Based on the industrial production of non-oriented silicon steel,calcium treatment by CaSi wire feeding during the RH refining process was studied. The thermodynamics of CaS inclusion formation was analyzed, and the m...Based on the industrial production of non-oriented silicon steel,calcium treatment by CaSi wire feeding during the RH refining process was studied. The thermodynamics of CaS inclusion formation was analyzed, and the morphology and the size distribution were observed. Furthermore, the change in inclusion characteristics after calcium treatment and the effect of calcium treatment on magnetic properties were discussed. The results show that the formation of MnS and A1N inclusions were restrained, and the aggregating, floating and removing of microinclusions after calcium treatment were effectively promoted. The cleanliness of liquid steel was obviously increased. The main type of inclusions was single phase of CaO, with some complex inclusions composed of CaO, SiO2 and MgO. No CaS inclusion was observed after an appropriate calcium treatment. The size of all inclusions was distributed in the range of 2 - 20 μm, and the number was about 1.8 × 10^5/mm3. In addition, as an increasing amount of calcium was added,the core loss gradually decreased to a stable level, and the magnetic induction decreased quickly after a slow increase. The optimal calcium treatment mode depends on the chemical composition of steel.展开更多
SiCa line and SiCaBaFe alloy were injected into liquid pipeline steel at the end of LF refining as calcium treatment,and samples were taken from the ladles,mould,and slabs.Analysis of Ca content and inclusions shows t...SiCa line and SiCaBaFe alloy were injected into liquid pipeline steel at the end of LF refining as calcium treatment,and samples were taken from the ladles,mould,and slabs.Analysis of Ca content and inclusions shows that Ca content in steel decreases obviously in the following process after calcium treatment;the compositions,morphology,and sizes of inclusions also vary much in the production;primary inclusions in the ladles prior to calcium treatment are mainly Al2O3 inclusions,but they turn to fine irregular CaS-CaO-Al2O3 compound inclusions after the treatment,then become fine globular CaO-Al2O3 inclusions in the mould,and finally change to a few larger irregular CaS-CaO-Al2O3 complex inclusions in the slabs.Thermodynamic study reveals that inclusion variations are related with the preferential reactions among Ca,Al2O3,and S and the precipitation of S in CaO-Al2O3 inclusions with high sulfur capacity.New evaluation standards for calcium treatment in high-grade pipeline steel were put forward according to the inclusion variations and requirements of pipeline steel on inclusion controlling,and the calcium process was studied and optimized.展开更多
Many researchers have explored the inclusion modification mechanism to improve non-metallic inclusion modifications in steelmaking. In this study, two types of industrial trials on inclusion modifications in liquid st...Many researchers have explored the inclusion modification mechanism to improve non-metallic inclusion modifications in steelmaking. In this study, two types of industrial trials on inclusion modifications in liquid steel were conducted using ultra-low-carbon Al-killed steel with different Mg and Ca contents to verify the effects of Ca and Mg contents on the modification mechanism of Al_2O_3-based inclusions during secondary refining. The results showed that Al_2O_3-based inclusions can be modified into liquid calcium aluminate or a multi-component inclusion with the addition of a suitable amount of Ca. In addition, [Mg] in liquid steel can further reduce CaO in liquid calcium aluminate to drive its evolution into CaO–MgO–Al_2O_3 multi-component inclusions. Thermodynamic analysis confirmed that the reaction between [Mg] and CaO in liquid calcium aluminate occurs when the MgO content of liquid calcium aluminate is less than 3 wt% and the temperature is higher than 1843 K.展开更多
It has been found that Ca-treated liquid steel can be cast at a lower superheat. To ascertain the reason for the improved castability of Ca-treated liquid steel and to find the optimal range of calcium content, the be...It has been found that Ca-treated liquid steel can be cast at a lower superheat. To ascertain the reason for the improved castability of Ca-treated liquid steel and to find the optimal range of calcium content, the behavior of calcium in liquid steel was studied in terms of the relationship between the calcium content and solid ratio of inclusions. The relationship between the calcium content and solid ratio of inclusions was obtained by means of the classification of nonmetallic inclusions in solid and liquid steels at casting temperature according to the Al2O3-CaO-SiO2 phase diagram. The optimum calcium content should be 17-23 ppm.展开更多
