A Novel Sensing Imaging Equipment Under Extremely Dim Light for Blast Furnace Burden Surface:Starlight High-Temperature Industrial Endoscope

Blast furnace(BF)burden surface contains the most abundant,intuitive and credible smelting information and acquiring high-definition and high-brightness optical images of which is essential to realize precise material charging control,optimize gas flow distribution and improve ironmaking efficiency.It has been challengeable to obtain high-quality optical burden surface images under high-temperature,high-dust,and extremelydim(less than 0.001 Lux)environment.Based on a novel endoscopic sensing detection idea,a reverse telephoto structure starlight imaging system with large field of view and large aperture is designed.Combined with a water-air dual cooling intelligent self-maintenance protection device and the imaging system,a starlight high-temperature industrial endoscope is developed to obtain clear optical burden surface images stably under the harsh environment.Based on an endoscope imaging area model,a material flow trajectory model and a gas-dust coupling distribution model,an optimal installation position and posture configuration method for the endoscope is proposed,which maximizes the effective imaging area and ensures large-area,safe and stable imaging of the device in a confined space.Industrial experiments and applications indicate that the proposed method obtains clear and reliable large-area optical burden surface images and reveals new BF conditions,providing key data support for green iron smelting.

Digital Kilns and Furnaces——the Development Direction of Industrial Kilns and Furnaces in the 21st Century

The digital manufacturing theory is applied to the special manufacturing equipments——industrial kilns and furnaces; the concept of digital kilns & furnaces is put forward. The present status of research and application for digital technologies in fuel industrial kilns & furnaces is also introduced. Then,take the case of gas fuel kilns & furnaces,their main key technical issues are discussed. Digital kilns & furnaces as an important constituent of the digital equipments are the crucial base of the digital manufacturing. The value of research on digital kilns & furnaces and the application prospect are undoubted. It will improve product quality,reduce the manpower cost,enhance product market competitive ability,promote comprehensively tradition industries such as ceramics,metallurgy industry,and so on.

A History of Industrial Kilns and Furnaces——Lessons for Future Energy Conservation and Environmental Protection

This is a historical compilation and analysis of the world-wide development of kilns and furnaces, covering those ones ranging from ancient earthenware kilns to modern high-tech furnaces、 including nuclear reactors and fuel cells. Special emphasis is on energy conservation and environmental protection. the historical lessons from which can be applied to future activities.

Industrial Experiment on Coke Spraying With ZBS Additive in Blast Furnace

In order to improve the thermal properties of coke, an industrial experiment on the coke spraying with ZBS additive solution was carried out at coking plant and No. 6 blast furnace （2 000 m^3 ） of Kunming Iron and Steel Co Ltd. The coke reaction index （CRI） of the coke spraying with ZBS additive solution decreases by 10. 56 %, and the coke strength after reaction （CSR） increases by 7.80% in comparison with those of the un-sprayed coke. During the experiment, the average iron output increases by 66. 69 t/d, and the coke rate is reduced by 5. 21 kg per ton iron, while the fluctuation of furnace temperture is small, and sulphur content in hot metal and 100% of hot metal are acceptable.

Transient Temperature Analysis for Industrial AC Arc Furnace Bottom

Heat losses from the furnaces depend on the design and size. The surface heat loss from the bottom of an industrial AC electric arc furnace (EAF) possesses an important fraction of overall losses. So in this study the transient temperature variation at the bottom of the EAF was investigated. The transient temperature analysis was carried out using MATLAB computer program. T=T(r, t) for different bottom lining layers was depicted.

Heat Transfer Analysis for Industrial AC Electric Arc Furnace

The heat transfer analysis was performed for an AC electric arc furnace (EAF). Heat losses by conduction, convection and radiation from outer surface, roof, bottom and electrodes of EAF were determined in detail. Some suggestions about decreasing heat losses were presented.

A Hybrid System Approach for High Consumption Industrial Furnace Control

In this paper we describe a hybrid system approach for high consumption industrial furnace control. The problem is observed in systematic way starting from the need for modeling this system as hybrid. For description of this behavior we use the Hybrid System Description Language. After that, we design an optimal controller for the furnace and we simulate and compare the controller with other relevant predictive controllers. We have shown that using the hybrid approach for control of industrial furnaces leads to significant improvement of the control system performances.

