Aero-engine hollow turbine blades are work under prolonged high temperature,requiring high dimensional accuracy.Blade profile and wall thickness are important parameters to ensure the comprehensive performance of blad...Aero-engine hollow turbine blades are work under prolonged high temperature,requiring high dimensional accuracy.Blade profile and wall thickness are important parameters to ensure the comprehensive performance of blades,which need to be measured accurately during manufacturing process.In this study,a high accuracy industrial computed tomography(ICT)measuring method was developed based on standard cylindrical pin and ring workpieces of different sizes.Combining ICT with cubic spline interpolation,a sub-pixel accuracy was achieved in measuring the dimension of component.Compared with the traditional and whole-pixel level image measurement method,the cubic spline interpolation algorithm has the advantages of high accuracy in image edge detection and thus high accuracy of dimensional measurement.Further,the technique was employed to measure the profile and wall thickness of a typical aerospace engine turbine blade,and an accuracy higher than 0.015 mm was obtained.展开更多
The recent increasing use of γ-rays industrial computed tomography(γ-rays ICT) in various fields has induced greater attention to its performance as well as to considerations of radiation safety. It is understood th...The recent increasing use of γ-rays industrial computed tomography(γ-rays ICT) in various fields has induced greater attention to its performance as well as to considerations of radiation safety. It is understood that radiation protection planning cannot be sacrificed for the sake of CT image quality during the design, manufacture,and layout of γ-rays ICT systems. In the present work, we describe a typical γ-rays ICT system in brief, and, based on experience and pertinent examples, we propose design requirements for ensuring the radiation safety of the sealed radioactive source, source container, and workspace. The design examples and dose rate measurement results illustrate that the proposed design standards are reasonable,feasible, and safe, and are therefore meaningful for the design, manufacture, and layout of γ-rays ICT systems. This paper discussed the predominant measures associated with the radiation protection of γ-rays ICT systems in accordance with the pertinent Chinese standards. In addition, based on experience and pertinent examples, the design requirements for ensuring the radiation safety of a sealed radioactive source, source container, and workspace were defined in detail. The design examples and dose rate measurements conducted in conjunction with a γ-rays ICT system and workspace employing the proposed design standards have illustrated that the proposals provided in this paper are reasonable, feasible, and safe, and are therefore meaningful for the design, manufacture, and layout of γ-rays ICT systems.展开更多
The development of measurement geometry for medical X-ray computed tomography （CT） scanners was carried out from the first to the fourth-generation. This concept has also been applied for imaging of industrial proce...The development of measurement geometry for medical X-ray computed tomography （CT） scanners was carried out from the first to the fourth-generation. This concept has also been applied for imaging of industrial processes such as pipe flows or for improving design, operation, optimization and troubleshooting. Nowadays, gamma CT permits to visualize failure equipment points in three-dimensional analysis and in sections of chemical and petrochemical industries. The aim of this work is the development of the mechanical system on a third-generation industrial CT scanner to analyze laboratorial process columns which perform highly efficient separation, turning the ^6oCo, ^75Se, ^137Cs and/or ^192Ir sealed gamma-ray source（s） and the NaI（Tl） multidetector array. It also has a translation movement along the column axis to obtain as many slices of the process flow as needed. The mechanical assembly for this third-generation industrial CT scanner is comprised by strength and rigidity structural frame in stainless and carbon steels, rotating table, source shield and collimator with pneumatic exposure system, spur gear system, translator, rotary stage, drives and stepper motors. The use of suitable spur gears has given a good repeatability and high accuracy in the degree of veracity. The data acquisition boards, mechanical control interfaces, software for movement control and image reconstruction were specially development. A multiphase phantom capable to be setting with solid, liquid and gas was testing. The scanner was setting for 90 views and 19 projections for each detector totalizing 11,970 projections. Experiments to determine the linear attenuation coefficients of the phantom were carried out which applied the Lambert-Beer principle. Results showed that it was possible to distinguish between the phases even the polymethylmethacrylate and the water have very similar density and linear attenuation coefficients. It was established that the newly developed third-generation fan-beam arrangement gamma scanner unit has a good spatial resolution acceptable given the size of the used phantom in this study. The tomografic reconstruction algorithm in used 60 ~ 60 pixels images was the Alternative Minimization （AM） technique and was implemented in MATLAB and VB platforms. The mechanical system presented a good performance in terms of strength, rigidity, accuracy and repeatability with great potential to be used for education or program which dedicated to training chemical and petrochemical industry professionals and for industrial process optimization in Brazil.展开更多
如今,我国ICT(信息通信技术,Information and Communications Technology)产业步入自主创新活力迸发期,技术快速融合发展与迭代更新,企业需要大量复合型高素质技术技能人才,这就对职业教育相关专业的人才培养提出了新要求。文章面向ICT...如今,我国ICT(信息通信技术,Information and Communications Technology)产业步入自主创新活力迸发期,技术快速融合发展与迭代更新,企业需要大量复合型高素质技术技能人才,这就对职业教育相关专业的人才培养提出了新要求。文章面向ICT产业领域,以计算机网络技术专业“Linux系统管理与安全运维”课程为例,结合职业技能等级证书,从标准修订、教材建设、教学模式改革等方面对职业教育新型态活页教材开发与应用进行研究,进一步厘清了新型态活页式教材的特征、开发要点及应用模式,形成了建设开发范式,促进了课堂革命,提高了专业育人质量。展开更多
基金financially supported by the National Science and Technology Major Project "Aero Engine and Gas Turbine"(No.2017-Ⅶ-0008-0102)National Nature Science Foundation of China (No.51701112 and No.51690162)+1 种基金Shanghai Rising-Star Program (No.20QA1403800 and No.21QC1401500)Shanghai Science and Technology Committee (No.21511103600)
文摘Aero-engine hollow turbine blades are work under prolonged high temperature,requiring high dimensional accuracy.Blade profile and wall thickness are important parameters to ensure the comprehensive performance of blades,which need to be measured accurately during manufacturing process.In this study,a high accuracy industrial computed tomography(ICT)measuring method was developed based on standard cylindrical pin and ring workpieces of different sizes.Combining ICT with cubic spline interpolation,a sub-pixel accuracy was achieved in measuring the dimension of component.Compared with the traditional and whole-pixel level image measurement method,the cubic spline interpolation algorithm has the advantages of high accuracy in image edge detection and thus high accuracy of dimensional measurement.Further,the technique was employed to measure the profile and wall thickness of a typical aerospace engine turbine blade,and an accuracy higher than 0.015 mm was obtained.