The effect of three heat processes with different calcium contents on the evolution of inclusions during the ladle furnace refining process of AISI 321 stainless steel was investigated.The size,morphology,and composit...The effect of three heat processes with different calcium contents on the evolution of inclusions during the ladle furnace refining process of AISI 321 stainless steel was investigated.The size,morphology,and composition of the inclusions were analyzed by scanning electron microscopy and energy-dispersive X-ray spectroscopy.After the addition of aluminum and titanium,the primary oxide in the AISI 321 stainless steel was an AbOs—MgO—TiOx complex oxide,in which the mass ratio of AbOs/MgO was highly consistent with spinel(MgO・AbO3).After calcium treatment,the calcium content in the oxide increased significantly.Thermodynamic calculations show that when the Ti content was 0.2wt%,the Al and Ca contents were less than 0.10wt%and 0.0005wt%,respectively,which was beneficial for the formation of liquid inclusions in molten steel.Moreover,the modification mechanism of calcium on TiN-wrapped oxides in combination with temperature changes was discussed.展开更多
The influence of calcium treatment on non-metallic inclusions had been studied when control technology of refining top slag in ladle furnace was used in ultra-low oxygen steelmaking. A sufficient amount aluminium was ...The influence of calcium treatment on non-metallic inclusions had been studied when control technology of refining top slag in ladle furnace was used in ultra-low oxygen steelmaking. A sufficient amount aluminium was added to experimental heats for final deoxidizing during BOF tapping, and the refining top slag with strong reducibility, high basicity and high Al2O3 in ladle furnace was used to produce ultra-low oxygen steel and the transformation of nonmetallic inclusions in molten steel was compared by calcium treatment and no calcium treatment. The results show that the transformation of Al2O3--MgO - Al2O3 spinel-CaO-MgO-Al2O3 complex inclusions has been completed for aluminum deoxidation products and calcium treatment to molten steel is unnecessary when using the control technology of ladle furnace refining top slag to produce ultra-low oxygen steel, and the complex inclusions are liquid at the temperature of steelmaking and easily removable to obtain very high cleanliness steel by flotation. Further- more, the problems of nozzle clogging in casting operations do not happen and the remaining oxide inclusions in steel are the relatively lower melting point complex inclusions.展开更多
Only a few Chinese enterprises can produce high-quality industrial pure iron,and studies on the smelting process of industrial pure iron were limited.The inclusions in a melting process were characterized by means of ...Only a few Chinese enterprises can produce high-quality industrial pure iron,and studies on the smelting process of industrial pure iron were limited.The inclusions in a melting process were characterized by means of electron microscopy and an automatic inclusion analysis system,and the evolution mechanism of inclusion was studied using thermodynamic calculation to optimize the calcium alloy addition in liquid window.The results show that during the smelting process,inclusions mainly composed of Al_(2)O_(3)and spinel are formed before calcium treatment.After calcium treatment,they continuously react with[Ca],[S]and[Ti],grow up,and are removed during refining and tundish pouring.In the end,there are more small-sized inclusions containing CaS,and the contents of Al_(2)O_(3)and spinel are less.According to thermodynamic calculations,the appropriate calcium treatment liquid window for the molten steel composition is(10-38)×10^(-6).Calcium treatment has changed the main types of inclusions in industrial pure iron from Al_(2)O_(3)to small-sized inclusions containing CaS and effectively reduces the influence of Al_(2)O_(3)inclusions on the quality of industrial pure iron.展开更多