The 4th International Exhibition on Refractories, Industrial Ceramics and Furnaces(RCF Expo'2003)Beijing, China, April 15-17, 2003In conjunction with China Refractories Seminar' 2003-Technology and Markets

Organizers and Sponsors: China Association of Refractories Industry The Chinese Society for Metals The Chinese Ceramic Society

Grate-kiln pelletization of Indian hematite fines and its industrial practice

Indian hematite fines normally have a high iron grade and minor impurities; they are usually used as sinter fines for feeding into a blast furnace. In this work, the grindability properties of two kinds of Indian hematite fines and the roasting behaviors and induration characteristics of pellets made from these fines were revealed through experiments involving dry ball milling and small-scale and pilot-scale tests. In addition, the microstructures of the particles of ground India hematite fines and fired pellets were investigated using optical microscopy. On the basis of the results, a grate-kiln production line with an annual output of 1.2 Mt of oxidized pellets was established in India. This pellet plant operates stably and reliably, further confirming that preparing high-quality pellets with Indian hematite fines pretreated by dry ball milling is an industrially feasible process. © 2017, University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg.

Plant Test of Industrial Waste Disposal in a Cement Kiln

Destruction of industrial waste in cement rotary kilns (CRKs) is an alternative technology for the treatment of certain types of industrial waste (IW). In this paper, three typical types of industrial wastes were co-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal (especially solid waste disposal) on the quality of clinker and the concentration of pollutants in air emission. Experimental results show that (1) waste disposal does not affect the quality of clinker and fly ash, and fly ash after the IW disposal can still be used in the cement production, (2) heavy metals from IW are immobilized and stabilized in the clinker and cement, and (3) concentration of pollutants in air emission is far below than the permitted values in the China National Standard-Air Pollutants Emission Standard (GB 16297-1996).

Suggestions on Refractories in Nonferrous Metal Smelting Furnaces/Kilns

This paper introduces the refractories used in various nonferrous metal smelting equipment in China and the existing problems, and puts forward suggestions on the material of refractories, application of new technologies and production management of refractories, etc.

Direct-bonded Magnesite-Chrome Bricks for Kilns and Furnaces of Building Materials Industry

JC 497-92 (96)1 Contents and Applied ScopeThis standard specifies the classification, shapes and dimensions, technical requirements, test methods, inspection rules, marking, packing, transportation, storage and quality certificate of direct-bonded magnesite-chrome bricks for building materials industry. This standard is applicable to the direct-bonded magnesite-chrome bricks for cement kiln, glass melting tank and other industrial furnaces.2 Normative ReferencesGB 2997: Test method for the apparent porosity, water absorption, bulk density and true porosity of dense shaped refractory productsGB 5070: Chemical analysis method for magnesite-Chrome refractoriesGB 5072: Test method for cold crushing strength of dense shaped refractory productsGB 5989: Test method for refractoriness under load of dense shaped refractory products (Differential, with rising temperature)GB 7320: Test method for thermal expansion of refractory productsGB 7321: Sample preparation for testing of dense shaped refractory productsGB 10324: Type definition of refractory productsGB 10325: Piling, sampling, acceptance, storage and transportation of refractory products

A Model for Selecting a Biomass Furnace Supplier Based on Qualitative and Quantitative Factors

In developing countries,solar energy is the largest source of energy,accounting for 35%–45%of the total energy supply.This energy resource plays a vital role in meeting the energy needs of the world,especially in Vietnam.Vietnam has favorable natural conditions for this energy production.Because it is hot and humid,and it has much rainfall and fertile soil,biomass develops very quickly.Therefore,byproducts from agriculture and forestry are abundant and continuously increasing.However,byproducts that are considered natural waste have become the cause of environmental pollution;these include burning forests,straw,and sawdust in the North;and rice husks dumped into rivers and canals in the Mekong Delta region.Biomass energy is provided in a short cycle,is environmentally safe to use and is encouraged by organizations that support sustainable development.Taking advantage of this energy source provides energy for economic development and ensures environmental protection.Due to the abovementioned favorable conditions,many biomass energy plants are being built in Vietnam.Like other renewable energy investment projects,the selection of the construction contractor,the selection of equipment for the installation of the power plant,and the choice of construction site are complex multi-criteria decisions.In this case,decisionmakers must evaluate many qualitative and quantitative factors.These factors interact with each other and it is difficult to use personal experience to choose the optimal solution for such complex decision-making problems,especially in a fuzzy decision-making environment.Therefore,in this study,the authors use a Multi-Criteria Decision-Making(MCDM)model that uses a Fuzzy Analytic Hierarchy Process(FAHP)model and the Combined Compromise Solution(CoCoSo)algorithm to select biomass furnace suppliers utilizing both qualitative and quantitative factors.Furthermore,the results of this work will provide the first look at a hybrid CoCoSo/FAHP method that decision-makers in other fields can use to find the best supplier.

