bedding strata is discussed, At last, the safety factor, which is utilized to evaluate the working state of tunnel lining structure, is calculated for both symmetric and asymmetric lining structures. The calculation results elucidate that the asymmetric tunnel structure can be more superior to bear rock pressure in comparison with the symmetric one and should be adopted in engineering as far as possible.

Study of Impact Resistance Based on Porcupine Quills Bionic Thin-walled Structure

Using an electron microscope to observe the microstructure of a porcupine quills cross-section and a bionic method,a new bionic structure was proposed.The performance of the structure in terms of energy absorption,maximum impact force withstood,and impact force efficiency was evaluated using Ansys finite element simulation software to simulate the structure's impact.To examine the impact of ribs on the structural performance of the bionic porcupine quills,a control structure was developed.According to the results of the finite element simulation,the presence of ribs in the Bionic porcupine quills structure can transfer stress uniformly to the overall structure and share stress for some of the rupture-prone regions.Ribs reduce stress concentration in specific areas and increase the impact force efficiency of the structure.The SEA and IFE values of bionic porcupine quills were 30.01 kJ/kg and 84.22%,respectively.The structure is then optimized for parameter design in order to find the optimal structure by response surface in order to improve the structure's SEA and decrease its MIF.In order to evaluate the precision of the response surface,the optimal structure predicted is validated using finite element simulation.

Static behavior of semi-rigid thin-walled steel-concrete composite beam-to-column joints with bolted partial-depth flush end plate:experimental study

A new type of semi-rigid thin-walled steel-concrete composite beam-to-column joint has been proposed in this paper.Five semi-rigid composite beam-to-column joint specimens subjected to hogging moments under monotonic loading were tested to study the static behavior of this new type of joint.The main variable parameters for the five joint specimens were the longitudinal reinforcement ratio and the joint type.The experimental results designated that the magnitude of extension of the longitudinal reinforcement is the most important factor that influenced the moment-rotation characteristic of the new type of joint.The concrete slabs could resist 3.8%-19.1% of the total shear load applied to the cross-sections near the beam-to-column connection.The edge stiffened elements,such as the flange of the lipped I-section thin-walled steel beam,were capable of having considerable inelastic deformation capacity although they had comparatively large width-to-thickness ratios.The shear failure of the concrete cantilever edge strip must be taken into account in practical design because it has significant influence on the anchorage of the longitudinal reinforcement in the new type of external joints.

Nonlinear Finite Element Analysis of Thin-Walled Beam on Pre- and Post-Buckling Stiffness and Gauge Sensitivity Index

Lightweight design has a significant impact on reducing fuel consumption and harmful emission of conventional vehicles and improving driving range of electric vehicles. Reducing the thickness of components in vehicle bodies and closures is an efficient approach for weight reduction. Thickness reduction, however, will reduce structural stiffness, especially in the presence of lateral displacements of buckling when critical stress is reached. In this paper, nonlinear FEA models of a thin-walled beam with variable thickness are developed for calculating the changes of beam stiffness as to thickness reduction in the pre- and post-buckling stages. Next, these stiffness values are used to calculate gauge sensitivity of the beam, which changes with respect to beam thickness changes. It is concluded that the presence of buckling will reduce the beam stiffness, worsen the stress uniformity, and increase the gauge sensitivity value of the beam.

Stability analysis and grouting treatment of inclined shaft lining structure in water-rich strata: A case study

The stability of inclined shaft lining structure (ISLS) in complex water-rich strata is affected by many factors, suchas water pressure, joint, soft rock, lining corrosion and so on. The instability of the ISLS will affect the safe andefficient coal mine production. Bathe sed on the geological conditions of the Xiaobaodang coal mine, this papertested the evolution characteristics of concrete composition in long-term water seepage areas and revealed theinfluence mechanism of corrosion weakening of shaft lining (SL) in water-rich strata. Meanwhile, transientelectromagnetic, ground penetrating radar, and infrared monitoring are used to detect the water-rich zones, anddamage zones of surrounding rock and lining water seepage zones, and a three-level safety evaluation model forthe instability risk of ISLS is constructed. Water abundance of the surrounding rock, surrounding rock deterioration, and shaft lining seepage were the specific indicators in the model. The main inclined shaft (MIS) in thestudied coal mine is divided into three levels: non instability risk zone, potential instability risk zone, and highinstability risk zone. According to the evaluation results, comprehensive prevention and control measures of“hydrophobic hole drainage” and “back-lining grouting” are adopted for the water inrush source and the surrounding rock micro-crack water channel. The precise prevention and control of ISLS is realized. The researchresults also provide a reference for the stability evaluation of ISLS and the accurate prevention and control undersimilar conditions.

某核心筒收进水瓶型超高层结构设计关键问题研究

某超高层建筑位于武汉市汉阳区一线滨江区域,整体造型为下大上小逐渐收分的水瓶型,主体结构高度249m,屋面上设51m高塔冠,地上建筑总高度300m。建筑师要求外框柱贴幕墙边布置,导致塔楼大部分柱均为斜柱,在竖向荷载作用下将对楼面体系产生水平分力,设计中通过在楼面梁设置抗拉钢筋及型钢承担水平拉力。核心筒墙体在17、43层进行了转换收进,通过合理的分析及措施,确保了墙体传力路径的合理性。对主体结构进行了风洞试验并进行了相关论证,减小了设计风荷载,节约了结构造价。对结构进行了施工模拟、收缩徐变分析、墙体有限元分析及塔冠分析,结果表明结构设计安全合理。

汽车激光雷达盖板的双色注塑模具设计

根据某车型激光雷达盖板的双色结构及形状,采用动模型芯旋转式结构的模具方案,设计了一套一出二的热流道双色注塑模具。利用Moldflow软件进行了双色成型分析,双色注塑第一次注射成型透明的PMMA材料的产品,第二次注射成型黑色ASA材料的产品。为实现该双色产品的结构成型,在定模处设计了2组不同结构的型腔,在动模处设计了2组左右对称的型芯,并且,在型芯侧设计了双斜导柱抽芯机构,冷却系统设计为“直通式+隔水片”的随形循环水路;顶出系统设计为2组独立的液压油缸,在产品顶出取件中,第一次注射成型的PMMA产品不顶出,第二次注射成型的ASA材料的产品采用“直顶+斜顶”的组合机构将双色产品推出,最终通过机械手完成产品的取件。实践生产证明了该双色模具结构合理、运行稳定、成型的双色塑件表面无缺陷。