In the present study, samples were extensively collected throughout the stainless steel manufacturing process. The three-dimensional morphology of inclusions was revealed by non-aqueous solution electrolysis. The high...In the present study, samples were extensively collected throughout the stainless steel manufacturing process. The three-dimensional morphology of inclusions was revealed by non-aqueous solution electrolysis. The high concentration of aluminum in ferrosilicon caused the increment of [Al]s in steel and Al2 O3 in inclusions, which led to the higher melting temperature of inclusions. It was concluded that the application of low Al ferrosilicon and calcium treatment could prevent the formation of Al2 O3-rich inclusions.展开更多
Although a great deal of research has been done in the area of inclusion control during steelmaking, a complete description of the process of inclusion modification and shape control cannot be found in literatures. As...Although a great deal of research has been done in the area of inclusion control during steelmaking, a complete description of the process of inclusion modification and shape control cannot be found in literatures. As a result, the terms ＂inclusion modification＂ and ＂shape control＂ are often used loosely in the technical community. To utilize the full potential offered by a calcium treatment, it is important to understand why an inclusion whose composition has been modified may not necessarily have its shape modified. With the purpose of decoupling the process of inclusion phase change from inclusion shape control, and to provide a complete description of the metallurgy of calcium treatment, a detailed literature survey has been performed on the subject. By coupling the survey with a new concept developed to tailor the cleanliness of steels to the intended applications, the hope is to provide the reader with valuable information on calcium treatment for inclusion modification and shape control.展开更多
Population density function （PDF）, which can eliminate the arbitrariness caused by the choice of the num- ber and the size of bins compared to the well-used histograms, was introduced to analyze the amount of inclus...Population density function （PDF）, which can eliminate the arbitrariness caused by the choice of the num- ber and the size of bins compared to the well-used histograms, was introduced to analyze the amount of inclusions. The population evolution of oxide inclusions in forms of PDF in Ti-stabilized ultra-low carbon steels after deoxidation during industrial RH refining and continuous casting processes was analyzed using an automated SEM-EDS system. It was found that after deoxidation till the early stage of casting, the alumina inclusions exhibited a lognormal PDF distribution, and three factors including the existence of a large amount of alumina clusters, the generation of alumi- na from the reduction of Al-Ti-O inclusions and the reoxidation of molten steel were estimated as the reasons. The shape parameter σ was high after deoxidation and then decreased after Ti treatment, indicating that in a short period after deoxidation, the size of alumina inclusions was widely distributed. After Ti treatment, the distribution of inclu- sion size was more concentrated. The scale parameter m decreased with time during the whole refining process, indi- cating that the proportion of large inclusions decreased during refining. Contrarily, the Al-Ti-O inclusions presented a fractal PDF distribution except at the end of casting with fractal dimension D of 4.3, and the constant of propor- tionality C decreased with time during RH refining and increased during casting process. The reoxidation of steel by slag entrapped from ladle was considered as the reason for the lognormal PDF behavior of Al-Ti-O inclusions at the end of casting.展开更多
The inclusion characteristics in 55SiCr spring steel with different contents of titanium and calcium were investigated.The chemical compositions of steel samples were detected by inductively coupled plasma optical emi...The inclusion characteristics in 55SiCr spring steel with different contents of titanium and calcium were investigated.The chemical compositions of steel samples were detected by inductively coupled plasma optical emission spectrometer,and the inclusion characteristics was determined by field emission scanning electron microscopy(FE-SEM)and energy-dispersive spectroscopy.The results show that the Ti/Al ratio should be kept at less than 1,and the content of calcium should be controlled between 0.0015 and 0.0025 wt.