ABB Industrial IT DCS在立窑水泥生产中的应用

给出一套基于现场总线技术的DCS ,用来实现立窑水泥生产过程的自动化控制 ,并且在实际应用中证明了该系统的实用性。

Post-mortem Microstructural Study of Aluminous Refractory Brick Used in Channels of Blast Furnaces

Aluminous refractory materials with high alumina contents are widely used in the steel industry,and the higher the alumina content,the higher the working temperature.Properties such as high refractoriness and thermal shock resistance lead these refractory materials to be used as channel linings of blast furnaces,where they are exposed to the attack by slag,molten steel,working cycles and sudden temperature changes between 25℃(room temperature)and 1520℃(the temperature of molten pig iron).In this work,microstructural changes in post-mortem aluminous refractory bricks were investigated by apparent porosity,X-ray diffraction analysis(XRD),Fourier transform infrared spectroscopy(FTIR),scanning electron microscopy,and X-ray dispersion energy spectrometry(SEM/EDS).The results showed an increase in the apparent porosity and the bulk density and the presence of the phases mullite,sillimanite,alumina,and quartz in the post-mortem brick.Calcium and magnesium were not detected in the microstructure of the post-mortem brick,indicating that slags did not corrode these refractory materials.Therefore,the microstructural changes that occurred in the post-mortem bricks must be due to thermal cycling.In the X-ray diffraction(XRD)test,mullite,sillimanite,quartz,andα-alumina phases were identified.These results indicate that the aluminous refractory was obtained from sillimanite.In infrared spectroscopy(FTIR)it was possible to identify the vibration bands referring to the Si-O and Al-O bonds.The increase in the porosity is a result of cracks caused by work cycles at high temperatures and the temperature gradient to which the refractory was subjected during use.Through the micrograph it was possible to identify the presence of acicular mullite.The absence of magnesium and calcium in the microanalysis results by energy dispersed X-ray spectrometry(EDS)indicates that there was no infiltration by slag or liquid iron.These results indicate that the microstructural changes that occurred in the post-mortem aluminous refractory were of a thermal nature.

Development and Introduction of Monitoring System of Refractory Lining Wear in Blast Furnace Hearth

To diagnose the lining condition of the blast furnace hearth during its campaign, are widely used methods based on the analysis of the temperature characteristics of the refractory lining. Measurement of the temperature characteristics is performed by means of a few hundred thermocouples placed inside the refractory lining. The peculiarity of proposed and used mathematical models is a fully three-dimensional assessment of the refractory lining, presence mechanisms of adaptation to the actual thermal conductivity of refractories and optimization calculations to the work in the on-line mode. The new monitoring systems of the lining wear of the blast furnace hearth are established on 5 blast furnaces of integrated iron-and-steel works of China： No.4 by volume 3,200 m3 of “Jinan Iron ＆ Steel Company” in Jinan （683 thermocouples）, No.2 by volume 1,080 m3 of “Henan Jiyuan Iron ＆ Steel （Group） Company” in Jiyuan （212 thermocouples）, No.4 by volume 2,500 m3 of “Guangxi Liuzhou Iron ＆ Steel （Group） Company” in Liuzhou （383 thermocouples）, No.3 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）; No.1 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）.

ABB Industrial^(IT)控制系统在蓄热式加热炉中的应用

济南钢铁集团总公司中板厂 5#加热炉采用了现代蓄热燃烧技术 ,燃烧控制采用了基于现场总线的分布式测控系统。本文介绍基于德国 ABB公司 Industrial IT控制系统为核心的分布式测控系统的硬件构成和软件功能 。

Model of Forming-Accretion on Blast Furnace Copper Stave and Industrial Application

Copper staves have been equipped on nearly all of BF （blast furnaces） with volume over than 1000 m3 in China since their introduction from abroad about more than 10 years ago. Because of short application and lack of experience, phenomena of thickened or naked of copper stave happen occasionally which influence production severely. So it is important to study the model of forming-accretion on BF copper stave and realize real-time monitoring of forming-accretion on different copper staves. Therefore, mathematic model of calculating accretion thickness by heat flow of BF is proposed, and the calculated results indicate that accretion thickness could be kept at a reasonable range of around 50 mm by controlling heat flux around 22.0 kW/mz. The monitoring program based on the model was applied to a certain BF in China successfully, and it is found that slip of BF near the inner wall is one of most important reasons that cause fluctuation of accretion thickness. During the period of scheduled maintenance of the certain BF, the thickness of accretion measured through the static pressure holes is in good accordance with the value calculated by the monitoring program, so the results calculated by the monitoring program can be used to guide industrial production