文摘The recent increasing use of γ-rays industrial computed tomography(γ-rays ICT) in various fields has induced greater attention to its performance as well as to considerations of radiation safety. It is understood that radiation protection planning cannot be sacrificed for the sake of CT image quality during the design, manufacture,and layout of γ-rays ICT systems. In the present work, we describe a typical γ-rays ICT system in brief, and, based on experience and pertinent examples, we propose design requirements for ensuring the radiation safety of the sealed radioactive source, source container, and workspace. The design examples and dose rate measurement results illustrate that the proposed design standards are reasonable,feasible, and safe, and are therefore meaningful for the design, manufacture, and layout of γ-rays ICT systems. This paper discussed the predominant measures associated with the radiation protection of γ-rays ICT systems in accordance with the pertinent Chinese standards. In addition, based on experience and pertinent examples, the design requirements for ensuring the radiation safety of a sealed radioactive source, source container, and workspace were defined in detail. The design examples and dose rate measurements conducted in conjunction with a γ-rays ICT system and workspace employing the proposed design standards have illustrated that the proposals provided in this paper are reasonable, feasible, and safe, and are therefore meaningful for the design, manufacture, and layout of γ-rays ICT systems.
文摘The development of measurement geometry for medical X-ray computed tomography （CT） scanners was carried out from the first to the fourth-generation. This concept has also been applied for imaging of industrial processes such as pipe flows or for improving design, operation, optimization and troubleshooting. Nowadays, gamma CT permits to visualize failure equipment points in three-dimensional analysis and in sections of chemical and petrochemical industries. The aim of this work is the development of the mechanical system on a third-generation industrial CT scanner to analyze laboratorial process columns which perform highly efficient separation, turning the ^6oCo, ^75Se, ^137Cs and/or ^192Ir sealed gamma-ray source（s） and the NaI（Tl） multidetector array. It also has a translation movement along the column axis to obtain as many slices of the process flow as needed. The mechanical assembly for this third-generation industrial CT scanner is comprised by strength and rigidity structural frame in stainless and carbon steels, rotating table, source shield and collimator with pneumatic exposure system, spur gear system, translator, rotary stage, drives and stepper motors. The use of suitable spur gears has given a good repeatability and high accuracy in the degree of veracity. The data acquisition boards, mechanical control interfaces, software for movement control and image reconstruction were specially development. A multiphase phantom capable to be setting with solid, liquid and gas was testing. The scanner was setting for 90 views and 19 projections for each detector totalizing 11,970 projections. Experiments to determine the linear attenuation coefficients of the phantom were carried out which applied the Lambert-Beer principle. Results showed that it was possible to distinguish between the phases even the polymethylmethacrylate and the water have very similar density and linear attenuation coefficients. It was established that the newly developed third-generation fan-beam arrangement gamma scanner unit has a good spatial resolution acceptable given the size of the used phantom in this study. The tomografic reconstruction algorithm in used 60 ~ 60 pixels images was the Alternative Minimization （AM） technique and was implemented in MATLAB and VB platforms. The mechanical system presented a good performance in terms of strength, rigidity, accuracy and repeatability with great potential to be used for education or program which dedicated to training chemical and petrochemical industry professionals and for industrial process optimization in Brazil.
文摘如今,我国ICT(信息通信技术,Information and Communications Technology)产业步入自主创新活力迸发期,技术快速融合发展与迭代更新,企业需要大量复合型高素质技术技能人才,这就对职业教育相关专业的人才培养提出了新要求。文章面向ICT产业领域,以计算机网络技术专业“Linux系统管理与安全运维”课程为例,结合职业技能等级证书,从标准修订、教材建设、教学模式改革等方面对职业教育新型态活页教材开发与应用进行研究,进一步厘清了新型态活页式教材的特征、开发要点及应用模式,形成了建设开发范式,促进了课堂革命,提高了专业育人质量。