%in Si-Mn-Al deoxidized steel,so that more solid inclusions can be converted to liquid inclusions.Moreover,the high Ti content in melts is the direct cause of the high proportion of Ti_(3)O_(5) in the inclusions,which involves[Ti]to reduce SiO_(2) and A1_(2)O_(3) in inclusions.In addition,calcium treatment can reduce the content of Ti_(3)O_(5) in inclusions,and the degree of reduction is closely related to the content of[O].The thermodynamic calculation of Fe-Si-Mn-Cr-Al-Ti-Ca-O molten steel system during solidification process was performed by FactSage software,taking all types of inclusions into account,such as titanium oxide,calcium oxide,aluminum oxide,silicon oxide,manganese oxide,calcium titanate,mullite,calcium aluminate,and liquid inclusion.The inclusion type of calculation results was in accordance with the experimental results at 1550℃,and TiO_(x) aggregation behavior was consistent with the Ti_(2)O_(3)-containing precipitation phase.展开更多
文摘Based on the industrial production of non-oriented silicon steel,calcium treatment by CaSi wire feeding during the RH refining process was studied. The thermodynamics of CaS inclusion formation was analyzed, and the morphology and the size distribution were observed. Furthermore, the change in inclusion characteristics after calcium treatment and the effect of calcium treatment on magnetic properties were discussed. The results show that the formation of MnS and A1N inclusions were restrained, and the aggregating, floating and removing of microinclusions after calcium treatment were effectively promoted. The cleanliness of liquid steel was obviously increased. The main type of inclusions was single phase of CaO, with some complex inclusions composed of CaO, SiO2 and MgO. No CaS inclusion was observed after an appropriate calcium treatment. The size of all inclusions was distributed in the range of 2 - 20 μm, and the number was about 1.8 × 10^5/mm3. In addition, as an increasing amount of calcium was added,the core loss gradually decreased to a stable level, and the magnetic induction decreased quickly after a slow increase. The optimal calcium treatment mode depends on the chemical composition of steel.
基金supported by the National High-Tech Research and Development Program of China (No.2009AA04Z163)
文摘SiCa line and SiCaBaFe alloy were injected into liquid pipeline steel at the end of LF refining as calcium treatment,and samples were taken from the ladles,mould,and slabs.Analysis of Ca content and inclusions shows that Ca content in steel decreases obviously in the following process after calcium treatment;the compositions,morphology,and sizes of inclusions also vary much in the production;primary inclusions in the ladles prior to calcium treatment are mainly Al2O3 inclusions,but they turn to fine irregular CaS-CaO-Al2O3 compound inclusions after the treatment,then become fine globular CaO-Al2O3 inclusions in the mould,and finally change to a few larger irregular CaS-CaO-Al2O3 complex inclusions in the slabs.Thermodynamic study reveals that inclusion variations are related with the preferential reactions among Ca,Al2O3,and S and the precipitation of S in CaO-Al2O3 inclusions with high sulfur capacity.New evaluation standards for calcium treatment in high-grade pipeline steel were put forward according to the inclusion variations and requirements of pipeline steel on inclusion controlling,and the calcium process was studied and optimized.
基金financially supported by the Fundamental Research Funds for the Central Universities (No. FRF-TP-16-079A1)the National Science Foundation for Young Scientists of China (No. 51704021)+1 种基金the Joint Funds of National Natural Science Foundation of China (No. U1560203)supported by Beijing Key Laboratory of Special Melting and Preparation of High-end Metal Materials
文摘Many researchers have explored the inclusion modification mechanism to improve non-metallic inclusion modifications in steelmaking. In this study, two types of industrial trials on inclusion modifications in liquid steel were conducted using ultra-low-carbon Al-killed steel with different Mg and Ca contents to verify the effects of Ca and Mg contents on the modification mechanism of Al_2O_3-based inclusions during secondary refining. The results showed that Al_2O_3-based inclusions can be modified into liquid calcium aluminate or a multi-component inclusion with the addition of a suitable amount of Ca. In addition, [Mg] in liquid steel can further reduce CaO in liquid calcium aluminate to drive its evolution into CaO–MgO–Al_2O_3 multi-component inclusions. Thermodynamic analysis confirmed that the reaction between [Mg] and CaO in liquid calcium aluminate occurs when the MgO content of liquid calcium aluminate is less than 3 wt% and the temperature is higher than 1843 K.
文摘It has been found that Ca-treated liquid steel can be cast at a lower superheat. To ascertain the reason for the improved castability of Ca-treated liquid steel and to find the optimal range of calcium content, the behavior of calcium in liquid steel was studied in terms of the relationship between the calcium content and solid ratio of inclusions. The relationship between the calcium content and solid ratio of inclusions was obtained by means of the classification of nonmetallic inclusions in solid and liquid steels at casting temperature according to the Al2O3-CaO-SiO2 phase diagram. The optimum calcium content should be 17-23 ppm.
基金supported by the State Key Laboratory of Advanced Metallurgy,University of Science and Technology Beijing,China.
文摘The effect of three heat processes with different calcium contents on the evolution of inclusions during the ladle furnace refining process of AISI 321 stainless steel was investigated.The size,morphology,and composition of the inclusions were analyzed by scanning electron microscopy and energy-dispersive X-ray spectroscopy.After the addition of aluminum and titanium,the primary oxide in the AISI 321 stainless steel was an AbOs—MgO—TiOx complex oxide,in which the mass ratio of AbOs/MgO was highly consistent with spinel(MgO・AbO3).After calcium treatment,the calcium content in the oxide increased significantly.Thermodynamic calculations show that when the Ti content was 0.2wt%,the Al and Ca contents were less than 0.10wt%and 0.0005wt%,respectively,which was beneficial for the formation of liquid inclusions in molten steel.Moreover,the modification mechanism of calcium on TiN-wrapped oxides in combination with temperature changes was discussed.
基金Item Sponsored by National Basic Research Program of China(2010CB630806)
文摘The influence of calcium treatment on non-metallic inclusions had been studied when control technology of refining top slag in ladle furnace was used in ultra-low oxygen steelmaking. A sufficient amount aluminium was added to experimental heats for final deoxidizing during BOF tapping, and the refining top slag with strong reducibility, high basicity and high Al2O3 in ladle furnace was used to produce ultra-low oxygen steel and the transformation of nonmetallic inclusions in molten steel was compared by calcium treatment and no calcium treatment. The results show that the transformation of Al2O3--MgO - Al2O3 spinel-CaO-MgO-Al2O3 complex inclusions has been completed for aluminum deoxidation products and calcium treatment to molten steel is unnecessary when using the control technology of ladle furnace refining top slag to produce ultra-low oxygen steel, and the complex inclusions are liquid at the temperature of steelmaking and easily removable to obtain very high cleanliness steel by flotation. Further- more, the problems of nozzle clogging in casting operations do not happen and the remaining oxide inclusions in steel are the relatively lower melting point complex inclusions.
基金This work was supported by the National Natural Science Foundation of China(Grant Number 51774031).
文摘Only a few Chinese enterprises can produce high-quality industrial pure iron,and studies on the smelting process of industrial pure iron were limited.The inclusions in a melting process were characterized by means of electron microscopy and an automatic inclusion analysis system,and the evolution mechanism of inclusion was studied using thermodynamic calculation to optimize the calcium alloy addition in liquid window.The results show that during the smelting process,inclusions mainly composed of Al_(2)O_(3)and spinel are formed before calcium treatment.After calcium treatment,they continuously react with[Ca],[S]and[Ti],grow up,and are removed during refining and tundish pouring.In the end,there are more small-sized inclusions containing CaS,and the contents of Al_(2)O_(3)and spinel are less.According to thermodynamic calculations,the appropriate calcium treatment liquid window for the molten steel composition is(10-38)×10^(-6).Calcium treatment has changed the main types of inclusions in industrial pure iron from Al_(2)O_(3)to small-sized inclusions containing CaS and effectively reduces the influence of Al_(2)O_(3)inclusions on the quality of industrial pure iron.
文摘In the present study, samples were extensively collected throughout the stainless steel manufacturing process. The three-dimensional morphology of inclusions was revealed by non-aqueous solution electrolysis. The high concentration of aluminum in ferrosilicon caused the increment of [Al]s in steel and Al2 O3 in inclusions, which led to the higher melting temperature of inclusions. It was concluded that the application of low Al ferrosilicon and calcium treatment could prevent the formation of Al2 O3-rich inclusions.
文摘Although a great deal of research has been done in the area of inclusion control during steelmaking, a complete description of the process of inclusion modification and shape control cannot be found in literatures. As a result, the terms ＂inclusion modification＂ and ＂shape control＂ are often used loosely in the technical community. To utilize the full potential offered by a calcium treatment, it is important to understand why an inclusion whose composition has been modified may not necessarily have its shape modified. With the purpose of decoupling the process of inclusion phase change from inclusion shape control, and to provide a complete description of the metallurgy of calcium treatment, a detailed literature survey has been performed on the subject. By coupling the survey with a new concept developed to tailor the cleanliness of steels to the intended applications, the hope is to provide the reader with valuable information on calcium treatment for inclusion modification and shape control.
基金Item Sponsored by National Natural Science Foundation of China(51274034,51334002,51404019)Independent Research and Development Program from State Key Laboratory of Advanced Metallurgy of China
文摘Population density function （PDF）, which can eliminate the arbitrariness caused by the choice of the num- ber and the size of bins compared to the well-used histograms, was introduced to analyze the amount of inclusions. The population evolution of oxide inclusions in forms of PDF in Ti-stabilized ultra-low carbon steels after deoxidation during industrial RH refining and continuous casting processes was analyzed using an automated SEM-EDS system. It was found that after deoxidation till the early stage of casting, the alumina inclusions exhibited a lognormal PDF distribution, and three factors including the existence of a large amount of alumina clusters, the generation of alumi- na from the reduction of Al-Ti-O inclusions and the reoxidation of molten steel were estimated as the reasons. The shape parameter σ was high after deoxidation and then decreased after Ti treatment, indicating that in a short period after deoxidation, the size of alumina inclusions was widely distributed. After Ti treatment, the distribution of inclu- sion size was more concentrated. The scale parameter m decreased with time during the whole refining process, indi- cating that the proportion of large inclusions decreased during refining. Contrarily, the Al-Ti-O inclusions presented a fractal PDF distribution except at the end of casting with fractal dimension D of 4.3, and the constant of propor- tionality C decreased with time during RH refining and increased during casting process. The reoxidation of steel by slag entrapped from ladle was considered as the reason for the lognormal PDF behavior of Al-Ti-O inclusions at the end of casting.
基金The financial supports from the National Natural Science Foundation of China(51904346)the Introduce Talents Research Fund of Central South University are greatly acknowledged.
文摘The inclusion characteristics in 55SiCr spring steel with different contents of titanium and calcium were investigated.The chemical compositions of steel samples were detected by inductively coupled plasma optical emission spectrometer,and the inclusion characteristics was determined by field emission scanning electron microscopy(FE-SEM)and energy-dispersive spectroscopy.The results show that the Ti/Al ratio should be kept at less than 1,and the content of calcium should be controlled between 0.0015 and 0.0025 wt.%in Si-Mn-Al deoxidized steel,so that more solid inclusions can be converted to liquid inclusions.Moreover,the high Ti content in melts is the direct cause of the high proportion of Ti_(3)O_(5) in the inclusions,which involves[Ti]to reduce SiO_(2) and A1_(2)O_(3) in inclusions.In addition,calcium treatment can reduce the content of Ti_(3)O_(5) in inclusions,and the degree of reduction is closely related to the content of[O].The thermodynamic calculation of Fe-Si-Mn-Cr-Al-Ti-Ca-O molten steel system during solidification process was performed by FactSage software,taking all types of inclusions into account,such as titanium oxide,calcium oxide,aluminum oxide,silicon oxide,manganese oxide,calcium titanate,mullite,calcium aluminate,and liquid inclusion.The inclusion type of calculation results was in accordance with the experimental results at 1550℃,and TiO_(x) aggregation behavior was consistent with the Ti_(2)O_(3)-containing precipitation phase.
